Quantitative determination of carbon concentration profiles by GD‐OES for the study of decarburization in low‐carbon steels

In this study, the quantification of decarburization induced during the annealing process for the fabrication of electrical steels was carried out using glow discharge optical emission spectroscopy (GD‐OES). Different calibration methods, based on external and internal standard references, were examined to optimize the quantification of carbon concentration. Accurate calibration curves for carbon at low concentration ranges were achieved by the use of carbon intensity calibrated by the internal reference, i.e. iron intensity line. This methodology was found to be beneficial for long GD‐OES measurements, providing a better correction over changes in the overall emission intensity with the sputter time. The good depth resolution obtained by the GD‐OES technique enabled the identification of specific features in the steel microstructure related to carbide coarseness. Quantitative carbon concentration profiles were obtained by GD‐OES to evaluate the decarburization effect on the microstructure of low‐carbon steels considering different initial microstructures. The effect of the spatial distribution of carbides in these microstructures on the decarburization kinetics was also studied. Through quantitative determination of carbon elemental profiles by GD‐OES, information about the morphology of the cementite in the microstructure and its development in relation to decarburization was acquired. The depth of decarburization can accurately be determined. On the basis of the global results, GD‐OES thus emerged as being a fast and reliable technique for a better understanding of decarburization kinetics. Copyright © 2015 John Wiley & Sons, Ltd.     

Characterization of chemical information and morphology for in‐depth oxide layers in decarburized electrical steel with glow discharge sputtering

A combination of scanning electron microscopy, X‐ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, and transmission electron microscopy with a sampling method by glow discharge sputtering was successfully employed to characterize the chemical information and microscopic features of oxide layers formed during decarburization annealing of electrical steel in the depth direction at high resolution. The discontinuous surface oxides consisted of SiO₂, (Fe,Mn)SiO₃/(Fe,Mn)₂SiO₄, and FeO. SiO₂ embedded in the (Fe,Mn)₂SiO₄ at the surface may be developed by the preferential nucleation and growth kinetics. The discrete or often relatively spherical oxides of internal oxidation by the energetically favorable surface effect were identified as a mixture of SiO₂ and (Fe,Mn)₂SiO₄ at a depth of ~0.5 µm from the surface. The oxides of networks and small particles at a depth greater than ~1 µm were solely silica, of which the morphologies were possibly caused by the enhanced diffusion of oxygen atoms and Si atoms at grain boundaries or sub‐grain boundaries. The equilibrium and kinetic considerations served by theoretical calculations were introduced to understand the formation and behavior of the observed in‐depth oxidation. Copyright © 2013 John Wiley & Sons, Ltd.     

Study of the near‐surface of hot‐ and cold‐rolled AlMg0.5 aluminium alloy

Rolling is known to alter the surface properties of aluminium alloys and to introduce disturbed near‐surface microcrystalline layers. The near‐surfaces of mostly higher alloyed materials were investigated by various techniques, often combined with a study of their electrochemical behaviour. Cross‐sectional transmission electron microscopy (TEM), after ion milling or ultramicrotomy, indicated the presence of disturbed layers characterized by a refined grain structure, rolled‐in oxide particles and a fine distribution of intermetallics. Those rolled‐in oxide particles reduce the total reflectance of rolled Al alloys. Furthermore, various depth profiling techniques, such as AES, XPS, SIMS and qualitative glow discharge optical emission spectroscopy (GD‐OES) have been used to study the in‐depth behaviour of specific elements of rolled Al alloys. Here, the surface and near‐surface of AlMg0.5 (a commercially pure rolled Al alloy with addition of 0.5 wt.% Mg) after hot and cold rolling, and with and without additional annealing is studied with complementary analytical techniques. Focused ion beam thinning is introduced as a new method for preparing cross‐sectional TEM specimens of Al surfaces. Analytical cross‐sectional TEM is used to investigate the microstructure and composition. Measuring the total reflectance of progressively etched samples is used as an optical depth profiling method to derive the thickness of disturbed near‐surface layers. Quantitative r.f. GD‐OES depth profiling is introduced to study the in‐depth behaviour of alloying elements, as well as the incorporation of impurity elements within the disturbed layer. The GD‐OES depth profiles, total reflectance and cross‐sectional TEM analyses are correlated with SEM/energy‐dispersive x‐ray observations in GD‐OES craters. Copyright © 2005 John Wiley & Sons, Ltd.     

AES and CEMS analysis of the formation of layers on Si steel under thermal treatment in a flux of H2/water vapour

Summary The near surface diffusion and reaction processes in iron-silicon steel (3.1 wt.%Si) during 10 min decarburization in water vapour/hydrogen have been studied. The decarburization temperature has been varied between 506 and 714°C for the fixed partial pressure ratio pH₂O/pH₂=0.017. An outer layer of SiO₂ forms on the surface with its thickness increasing with temperature. From 600°C upwards, the decarburization process is hindered and a cementite layer is formed below the SiO₂ layer. The formation of fayalite at the surface has been studied at a fixed decarburization temperature with pH₂O/pH₂ ranging from 0.017 to 0.49. The scale thickness reduces abruptly just before the ratio pH₂O/pH₂ necessary for the wüstite formation is reached. Obviously, a new layer is formed which reduces the oxygen diffusion that much that a transition from internal to external oxidation occurs.     

Investigation into the surface selective oxidation of dual‐phase steels by XPS,SAM and SIMS

Surface selective oxides created during continuous annealing (MnO, SiO₂, etc.) can have a deleterious effect on coating adhesion after hot‐dip galvanizing. Earlier research works have made it clear that increasing the annealing atmosphere oxidizing potential can alleviate the problem by reducing external surface selective oxidation. In the present study, increasing the water vapour content of the nitrogen–hydrogen protective gas mixture was used to raise its oxidizing potential. The technique was applied to a classical dual‐phase steel (0.15% C, 1.5% Mn, 0.45% Si, 0.05% Al…) that was annealed for 60 s at 800–810°C in protective atmospheres of nitrogen and 5% hydrogen with water vapour contents ranging from 10 to 6000 ppm. Post‐annealing surfaces were characterized by x‐ray photoelectron spectroscopy (XPS), secondary ion mass spectroscopy (SIMS) and scanning Auger microscopy (SAM). In situ XPS analyses were carried out right after simulation annealing in the preparation chamber connected to the spectrometer, never returning the specimens to air. This made it possible to identify in a reliable way the elements that segregated to the surface during the treatment, and to determine their corresponding oxidation states. On the other hand, the high sensitivity of SIMS was taken advantage of to assess oxide in‐depth concentration profiles (SiO₂, Al₂O₃, FeO) as a function of the annealing conditions, and SAM was used to characterize the corresponding oxide particle morphology. External selective oxidation was thus shown to decrease with increasing water vapour contents in the atmosphere (from 80 to 6000 ppm), whereas internal oxidation increases drastically to ～4 μm below the free surface. At 10 ppm of H₂O the oxygen partial pressure is very low and the external selective oxidation results in a thin, but almost complete, coverage of the steel surface. Consequently, metallic iron cannot be observed at the surface, thus hampering hot‐dip galvanizability, unless the water vapour content is raised to 6000 ppm. Various surface morphologies were observed and discussed. In the authors' opinion, basic investigations of this type are an indispensable first step to improving the response of highly alloyed steels (dual‐phase, TRIP) to hot‐dip galvanizing. Copyright © 2003 John Wiley & Sons, Ltd.     

Promoting effect of tin oxide on the activity of silica- supported gold catalysts used in CO oxidation

In this study various Au/SnO_x-SiO₂ catalysts were prepared and tested in CO oxidation. It was found that the addition of tin oxide onto silica increased significantly the activity of Au/SiO₂ catalysts due to the alteration of the nanoenvironment of gold, which was evidenced by XPS and FTIR measurements.     

Stabilization of TiO<Subscript>2</Subscript>–Co<Subscript>3</Subscript>O<Subscript>4</Subscript> thin films on a glass fiber material by introduction of silica into the matrix

The TiO₂–Co₃O₄–SiO₂ oxide system supported on glass fiber was synthesized and studied. The oxide layers attached to the glass fiber surface have a porous structure. Characteristics of thin-film coatings on the glass fiber substrate (oxide layer phase composition and adhesion to the glass fiber surface) depend on the silica concentration. The obtained materials are catalytically active towards the exhaustive oxidation of propane.     

Oxidation States of Iron in Doped TiO2-SiO2 Sol-Gel Powders: A 57Fe Mössbauer Study

Ceramic coatings obtained by sol-gel routes are more and more attractive for protective purposes. Improved resistance against wet corrosion of steels can be obtained by doping the covering layer with elements like for instance transition ones. It is of major importance to have a clear-cut knowledge of the oxidation state of the doping element, especially after different heat treatments which usually follow the deposition process. Here we report about the oxidation states of 5 wt.% iron doped TiO₂, SiO₂ and mixed sol powders obtained by the sol-gel method with alkoxide precursors added with FeSO₄, 7 H₂O in organic medium. The evolution of the Fe oxidation state versus various heat treatments is followed by ⁵⁷Fe Mössbauer spectrometry supplemented by XRD data. As-dried samples are amorphous and contain ferric Fe cations, with a local distorted oxygen environment. After heating at 500°C during 3 min, ferrous and ferric oxides are evidenced together solely for silica and mixed silica-titania powders, in marked contrast with titania powders where only ferric species exist. The complete ferric state is restored for all samples after annealing at 900°C for one hour.     

Synthesis of a stationary phase based on silica modified with branched octadecyl groups by Michael addition and photoinduced thiol–yne click chemistry for the separation of basic compounds

A novel silica‐based stationary phase with branched octadecyl groups was prepared by the sequential employment of the Michael addition reaction and photoinduced thiol–yne click chemistry with 3‐aminopropyl‐functionalized silica microspheres as the initial material. The resulting stationary phase denoted as SiO₂‐N(C18)₄ was characterized by elemental analysis, FTIR spectroscopy and Raman spectroscopy, demonstrating the existence of branched octadecyl groups in silica microspheres. The separations of benzene homologous compounds, acid compounds and amine analogues were conducted, demonstrating mixed‐mode separation mechanism on SiO₂‐N(C18)₄. Baseline separation of basic drugs mixture was acquired with the mobile phase of acetonitrile/H₂O (5%, v/v). SiO₂‐N(C18)₄ was further applied to separate Corydalis yanhusuo Wang water extracts, and more baseline separation peaks were obtained for SiO₂‐N(C18)₄ than those on Atlantis dC18 column. It can be expected that this new silica‐based stationary phase will exhibit great potential in the analysis of basic compounds.     

Characterization of ABTS at a Polymer‐Modified Electrode

ABTS, 2,2′‐azinobis(3‐ethylbenzothiazoline‐6‐sulfonate), a colorless dianion that forms a colored radical upon oxidation, was characterized with electrochemistry and spectroscopy and demonstrated to be a detectable analyte in a polymer‐modified spectroelectrochemical sensor. Three positively charged polymers were incorporated into a thin film on an indium tin oxide (ITO) optically transparent electrode and used to concentrate ABTS at the electrode surface. Of the three films, poly(vinylbenzyl trimethyl ammonium chloride)‐poly(vinyl alcohol) (PVTAC‐PVA), poly(diallyldimethylammonium chloride)‐silica (PDMDAAC‐SiO₂), and quaternized poly(4‐vinyl‐N‐methylpyridinium nitrate)‐silica (QPVP‐SiO₂), PVTAC‐PVA demonstrated the best ability to absorb ABTS. Within 20 min, a change of 0.2 absorbance units at 417 nm and 13.6 μA/cm² in anodic peak current density in cyclic voltammetry at a scan rate of 0.025 V/s were observed.     

Synthesis of Supported Bimetal Catalysts using Galvanic Deposition Method

Supported bimetallic catalysts have been studied because of their enhanced catalytic properties due to metal‐metal interactions compared with monometallic catalysts. We focused on galvanic deposition (GD) as a bimetallization method, which achieves well‐defined metal‐metal interfaces by exchanging heterogeneous metals with different ionisation tendencies. We have developed Ni@Ag/SiO₂ catalysts for CO oxidation, Co@Ru/Al₂O₃ catalysts for automotive three‐way reactions and Pd−Co/Al₂O₃ catalysts for methane combustion by using the GD method. In all cases, the catalysts prepared by the GD method showed higher catalytic activity than the corresponding monometallic and bimetallic catalysts prepared by the conventional co‐impregnation method. The GD method provides contact between noble and base metals to improve the electronic state, surface structure and reducibility of noble metals.     

A Novel Catalytic Method for the Oxidation of Sulfides to Sulfoxides with Silica Sulfuric Acid and Sodium Nitrite in the Presence of KBr and/or NaBr as Catalyst

Highly efficient selective oxidation of sulfides to sulfoxides by NaNO₂ and silica sulfuric acid catalyzed with KBr or NaBr has been reported. This oxidation was carried out in the presence of wet SiO₂ (50% w/w) in acetonitrile at room temperature with good to excellent yields.     

Green synthesis and physical properties of crystalline silica engineering nanomaterial from rice husk (agriculture waste) at different annealing temperatures for its varied applications

Crystalline nano silica (SiO₂) was synthesized using a cost-effective eco-friendly method from agricultural waste material like rice husk. Polymer nanocomposite has been prepared using the sol-gel technique from crystalline nano silica using PVA as a polymer binder. Thermal analysis measurement is employed to investigate thermal stability. The XRD analysis shows the crystalline nature of silica is revealed to have characteristic peaks of SiO₂. The particle size was evaluated using Schererr's formula and found to be in the range of 21–31 nm. FTIR measurement shows the presence of O–Si–O (silane) bond formation. The PL measurement shows broad excitation prominently in the visible region. In the XRD pattern, a major peak of the Nanocomposite is observed at an angular position of 19.5° degree, which is more prominent than that of the PVA with the addition of 0.2 wt percent Nano silica to the PVA composite. SEM provides information on homogeneous distribution. This could be beneficial in terms of higher mechanical qualities as well as multifunctional properties. By hydrogen bonding, the PVA molecules are strongly linked to each SiO₂ nanoparticle as measured by FTIR. The stability of materials is confirmed by Zeta Potential and DLS. In the photoluminescence property of SiO₂-PVA crystalline Nano silica composite is excited using a radiation wavelength of 200 nm. The indirect bandgap was determined to be 4.28 eV which could be attributed to the 1100 °C annealing temperature. Such materials may be used as a semiconductor material obtained from a direct natural source, rice husk. Thus, in the present research structural, physical, and optical properties of crystalline nano silica and its polymer composite are explored, which leads us to prepare technological grads material from agricultural waste for varied applications including Agriculture to medical science.     

Light-emitting properties of amorphous Si:C:O:H layers fabricated by oxidation of carbon-rich a-Si:C:H films

Amorphous hydrogenated carbon-rich silicon–carbon alloy film (a-Si_0.3C_0.7:H) was deposited by reactive dc-magnetron sputtering of silicon target in argon–methane gas mixture. As-deposited film exhibits white photoluminescence at room temperature. After the deposition the samples were thermally annealed in dry Ar, wet Ar, or dry O₂ flow at 450 °C for 30 minutes that resulted in the enhancement of the photoluminescence intensity by a factor of about 5, 8 and 12 respectively. Spectral distribution of light emission was almost unchanged at the annealing in dry and wet argon while the oxidation in pure oxygen resulted in strong enhancement of a “blue” shoulder in the spectrum. EPR measurements at room temperature showed the decrease of spin concentration after thermal treatment in dry and wet argon and no EPR signal was detected after annealing in oxygen. FTIR and XPS measurements evidenced the formation of a-Si:O:C:H composite material after dry oxidation. Based on the measurements of photoluminescence in the temperature range 7–300 K it is suggested that light-emitting efficiency of a-Si_0.3C_0.7:H is determined by migration of the photo-excited carriers to non-radiative recombination centers. The physical mechanisms that can be involved in the strong enhancement of visible photoluminescence in Si:C:O:H layers are discussed.     

Preparation and characterization of CuO/SiO2 and NiO/SiO2 with bimodal pore structure by sol-gel method

CuO/SiO₂ and NiO/SiO₂ with bimodal pore structure were prepared by sol-gel reactions of Tetra-methoxysilane (TMOS) and the respective metal nitrate in the presence of poly (ethylene oxide) (PEO) with an average molecular weight of 10 000 and the catalyst of acetic acid. In this process, the interconnected macroporous morphology was formed when transitional structures of spinodal decomposition were frozen by the sol-gel transition of silica. The addition of copper and nickel into the silica-PEO system had a negligible effect on the morphology formation. In gel formation, it was found that NiO crystalline sizes in the samples increased with decreasing Si/Ni molar ratio. It was considered that PEO interacted with both silica and nickel cations. In the CuO/SiO₂ with the presence of PEO_, CuO crystalline sizes were larger than those of NiO/SiO_2. It was considered that there was no obvious interaction between the Cu cation and PEO, most of the copper ions in wet silica gel were present in the outer solution. They easily aggregated as copper salts in the drying process of wet gel and decomposed into CuO particles in heating. While in the CuO/SiO₂ with the absence of PEO, the Cu was selectively entrapped as small particles in the gel skeleton due to the interaction between Cu aqua complex and silica gel network.     

Depth profile characterization of Zn-TiO2 nanocomposite films by pulsed radiofrequency glow discharge-optical emission spectrometry

In recent years particular effort is being devoted towards the development of radiofrequency (rf) pulsed glow discharges (GDs) coupled to optical emission spectrometry (OES) for depth profile analysis of materials with technological interest. In this work, pulsed rf-GD-OES is investigated for the fast and sensitive depth characterization of Zn-TiO₂ nanocomposite films deposited on conductive substrates (Ti and steel). The first part of this work focuses on assessing the advantages of pulsed GDs, in comparison with the continuous GD, in terms of analytical emission intensities and emission yields. Next, the capability of pulsed rf-GD-OES for determination of thickness and compositional depth profiles is demonstrated by resorting to a simple multi-matrix calibration procedure. A rf forward power of 75 W, a pressure of 600 Pa, 10 kHz pulse frequency and 50% duty cycle were selected as GD operation parameters.Quantitative depth profiles obtained with the GD proposed methodology for Zn-TiO₂ nanocomposite films, prepared by the occlusion electrodeposition method using pulsed reverse current electrolysis, have proved to be in good agreement with results achieved by complementary techniques, including scanning electron microscopy and inductively coupled plasma-mass spectrometry. The work carried out demonstrates that pulsed rf-GD-OES is a promising tool for the fast analytical characterization of nanocomposite films.     

Graphene oxide‐SiO2 hybrid nanostructure as coating material for capillary electrochromatography

Graphene oxide (GO) has been considered as a promising stationary phase for chromatographic separation. However, the very strong adsorption of the analytes on the GO surface lead to the severe peak tailing, which in turn resulting in decreased separation performance. In this work, GO and silica nanoparticles hybrid nanostructures (GO/SiO₂ NPs@column) were coated onto the capillary inner wall by passing the mixture of GO and silica sol through the capillary column. The successful of coating of GO/SiO₂ NPs onto the capillary wall was confirmed by SEM and electroosmotic flow mobilities test. By partially covering the GO surface with silica nanoparticles, the peak tailing was decreased greatly while the unique high shape selectivity arises from the surface of remained GO was kept. Consequently, compared with the column modified with GO (GO@column), the column modified with GO and silica nanoparticles through layer‐by‐layer method (GO‐SiO₂ NPs@column), or the column modified with silica nanoparticles (SiO₂ NPs@column), GO/SiO₂ NPs@column possessed highest resolutions. The GO/SiO₂ NPs@column was applied to separate egg white and both acidic and basic proteins as well as three glycoisoforms of ovalbumin were separated in a single run within 36 min. The intra‐day, inter‐day, and column‐to‐column reproducibilities were evaluated by calculating the RSDs of the retention of naphthalene and biphenyl in open‐tubular capillary electrochromatography. The RSD values were found to be less than 7.1%.     

An Efficient Selective Oxidation of Alcohols with Zinc Zirconium Phosphate under Solvent‐free Conditions

Zinc zirconium phosphate (ZPZn) nanoparticles have been used as an efficient catalyst for the selective oxidation of a wide range of alcohols to their corresponding ketones or aldehydes using H₂O₂ as an oxidizing agent without any organic solvent, phase transfer catalyst, or additive. The steric factors associated with the substrates had a significant influence on the reaction conditions. The results showed that this method can be applied for chemoselective oxidation of benzyl alcohols in the presence of aliphatic alcohols. The catalyst used in the current study was characterized by ICP‐OES, XRD, N₂ adsorption‐desorption, NH₃‐TPD, Py‐FTIR, SEM, and TEM. These analyses revealed that the interlayer distance in the catalyst increased from 7.5 to 8.7 Å when Zn²⁺ was intercalated between the layers, whereas the crystallinity of the material was reduced. This nanocatalyst could also be recovered and reused at least seven times without any discernible decrease in its catalytic activity. This new method for the oxidation of alcohols has several key advantages, including mild and environmentally friendly reaction conditions, excellent yields and a facile work‐up.     

Surface topography effects on glow discharge depth profiling analysis

Glow discharge optical emission spectroscopy (GD‐OES) has been shown to be of immense value in elemental depth profiling of thin or thick films on conductive or non‐conductive substrates. For aluminium, GD‐OES has been employed to examine locations of markers and tracers in anodic films, thereby assisting understanding of transport phenomena. In order to investigate the influence of surface topography on depth profiling analysis, anodic aluminium oxide films of various thicknesses, with incorporated electrolyte species, were produced on superpure aluminium substrates of controlled roughnesses. The distributions of incorporated species in the films were subsequently probed. Surface topography modifications and consequent depth resolution degradation were examined during depth profiling analysis performed by GD‐OES. The results reveal that the sputtering process leads to the roughening or smoothing of the surface topography of the specimen for a ratio of the film thickness to the amplitude of the substrate texture less, or greater, than 1 respectively. As a consequence of the surface topography dependence of the ion bombardment, analysis of thin films over rough surfaces suffers from depth resolution limitations due to sputtering‐induced topography changes, thereby limiting quantification of the resultant spectra. Copyright © 2010 John Wiley & Sons, Ltd.     

Nano-Particles by Wet Chemical Processing in Commercial Applications

Nano-sized materials produced by wet chemical processing have a wide range of industrial applications. For example, a solution of monodisperse SiO₂-particles for single-layer anti-reflection coating on glass was developed. Although being porous, the anti-reflection coating shows excellent mechanical stability which is sufficient for commercial applications. The coating sol is used to produce cover glass with high transmission for solar energy systems, e.g. photovoltaic modules.Nano-sized materials made by sol–gel processes are not limited to niche applications. Inorganic metal oxide coatings on thin mica platelets are the basis for pearl lustre pigments. The inorganic layers, consisting of titanium dioxide or iron oxides, are obtained by a wet chemical procedure. The well-defined layer thickness, varying from 50 to 300 nm, determines the optical properties of the pearlescent pigment. By using synthetic SiO₂ platelets instead of natural mica, impressive angle-dependant colour effects can be achieved. Synthetic SiO₂ platelets are also produced by a sol–gel coating technique.Special spherical silica particles made by a wet chemical processing are used in cosmetic applications. The size distribution determines the skin feeling of the formulation. In addition, specific colour or anti-wrinkle effects can be achieved.