Allocation of empty containers between multi-ports

Owing to imbalances in international trade activities, shipping companies accumulate a large number of unnecessary empty containers in the import-dominant ports, whilst request a large number of empty containers in export-dominant ports. The logistics challenge to shipping companies is to better manage and control their containers, which consist of company-owned containers and leased containers. The multi-port empty container allocation problem is concerned with the allocation of empty containers from supply ports to demand ports. In this paper, optimal pairs of critical policies, (U, D) for one port, which are importing empty containers up to U when the number of empty containers in the port is less than U, or exporting empty containers down to D when the number of empty containers is larger than D, doing nothing otherwise, are adapted to multi-port case so that decision-makers can make decisions about allocating the right amounts of empty containers to the right ports at the right time. This allocation problem has been formulated and the heuristic methods are designed according to that the average cost using (u, d) policy at one port is convex in u and d. Furthermore, the examples show that, using the heuristic algorithm, the result in the inland line case is quite close to the lower bound, even the distance is not so close in the global line case.     

Robust empty container repositioning considering foldable containers

Because of the extreme imbalance in intercontinental trade, the repositioning of empty containers creates a significant problem for shipping companies. There are many efforts to reduce the cost of repositioning empty containers, one of which is a foldable container. This paper proposes a robust formulation for the empty container repositioning problem considering foldable containers under demand uncertainty. The robust formulation can be used as a tractable approximation of a multistage stochastic programming formulation which is computationally intractable. Moreover, the robust formulation requires only limited information about the distribution of demand to replicate real-world situations. Computational results show that the proposed formulation performs well in terms of operating costs and there exists a significant cost-saving effect when foldable containers are used in maritime transportation.     

A network flow model for the optimal allocation of both foldable and standard containers

This paper considers a multi-port and multi-period container planning problem of shipping companies that use both standard and foldable containers. A company must decide which number of empty containers of each type to purchase and reposition at each port within a defined period to minimize the total purchasing, repositioning, and storage costs.We develop a model to optimally allocate both foldable and standard containers. We show that a single commodity minimum cost network flow algorithm solves the problem by proving that a two commodity flow problem can be modeled as a single commodity flow problem.     

Scheduling vessels and container-yard operations with conflicting objectives

We consider the problem of coordinating the operations of two supply chain partners: a foreign shipping company and a domestic port. The two partners have conflicting business objectives, and the issue is to determine the optimal cycle time, by which the shipping company removes the empty containers from the domestic port, so that the joint profit of the two partners is maximized. The domestic port prefers a shorter cycle time to mitigate its empty container accumulation and land use problems, while the shipping company wishes a longer cycle time to save its expensive vessel capacities. We propose an iterative procedure to search for this optimal cycle time. In each iteration, a candidate cycle time is evaluated by solving a deterministic vessel scheduling problem and a stochastic container-yard capacity optimization problem. We prove the properties of the vessel scheduling problem, derive the optimality condition under which the vessel scheduling problem can be decomposed, and show that the profit function of the domestic port is convex and thus the optimal container-yard capacity can be determined efficiently. Empirical observations on the algorithm computational performance collected from over 300 randomly generated test cases under various problem settings are reported.     

The bidding selection and assignment problem with minimum quantity commitment

This paper studies the bidding selection and assignment problem with a novel constraint, namely minimum quantity commitment (MQC), motivated by the Royal Philips Electronics Company. Responding to the stipulations by the US Federal Maritime Commission, any shipping agent transporting to the US must satisfy a minimum quantity of containers. To insure this MQC for shipping agents, the Royal Philips Electronics Company, with a large number of shipping needs, has to assign enough containers to each selected shipping agent to transport cargos to the US. This restriction creates difficulties for Philips as the company seeks to satisfy its shipping needs with minimum total costs. To solve this problem, we first formulate it by a mixed-integer programming model. In order for both linear programming relaxation and Lagrangian relaxation to provide good lower bounds, we then strengthen the model by a few valid inequalities. Furthermore, a Lagrangian-based heuristic and a branch and cut solver are applied to solve the problem. Extensive experiments show the effectiveness of all the models and methods.     

Container fleet-sizing for part transportation and storage in a two-level supply chain

This research addresses the fleet-sizing of containers that are used for the protection, transportation, and storage of parts between a component plant and multiple assembly plants. These containers are needed for the storage of completed parts as they are produced, and also for storage of parts as they are used in assembly. The containers are reusable, expensive, occupy a large amount of space when empty or full, and are required to maintain production. An analytical model is developed for the minimum container fleet size that results in no production stoppages due to lack of containers assuming no system variability. The model considers the discrete nature of part production and shipping as well as differences in available production and transportation time. The model is shown to be accurate and provides insight into the factors that affect container fleet size and production stoppage trade-offs.     

The freight allocation problem with lane cost balancing constraint

We consider a problem faced by a buying office for one of the largest retail distributors in the world. The buying office plans the distribution of goods from Asia to various destinations across Europe. The goods are transported along shipping lanes by shipping companies, many of which have collaborated to form strategic alliances; each lane must be serviced by a minimum number of companies belonging to a minimum number of alliances. The task involves purchasing freight capacity from shipping companies for each lane based on projected demand, and subject to minimum quantity requirements for each selected shipping company, such that the total transportation cost is minimized. In addition, the allocation must not assign an overly high proportion of freight to the more expensive shipping companies servicing any particular lane, which we call the lane cost balancing constraint.This study is the first to consider the lane cost balancing constraint in the context of freight allocation. We formulate the freight allocation problem with this lane cost balancing constraint as a mixed integer programming model, and show that even finding a feasible solution to this problem is computationally intractable. Hence, in order to produce high-quality solutions in practice, we devised a meta-heuristic approach based on tabu search. Experiments show that our approach significantly outperforms the branch-and-cut approach of CPLEX 11.0 when the problem increases to practical size and the lane cost balancing constraint is tight. Our approach was developed into an application that is currently employed by decision-makers at the buying office in question.     

The freight consolidation and containerization problem

In today’s global free market, third-party logistics providers (3PLs) are becoming increasingly important. This paper studies a problem faced by a 3PL operating a warehouse in Shanghai, China, under contract with a major manufacturer of children’s clothing based in the United States. At the warehouse, the 3PL receives textile parcel shipments from the suppliers located in China; each shipment is destined for different retail stores located across the United Sates. These shipments must be consolidated and loaded into containers of varying sizes and costs, and then sent along shipping routes to different destination ports. An express company, such as UPS and FedEx, unloads the shipments from the containers at the destination ports and distributes them to their corresponding stores or retailers by parcel delivery. The objective is to find an allocation that minimizes the total container transportation and parcel delivery costs. We formulate the problem into an integer programming model, and also propose a memetic algorithm approach to solve the problem practically. A demonstration of a good solution to this problem was a decisive factor in the awarding of the contract to the 3PL in question.     

The Size and Composition of a Road Transport Fleet

The paper starts with a discussion of the simple fleet size problem. It is shown that this simple problem can be formulated as a linear program.The second part of the paper consists of an actual case study. The fleet concerned is faced with highly seasonal demand which can be met by the firm's own vehicles or by outside hire. There are two types of vehicle, both of which are available in six different sizes. Linear programming was used to find the optimum size and composition of the company fleet. The results, which were substantially implemented, recommended a smaller company fleet and concentration on larger and more flexible vehicles.     

Distribution-free vessel deployment for liner shipping

One important problem faced by the liner shipping industry is the fleet deployment problem. In this problem, the number and type of vessels to be assigned to the various shipping routes need to be determined, in such a way that profit is maximized, while at the same time ensuring that (most of the time) sufficient vessel capacity exists to meet shipping demand. Thus far, the standard assumption has been that complete probability distributions can be readily specified to model the uncertainty in shipping demand. In this paper, it is argued that such distributions are hard, if not impossible, to obtain in practice. To relax this oftentimes restrictive assumption, a new distribution-free optimization model is proposed that only requires the specification of the mean, standard deviation and an upper bound on the shipping demand. The proposed model possesses a number of attractive properties: (1) It can be seen as a generalization of an existing variation of the liner fleet deployment model. (2) It remains a mixed integer linear program and (3) The model has a very intuitive interpretation. A numerical case study is provided to illustrate the model.     

Multi-period empty container repositioning with stochastic demand and lost sales

This paper considers repositioning empty containers between multi-ports over multi-periods with stochastic demand and lost sales. The objective is to minimize the total operating cost including container-holding cost, stockout cost, importing cost and exporting cost. First, we formulate the single-port case as an inventory problem over a finite horizon with stochastic import and export of empty containers. The optimal policy for period n is characterized by a pair of critical points (A _n , S _n ), that is, importing empty containers up to A _n when the number of empty containers in the port is fewer than A _n ; exporting empty containers down to S _n when the number of empty containers in the port is more than S _n ; and doing nothing, otherwise. A polynomial-time algorithm is developed to determine the two thresholds, that is, A _n and S _n , for each period. Next, we formulate the multi-port problem and determine a tight lower bound on the cost function. On the basis of the two-threshold optimal policy for a single port, a polynomial-time algorithm is developed to find an approximate repositioning policy for multi-ports. Simulation results show that the proposed approximate repositioning algorithm performs very effectively and efficiently.     

An efficient mixed integer programming model for pairing containers in inland transportation based on the assignment of orders

The inland transportation takes a significant portion of the total cost that arises from intermodal transportation. In addition, there are many parties (shipping lines, haulage companies, customers) who share this operation as well as many restrictions that increase the complexity of this problem and make it NP-hard. Therefore, it is important to create an efficient strategy to manage this process in a way to ensure all parties are satisfied. This paper investigates the pairing of containers/orders in drayage transportation from the perspective of delivering paired containers on 40-ft truck and/or individual containers on 20-ft truck, between a single port and a list of customer locations. An assignment mixed integer linear programming model is formulated, which solves the problem of how to combine orders in delivery to save the total transportation cost when orders with both single and multiple destinations exist. In opposition to the traditional models relying on the vehicle routing problem with simultaneous pickups and deliveries and time windows formulation, this model falls into the assignment problem category which is more efficient to solve on large size instances. Another merit for the proposed model is that it can be implemented on different variants of the container drayage problem: import only, import–inland and import–inland–export. Results show that in all cases the pairing of containers yields less cost compared to the individual delivery and decreases empty tours. The proposed model can be solved to optimality efficiently (within half hour) for over 300 orders.     

Modelling of containerized air cargo forwarding problems under uncertainty

This paper examines air container renting and cargo loading problems experienced by freight forwarding companies. Containers have to be booked in advance, in order to obtain discounted rental rates from airlines; renting or returning containers on the day of shipping will incur a heavy penalty. We first propose a mixed-integer model for the certain problem, in which shipment information is known with certainty, when booking. We then present a two-stage recourse model to handle the uncertainty problem, in which accurate shipment information cannot be obtained when booking, and all cargoes have to be shipped without delay. The first-stage decision is made at the booking stage, to book specific numbers of different types of containers. The second-stage decision is made on the day of shipping, depending on the extent to which the uncertainty has been realized. The decisions include number of additional containers of different types that are required to be rented, or the number of containers to be returned, under the scenario that might occur on the day of shipping. We then extend the recourse model into a robust model for dealing with the situation in which cargoes are allowed to be shipped later. The robust model provides a quantitative method to measure the trade-off between risk and cost. A series of experiments demonstrate the effectiveness of the robust model in dealing with risk and uncertainty.     

Liner ship fleet deployment with week-dependent container shipment demand

This paper addresses a practical liner ship fleet deployment problem with week-dependent container shipment demand and transit time constraint, namely, maximum allowable transit time in container routing between a pair of ports. It first uses the space–time network approach to generate practical container routes subject to the transit time constraints. This paper proceeds to formulate the fleet deployment problem based on the practical container routes generated. In view of the intractability of the formulation, two relaxation models providing lower bounds are built: one requires known container shipment demand at the fleet deployment stage, and the other assumes constant container shipment demand over the planning horizon. An efficient global optimization algorithm is subsequently proposed. Extensive numerical experiments on the shipping data of a global liner shipping company demonstrate the applicability of the proposed model and algorithm.     

A hybrid multi-objective evolutionary algorithm for solving truck and trailer vehicle routing problems

This paper considers a transportation problem for moving empty or laden containers for a logistic company. Owing to the limited resource of its vehicles (trucks and trailers), the company often needs to sub-contract certain job orders to outsourced companies. A model for this truck and trailer vehicle routing problem (TTVRP) is first constructed in the paper. The solution to the TTVRP consists of finding a complete routing schedule for serving the jobs with minimum routing distance and number of trucks, subject to a number of constraints such as time windows and availability of trailers. To solve such a multi-objective and multi-modal combinatorial optimization problem, a hybrid multi-objective evolutionary algorithm (HMOEA) featured with specialized genetic operators, variable-length representation and local search heuristic is applied to find the Pareto optimal routing solutions for the TTVRP. Detailed analysis is performed to extract useful decision-making information from the multi-objective optimization results as well as to examine the correlations among different variables, such as the number of trucks and trailers, the trailer exchange points, and the utilization of trucks in the routing solutions. It has been shown that the HMOEA is effective in solving multi-objective combinatorial optimization problems, such as finding useful trade-off solutions for the TTVRP routing problem.     

A dual-response forwarding approach for containerizing air cargoes under uncertainty,based on stochastic mixed 0-1 programming

This paper proposes a dual-response forwarding approach for renting air containers and simultaneously determining how cargoes are distributed into the containers under uncertain information. Containers have to be booked in advance to obtain a discount rental rate from airlines, as urgent requirement or cancellation of containers on the day of shipping will incur a heavy penalty. We firstly formulate a mixed 0-1 integer model to determine the booking types and quantities of containers for the deterministic problem under accurate information. We then formulate a stochastic mixed 0-1 model to structure a dual-response forwarding system for the uncertain problem where accurate information is not available when booking. The first-stage response is to determine the booking types and quantities of containers. The second-stage response is to prepare for different scenarios that might occur on the day of shipping, including the types and quantities of containers required or returned for each scenario, and also the corresponding cargo loading plan. Computational results show that the stochastic model can provide a cost-efficient, flexible and responsive cargo forwarding system.     

The sample average approximation method for empty container repositioning with uncertainties

One of the challenges faced by liner operators today is to effectively operate empty containers in order to meet demand and to reduce inefficiency in an uncertain environment. To incorporate uncertainties in the operations model, we formulate a two-stage stochastic programming model with random demand, supply, ship weight capacity, and ship space capacity. The objective of this model is to minimize the expected operational cost for Empty Container Repositioning (ECR). To solve the stochastic programs with a prohibitively large number of scenarios, the Sample Average Approximation (SAA) method is applied to approximate the expected cost function. To solve the SAA problem, we consider applying the scenario aggregation by combining the approximate solution of the individual scenario problem. Two heuristic algorithms based on the progressive hedging strategy are applied to solve the SAA problem. Numerical experiments are provided to show the good performance of the scenario-based method for the ECR problem with uncertainties.     

A tabu search procedure for multicommodity location/allocation with balancing requirements

We propose a tabu search heuristic for the location/allocation problem with balancing requirements. This problem typically arises in the context of the medium term management of a fleet of containers of multiple types, where container depots have to be selected, the assignment of customers to depots has to be established for each type of container, and the interdepot container traffic has to be planned to account for differences in supplies and demands in various zones of the geographical territory served by a container shipping company. It is modeled as a mixed integer program, which combines zero-one location variables and a multicommodity network flow structure. Extensive computational results on a set of benchmark problems and comparisons with an efficient dual ascent procedure are reported. These show that tabu search is a competitive approach for this class of problems.     

Robust supply chain network design with multi-products for a company in the food sector

The paper aims to solve a problem faced by a company competing in the snacks market in Turkey. In line with the growth in this market, the company needs to make important decisions over the next few years about the timing and location of a new plant, its initial capacity, the timing and amount of additional capacity to be installed at the new and existing plants, the assignment of demand points to plants and the amount of raw materials to be shipped from suppliers to the plants in each period. The objective is to minimize the total cost of various components. The problem is formulated as a multi-period supply chain network design model with multi products. The resulting mixed-integer linear programming model is solved by the commercial solver CPLEX. This model enables us to carry out all analyses requested by the company in an efficient way. After this deterministic model is solved on the basis of a 9% annual increase in demand, it is extended to a minimax regret model to deal with uncertainty in demand quantities. The results suggest that opening the new plant in the city of İzmir is indeed a robust solution that is unaffected in different scenarios that are based on three distinct demand increase rates. Even though the location of the new plant remains unchanged with respect to scenarios, the optimal robust solution differs from the optimal solution of each scenario in terms of the capacity expansion decisions. After all obtained results had been communicated to the company managers and executives, the new plant construction was started in 2016 very close to the city that the mathematical model had determined. The new plant is expected to start operating in 2018.     

Cutting Down Trim-loss for Competitive Advantage: a Singaporean Company's Experience

This paper concerns a study of the cutting-stock problem faced by a small company in the building components industry in Singapore. It involves the development of a simple heuristic procedure which is able to recommend cutting patterns tailored to the specific needs of the company. To help determine the appropriate stock lengths to order, a simulation-cum-sampling approach is proposed. The pattern-generating heuristic has been tested using real-life project data. The results obtained are very encouraging in that the goals set by the management of the firm are met well within the numerous constraints faced.