Base stock policies for production/inventory problems with uncertain capacity levels

In this paper we consider a single item, stochastic demand production/inventory problem where the maximum amount that can be produced (or ordered) in any given period is assumed to be uncertain. Inventory levels are reviewed periodically. The system operates under a stationary modified base stock policy. The intent of our paper is to present a procedure for computing the optimal base stocl level of this policy under expected average cost per period criterion. This procedure would provide guidance as to the appropriate amount of capacity to store in the form of inventory in the face of stochastic demand and uncertain capacity. In achieving this goal, our main contribution is to establish the analogy between the class of base stock production/inventory policies that operate under demand/capacity uncertainty, and the G/G/1 queues and their associated random walks. We also present example derivations for some important capacity distributions.     

An inventory control problem for deteriorating items with back-ordering and financial considerations

This paper investigates the effects of time value of money and inflation on the optimal ordering policy in an inventory control system. We proposed an economic order quantity model to manage a perishable item over the finite horizon planning under which back-ordering and delayed payment are assumed. The demand and deterioration rates are constant. The present value of total cost during the planning horizon in this inventory system is modeled first, then a three phases solution procedure is proposed to derive the optimal order and shortage quantities, and the number of replenishment during the planning horizon. Finally, the proposed model is illustrated through numerical examples and the sensitivity analysis is reported to find some managerial insights.     

An optimal replenishment policy for items with inventory-level-dependent demand and fixed lifetime under the LIFO policy

In a recent paper, Hwang and Hahn considered inventory replenishment problems for an item with an inventory-level-dependent demand rate and a fixed lifetime. They developed an EQQ model under the situation of considering the first-in–first-out (FIFO) issuing policy. First, this paper reconsiders Hwang and Hann's problem by employing the last-in–first-out (LIFO) issuing policy, which is more practical in the retail industry. An inventory model is developed. Secondly, the concavity of the objective function is proved. Thirdly, this paper presents conditions where the present model has a unique optimal solution and a method for finding the global optimal solution. A simple solution procedure and sensitivity analyses of parameters are also provided.     

Inventory Replenishment Policy for Linearly Increasing Demand Considering Shortages-An Optimal Solution

An optimal solution for inventory replenishment policy for an item having a deterministic demand pattern with linear increasing trend is developed considering shortages. Numerical examples are given to illustrate the results.     

An inventory model where backordered demand ratio is exponentially decreasing with the waiting time

We analyze an inventory system with a mixture of backorders and lost sales, where the backordered demand rate is an exponential function of time the customers wait before receiving the item. Stockout costs (backorder cost and lost sales cost) include a fixed cost and a cost proportional to the length of the shortage period. A procedure for determining the optimal policy and the maximum inventory profit is presented. This work extends several inventory models of the existing literature.     

An EOQ Model for Deteriorating Items with Shortages and a Linear Trend in Demand

We consider here the inventory replenishment policy over a fixed planning period for a deteriorating item having a deterministic demand pattern with a linear trend and shortages. The number of reorders, the interval between two successive reorders and the shortage intervals over a finite time-horizon are all determined in an optimal manner so as to keep the average system cost to a minimum. One numerical example illustrates how the procedure works. The counterpart of this example in the no-shortage case is also given. The effects of variation in the deterioration rate on the optimal policy are also indicated with numerical examples.     

Congruential Inventory Model for Two-Echelon Distribution Systems

Large-scale inventory-distribution systems typically comprise a hierarchy of warehouses that stock goods for distribution to retailers at which demand for these goods originates. This paper develops an inventory model for two-echelon distribution systems under the assumption that the central warehouse and retailers order periodically. Characteristics of the optimal policy are described. An iterative solution procedure is presented to find optimal or near optimal operating-policy variables. Solutions of the model to a large number of test examples show that the model outperforms other existing models in the literature without sacrificing the computation time. Tested against the lower bounds on the optimal average annual variable cost obtained by removing some of the ordering costs, the solutions of the present model are found to be near optimal.     

Inventory rationing in an (<Emphasis Type="Italic">s,Q</Emphasis>) inventory model with lost sales and two demand classes

Whenever demand for a single item can be categorised into classes of different priority, an inventory rationing policy should be considered. In this paper we analyse a continuous review (s, Q) model with lost sales and two demand classes. A so-called critical level policy is applied to ration the inventory among the two demand classes. With this policy, low-priority demand is rejected in anticipation of future high-priority demand whenever the inventory level is at or below a prespecified critical level. For Poisson demand and deterministic lead times, we present an exact formulation of the average inventory cost. A simple optimisation procedure is presented, and in a numerical study we compare the optimal rationing policy with a policy where no distinction between the demand classes is made. The benefit of the rationing policy is investigated for various cases and the results show that significant cost reductions can be obtained.     

Deterministic models of perishable inventory with stock-dependent demand rate and nonlinear holding cost

This paper deals with an extended EOQ-type inventory model for a perishable product where the demand rate is a function of the on-hand inventory. The traditional parameters of unit item cost and ordering cost are kept constant; but the holding cost is treated as (i) a nonlinear function of the length of time for which the item is held in stock, and (ii) a functional form of the amount of the on-hand inventory. The approximate optimal solution in both the cases are derived. Computational results are presented indicating the effects of nonlinearity in holding costs.     

An inventory model for slow moving items subject to obsolescence

In this paper, we consider a continuous review inventory system of a slow moving item for which the demand rate drops to a lower level at a known future time instance. The inventory system is controlled according to a one-for-one replenishment policy with a fixed lead time. Adapting to lower demand is achieved by changing the control policy in advance and letting the demand take away the excess stocks. We show that the timing of the control policy change primarily determines the tradeoff between backordering penalties and obsolescence costs. We propose an approximate solution for the optimal time to shift to the new control policy minimizing the expected total cost during the transient period. We find that the advance policy change results in significant cost savings and the approximation yields near optimal expected total costs.     

Optimal production stopping and restarting times for an EOQ model with deteriorating items

A perishable single item production-inventory system is studied in this paper. The objective is to describe a general model in which the production rate, the product demand rate, and the item deterioration rate are all considered as functions of time, and to discuss the optimal production stopping and restarting times which minimise the total relevant cost per unit time. In the general model, demand shortage is allowed, where some of the demand is lost and the rest is backlogged. Popular models, such as the pure inventory system and the zero shortage system, are shown to be special cases of our model. The conditions for a feasible stationary point to be optimal are given. The simplest cases with constant rates of production, demand and deterioration are discussed and shown as illustrative examples.     

带有可变库存费的变质性物品的部分延期供给的库存控制模型

传统的库存控制模型都视需求率为常数,在这篇文章中,放松了这个假定,研究了库存费的两种可能的变化:(i)库存费的变化率为存储时间的函数;(ii)库存费的变化率为库存量的函数.在模型中允许短缺发生且假定短缺部分延期供给,且在需求率线性依赖于库存水平的情形下,发展了两个变库存费的库存控制模型.     

A scheduling policy for adjusting economic lot quantities to a feasible solution

A heuristic scheduling policy is introduced for a multi-item, single-machine production facility. The scheduling policy uses the presumed optimal order quantities derived from solving an Economic Lot Size Problem and checks that the quantities obtain a feasible production schedule according to current inventory levels and expected demand rates. If not, the scheduling policy modifies the order quantities to achieve a possible solution without shortages. The scheduling policy is inspired by modification of the similar heuristic Dynamic Cycle Lengths Policy by Leachman and Gascon from 1988, 1991. The main characteristics of this scheduling policy are successive batches of the same item are treated explicitly, due to that it is quite possible that one item be manufactured several times before one other item is manufactured once more; the batches are ordered in increasing run-out time; if the existing situation creates stock-outs with ordinary order quantities, then the order quantities are decreased with a common scaling factor to try to prevent inventory shortages; in case the decrease of the order quantities changes expected run-out times, the batches are reordered after new run-out times; no filling up to an explicit inventory level is done, the filling up is done by the desirable order quantity; to prevent possible excess inventory the policy suggests time periods where no production should be performed. The scheduling policy contains no economical evaluation; this is supposed to be done when the order quantities are calculated, the policy prevents shortages and excess inventory. A numerical example illustrates the suggested scheduling policy. Finally, it is discussed as to how the policy can also take into account stochastic behaviour of the demand rates and compensate the schedule by applying appropriate safety times.     

FIFO Versus LIFO Issuing Policies for Stochastic Perishable Inventory Systems

We consider an inventory system for perishable items in which the arrival times of the items to be stored and the ones of the demands for those items form independent Poisson processes. The shelf lifetime of every item is finite and deterministic. Every demand is for a single item and is satisfied by one of the items on the shelf, if available. A demand remains unsatisfied if it arrives at an empty shelf. The aim of this paper is to compare two issuing policies: under FIFO (‘first in, first out’) any demand is satisfied by the item with the currently longest shelf life, while under LIFO (‘last in, first out’) always the youngest item on the shelf is assigned first. We determine the long-run net average profit as a function of the system parameters under each of the two policies, taking into account the revenue earned from satisfied demands, the cost of shelf space, penalties for unsatisfied demands, and the purchase cost of incoming items. The analytical results are used in several numerical examples in which the optimal input rate and the maximum expected long-run average profit under FIFO and under LIFO are determined and compared. We also provide a sensitivity analysis of the optimal solution for varying parameter values.     

The Inventory Lot-Sizing Problem with Continuous Time-Varying Demand and Shortages

In this study, we develop and analyse an optimal solution procedure for the inventory lot-sizing problem with a general class of time-varying demand functions. The objective of the procedure is to determine the optimal replenishment schedule over a finite planning horizon during which shortages are allowed and are completely backordered. We show that the procedure yields a unique optimal replenishment schedule for both increasing and decreasing demand patterns. We also discuss two particular cases of linear and non-linear demand trend models, and we illustrate the optimal solution procedure with four numerical examples.     

On an inventory model for deteriorating items and time-varying demand

In this paper, we present an optimal procedure for finding the replenishment schedule for the inventory system in which items deteriorate over time and demand rates are increasing over a known and finite planning horizon.     

Optimal production inventory policy for defective items with fuzzy time period

In this paper, an optimal production inventory model with fuzzy time period and fuzzy inventory costs for defective items is formulated and solved under fuzzy space constraint. Here, the rate of production is assumed to be a function of time and considered as a control variable. Also the demand is linearly stock dependent. The defective rate is taken as random, the inventory holding cost and production cost are imprecise. The fuzzy parameters are converted to crisp ones using credibility measure theory. The different items have the different imprecise time periods and the minimization of cost for each item leads to a multi-objective optimization problem. The model is under the single management house and desired inventory level and product cost for each item are prescribed. The multi-objective problem is reduced to a single objective problem using Global Criteria Method (GCM) and solved with the help of Fuzzy Riemann Integral (FRI) method, Kuhn–Tucker condition and Generalised Reduced Gradient (GRG) technique. In optimum results including production functions and corresponding optimum costs for the different models are obtained and then are presented in tabular forms.     

A single-period inventory placement problem for a supply chain with the expected profit objective

Consider the expected profit maximizing inventory placement problem in an N-stage, supply chain facing a stochastic demand for a single planning period for a specialty item with a very short selling season. Each stage is a stocking point holding some form of inventory (e.g., raw materials, subassemblies, product returns or finished products) that after a suitable transformation can satisfy customer demand. Stocking decisions are made before demand occurs. Because of delays, only a known fraction of demand at a stage will wait for shipments. Unsatisfied demand is lost. The revenue, salvage value, ordering, shipping, processing, and lost sales costs are proportional. There are fixed costs for utilizing stages for stock storage. After characterizing an optimal solution, we propose an algorithm for its computation. For the zero fixed cost case, the computations can be done on a spreadsheet given normal demands. For the nonnegative fixed cost case, we develop an effective branch and bound algorithm.     

The Optimality of the ‘Zero-Switch’ Rule for a Class of Economic Lot-Scheduling Problems

The economic lot-scheduling problem for the single-machine, n-item scheduling problem has received attention in a number of journals. One approach is to define a sequence (called the fundamental cycle) in which every item is made at least once, and then to determine the length of production runs consistent with the aggregate inventory level which will maximize the length of the cycle duration. The assumption that production is switched from one item to the next only when the inventory level of the latter reaches zero is often used in heuristic solutions to these models. This paper illustrates the conditions in which the ‘zero-switch’ rule is a necessary condition at the optimal solution for situations in which demand is continuous and production capacity equals aggregate demand.     

The Finite Horizon Trended Inventory Replenishment Problem With Shortages

A new type of replenishment policy is suggested for an inventory item having a finite shortage cost and linear trend in demand over a finite time horizon. The optimal solution of the suggested replenishment policy has a lower total cost as compared with the optimal solution for the traditional replenishment policies.