Solid-state coextrusion of poly(ethylene terephthalate). II. Drawing of semicrystalline PET

The drawing of semicrystalline (33 and 50%) poly(ethylene terephthalate) (PET) films has been studied by solid-state coextrusion. Because of its brittleness and opacity, isotropic and semicrystalline PET film is of little practical use. Early attempts to cold-draw crystalline films led to fracture in contrast to deformation of amorphous PET. However, we have succeeded in systematically preparing films with extrusion draw ratios ≤4.4 from semicrystalline PET. In many cases, the properties of the drawn extrudates, as a function of extrusion temperature T_ext and extrusion draw ratio EDR, were similar to those prepared from amorphous PET. However, some remarkable differences have also been found. In the case of coextrudates prepared from isotropic 50% crystalline PET, we found that the larger the deformation, the lower the apparent resulting crystallinity. In the extreme, a 34% reduction in crystallinity after deformation was observed. For the coextrudates drawn from initially 33% crystalline PET, slightly different behavior occurred. For T_ext ≤ 90°C, all extrudates showed crystallinities lower than the original isotropic film, with a minimum at EDR = 3; for T_ext ≥ 110°C, crystallinities were slightly greater than in the original film and increased with EDR. Qualitative measurements of heats of fusion were in agreement with density gradient results for PET crystallinity. In contrast is our previous finding that extrudates from initially amorphous PET always increase in crystallinity with EDR, because of stress-induced crystallization. The results now suggest that in the T_ext range investigated, the initial spherulitic structure is at least in part destroyed on drawing. In addition, the percent crystallinity is revealed to be dependent on T_ext, with lower values at lower temperatures. Mechanical tests show that the extrudates are similar or sometimes higher in tensile modulus when compared to amorphous PET drawn under the same conditions.     

Morphology and modulus–temperature behavior of semicrystalline poly(ethylene terephthalate) (PET)

The influence of the thermal history on the morphology and mechanical behavior of PET was studied. The degree of crystallinity (density measurements) and the morphological structure (electron microscopy and small-angle x-ray diffraction) depend on the crystallization temperature. The viscoelastic parameters obtained from the modulus–temperature curves are mainly determined by the morphology of the samples. The glass-transition temperature, T_i, is a function of the crystallinity and the crystallization temperature. It is maximum for a crystallinity between 0.34 and 0.39 for a sample crystallized isothermally between 120 and 150°C. This dependence on crystallization conditions is ascribed to the conformation of the amorphous chain segments between the crystalline lamellae as well as the concentration and the molecular weight of the polymer material rejected during isothermal crystallization. Both factors are supposed to be temperature-dependent. The value of the rubbery modulus is a function of both the volume concentration of the crystalline lamellae and the structure of the interlamellar amorphous regions (chain folds, tie molecules, chain ends, and segregated low molecular weight material). Annealing above the crystallization temperature of isothermally crystallized samples has a marked influence on their morphology and mechanical behavior. The morphological structure and the viscoelastic properties of annealed PET samples are completely different from those obtained with samples isothermally crystallized at the same temperature.     

New insight into melting and crystallization behavior in semicrystalline poly(ethylene terephthalate)

After isothermal crystallization, poly(ethylene terephthalate) (PET) showed double endothermic behavior in the differential scanning calorimetry (DSC) heating scan. During the heating scans of semicrystalline PET, a metastable melt which comes from melting thinner lamellar crystal populations formed between the low and the upper endothermic temperatures. The metastable melt can recrystallize immediately just above the low melting temperature and form thicker lamellae than the original ones. The thickness and perfection depends on the crystallization time and crystallization temperature. The crystallization kinetics of this metastable melt can be determined by means of DSC. The kinetics analysis showed that the isothermal crystallization of the metastable PET melt proceeds with an Avrami exponent of n = 1.0 ∼ 1.2, probably reflecting one‐dimensional or irregular line growth of the crystal occurring between the existing main lamellae with heterogeneous nucleation. This is in agreement with the hypothesis that the melting peaks are associated with two distinct crystal populations with different thicknesses. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 53–60, 2000     

Thermal history and melting behavior of poly(ethylene terephthalate)

Low molecular weight poly(ethylene terephthalate) samples were crystallized isothermally at 120–245°C from both the amorphous state and the melt. Isothermal annealing of these polymers at 215°C provided polymers which exhibited multiple melting peaks in thermal analysis, referred to as form I and form II, as assigned by Bell and Dumbleton. In these samples the peak temperature of the form II melting endotherm and the average crystallite size are dependent on the temperature of initial crystallization. This result requires a mechanism for retaining some structural feature during the conversion from morphological form I to form II. DSC thermograms obtained at varying heating rates on samples showing only form II endotherms support the assignment of superheating as the cause of the shift to higher peak temperatures with increasing heating rate.     

Morphology development and crystallization behavior of poly(ethylene terephthalate)/poly(trimethylene terephthalate) blends

The spherulite morphology and crystallization behavior of poly(ethylene terephthalate) (PET)/poly(trimethylene terephthalate) (PTT) blends were investigated with optical microscopy (OM), small-angle light scattering (SALS), and small-angle X-ray scattering (SAXS). The thermal analysis showed that PET and PTT were miscible in the melt over the entire composition range. The rejected distance of non-crystallizable species, which was represented in terms of the parameter δ, played an important role in determining the morphological patterns of the blends at a specific crystallization temperature regime. The parameter δ could be controlled by variation of the composition, the crystallization temperature, and the level of transesterification. In the case of two-step crystallization, the crystallization of PTT commenced in the interspherulitic region between the grown PET crystals and proceeded until the interspherulitic space was filled with PTT crystals. The spherulitic surface of the PET crystals acted as nucleation sites where PTT preferentially crystallized, leading to the formation of non-spherulitic crystalline texture. The SALS results suggested that the growth pattern of the PET crystals was significantly changed by the presence of the PTT molecules. The lamellar morphology parameters were evaluated by a one-dimensional correlation function analysis. The blends that crystallized above the melting point of PTT showed a larger amorphous layer thickness than the pure PET, indicating that the non-crystallizable PTT component might be incorporated into the interlamellar region of the PET crystals. With an increased level of transesterification, the exclusion of non-crystallizable species from the lamellar stacks was favorable due to the lower crystal growth rates. As a result, the amorphous layer thickness of the PET crystals decreased as the annealing time in the melt state was increased.     

Rigid amorphous fraction and melting behavior of poly(ethylene terephthalate)

The multiple melting behavior of poly(ethylene terephthalate) (PET) is generally attributed to the fusion of original crystals recrystallized during the heating at conventional scanning rate. In the present study, the triple and double melting behavior that is observed after isothermal crystallization at T _c lower and higher than 215 °C, respectively, is put in relation with the presence and absence of rigid amorphous fraction around the original primary crystal lamellae. The complex melting behavior is explained by assuming that two different morphologies of primary crystals develop during crystallization at temperatures lower than 215 °C, in a proportion that is a function of the crystallization temperature: chain cluster aggregations with a high percentage of rigid amorphous fraction on the boundaries and small crystals with a high percentage of adjacent reentry folding and reduced constraints at the amorphous/crystal interphase. These distinct morphologies differently transform upon heating at low scanning rate, originating two endotherms. On the contrary, after crystallization at T _c ?>?215 °C, all the primary crystalline structure, which probably are characterized by the same morphology made of tightly chain folded lamellae and absence of rigid amorphous fraction, undergo the same reorganization route, originating a single endotherm.     

Solid-state coextrusion of poly(ethylene terephthalate). I. Drawing of amorphous PET

Films of uniaxially oriented poly(ethylene terephthalate) (PET), M _v = 81,000, have been drawn by solid-state coextrusion in the range 40–100°C surrounded by polyethylene. This is well below the PET melting temperature and in some cases below its glass transition temperature. Properties of the extrudates, such as degree of crystallinity, mechanical and thermal properties, were investigated as a function of coextrusion temperature and draw ratio (EDR ≤ 4.4). The results show that the percent crystallinity depends strongly on draw ratio, whereas its sensitivity to extrusion temperature is limited only to the highest draw ratio (4.4). On the other hand, Young's modulus was sensitive to both extrusion temperature and draw ratio, exhibiting a maximum at EDR = 4.4 and T_ext = 65°C. Above this temperature, moduli decrease apparently because of increased chain mobility, resulting in dissipation of chain orientation. Furthermore, changes in yield and tensile strength followed the changes in mechanical properties, suggesting that they are dominated by the same factors. The cold-crystallization temperature T_CC also revealed information about the morphological changes occurring during the extrusion drawing. For samples of EDR = 4.4, T_CC increased with extrusion temperature, suggesting again dissipation of orientation by thermal motions. On the other hand, T_CC decreases with EDR, and a ΔT_CC as high as 73°C was found. Conventional drawing of amorphous PET has been widely reported. To our knowledge this is the first time oriented PET has been prepared using the advantages of solid-state coextrusion.     

Thermal shrinkage of oriented semicrystalline poly(ethylene terephthalate)

The shrinkage of commercial oriented poly(ethylene terephthalate) filaments was studied within the framework of the kinetic theory of rubberlike elasticity. Previous workers had found that the shrinkage and optical behavior of amorphous polymers could be satisfactorily explained in terms of this theory. Such an analysis is now applied to semicrystalline samples of moderate and high draw ratios (from 2× to 6×). It was found in this work that the thermal shrinkage force behavior as well as the optical anisotropy as a function of stretch can be explained in terms of the theory of rubberlike elasticity, if the following reasonable assumption is made: the average number of statistical segments per network chain in the noncrosslinked sample increases as a function of the draw ratio. A possible mechanism for such behavior is the relaxation of some of the chain entaglements due to the strain imposed externally on the fiber.     

Thermal behaviour of drawn semicrystalline poly(ethylene terephthalate) films

Behaviours of drawn semi-crystalline poly(ethylene terephthalate) films are investigated by DSC, X-ray diffraction and birefringence measurements. The comparison of the different results confirms the coexistence of two structures into the amorphous part of the material: a completely disordered amorphous phase and a mesomorphic amorphous one. Moreover, for the strongest draw ratio, the calorimetric results show that the drawing effect on the strain induced crystalline structure proceeds by a better orientation of this structure rather than by nucleation and growth of new oriented crystallites.     

Morphology development and crystallization behavior of poly(ethylene terephthalate)/phenoxy blend

The morphological development and crystallization behavior of a poly(ethylene terephthalate)/poly(hydroxyl ether of bisphenol A) (phenoxy) blend were studied with time‐resolved light scattering, optical microscopy, differential scanning calorimetry, and small‐angle X‐ray scattering (SAXS). During annealing at 280 °C, liquid–liquid phase separation via spinodal decomposition proceeded in the melt‐extruded specimen. After the formation of a domain structure, the blend slowly underwent phase homogenization by the interchange reactions between the two polymers. Specimens annealed for various times (t_s) at 280 °C were subjected to a temperature drop and the effects of liquid‐phase changes on crystallization were then investigated. The shifts in the position of the cold‐crystallization peaks indicated that the crystallization rate is associated with the composition change of the separated phases as well as the change of the sequence distribution in polymer chains during annealing. The morphological parameters at the lamellar level were determined by a correlation function analysis on the SAXS data. The crystal thickness (l_c) increased with t_s, whereas the amorphous layer thickness (l_a) showed little dependence on t_s. Observation of a constant l_a value revealed that a large number of noncrystallizable species formed by the interchange reactions between the two polymers were excluded from the lamellar stacks and resided in the interfibrillar regions, interspherulitic regions, or both. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 223–232, 2008     

Isothermal crystallization kinetics and melting behavior of poly(ethylene terephthalate)/barite nanocomposites

Poly(ethylene terephthalate) (PET)/Barite nanocomposites were prepared by direct melt compounding. The effects of PET‐Barite interfacial interaction on the dynamic mechanical properties and crystallization were investigated by DMA and DSC. The results showed that Barite can act as a nucleating agent and the nucleation activity can be increased when the Barite was surface‐modified (SABarite). SABarite nanoparticles induced preferential lamellae orientation because of the strong interfacial interaction between PET chains and SABarite nanoparticles, which was not the case in Barite filled PET as determined by WAXD. For PET/Barite nanocomposites, the Avrami exponent n increased with increasing crystallization temperature. Although at the same crystallization temperature, the n value will decrease with increasing SABarite content, indicating of the enhancement of the nucleation activity. Avrami analyses suggest that the nucleation mechanism is different. The activation energy determined from Arrhenius equation reduced dramatically for PET/SABarite nanocomposite, confirming the strong interfacial interaction between PET chains and SABarite nanoparticles can reduce the crystallization free energy barrier for nucleus formation. In the DSC scan after isothermal crystallization process, double melting behavior was found. And the double endotherms could be attributed to the melting of recrystallized less perfect crystallites or the secondary lamellae produced during different crystallization processes. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 655–668, 2009     

Phase separation in semicrystalline blends of poly(phenylene sulfide) and poly(ethylene terephthalate). II. Effect of poly(phenylene sulfide) homopolymer solubilization of PPS‐graft‐PET copolymer on morphology and crystallization behavior

The morphology and crystallization behavior of poly(phenylene sulfide) (PPS) and poly(ethylene terephthalate) (PET) blends compatibilized with graft copolymers were investigated. PPS‐blend‐PET compositions were prepared in which the viscosity of the PPS phase was varied to assess the morphological implications. The dispersed‐phase particle size was influenced by the combined effects of the ratio of dispersed‐phase viscosity to continuous‐phase viscosity and reduced interfacial tension due to the addition of PPS‐graft‐PET copolymers to the blends. In the absence of graft copolymer, the finest dispersion of PET in a continuous phase of PPS was achieved when the viscosity ratio between blend components was nearly equal. As expected, PET particle sizes increased as the viscosity ratio diverged from unity. When graft copolymers were added to the blends, fine dispersions of PET were achieved despite large differences in the viscosities of PPS and PET homopolymers. The interfacial activity of the PPS‐graft‐PET copolymer appeared to be related to the molecular weight ratio of the PPS homopolymer to the PPS segment of the graft copolymer (M_H/M_A). With increasing solubilization of the PPS graft copolymer segment by the PPS homopolymer, the particle size of the PET dispersed phase decreased. In crystallization studies, the presence of the PPS phase increased the crystallization temperature of PET. The magnitude of the increase in the PET crystallization temperature coincided with the viscosity ratio and extent of the PPS homopolymer solubilization in the graft copolymer. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 599–610, 2000     

Equilibrium melting parameters of poly(ethylene terephthalate)

The equilibrium melting temperature, volume, and enthalpy and entropy changes on melting of poly(ethylene terephthalate) have been analyzed and heats of fusion have been newly measured with an automated scanning calorimeter to yield the following data: 553°K, 16.9 cm³/mole, 2.69 kJ/mole, and 48.6 J/deg/mole, respectively. A more detailed discussion of annealed samples obtained from etched starting materials shows that the density of the noncrystalline regions may be variable.     

Block copolymers of poly(ethylene terephthalate)-poly(butylene terephthalate). II. Small-angle light-scattering studies

Small-angle light-scattering (SALS) studies were carried out on block copolymers of poly(ethylene terephthalate) (PET) and poly(butylene terephthalate) (PBT), the synthesis and characterization of which have been reported in an earlier paper. Samples were crystallized isothermally from the melt at 95°C for predetermined crystallization times in order to follow the formation and growth of crystalline superstructure. During the early stages of crystallization, the block copolymers showed unusual H_v patterns with the four lobes along the polarizer directions, while at later stages they showed the usual H_v patterns with the four lobes at 45° to the polarizer directions. The unusual patterns are characteristic of PBT superstructure, while the usual patterns are characteristic of PET superstructure. These results show that PBT, which is the faster-crystallizing component, crystallizes first and provides nucleation sites for the crystallization of PET, which crystallizes later. Similar behavior was not observed in PET homopolymer and random copolymers of equivalent compositions. In each case the spherulite size increased with the time of crystallization. The ultimate spherulite size decreased with increasing PBT content in the block copolymer, thus showing an increase in nucleation density. It was demonstrated that light scattering is a useful tool to characterize block copolymers of two crystalline components which have different types of superstructure.     

The triple melting behavior of poly(ethylene terephthalate): Molecular weight effects

The melting behavior of isothermally crystallized PET has been studied using linear heating in a differential scanning calorimeter (DSC). Variables such as crystallization temperature, crystallization time, heating rate, and average molecular weight are the main focus of the study. On the basis of several experimental techniques, a correlation of the melting behavior of PET with the amount of secondary crystallization was found to exist. It was observed that the triple melting of PET is a function of programmable DSC variables such as crystallization temperature, crystallization time, and heating rate. However, in testing the hypothesis that there was a correlation between melting endotherms and secondary crystallization inside spherulites, it was found necessary to use a DSC-independent variable in order to enhance the observed effects. Therefore, on the basis of a crystallization model that involves secondary branching along the edges of parent lamellar structures, it was speculated that an increase in the average molecular weight could affect the triple melting of PET due to an increase of rejected portions of the macromolecules. It was found that the second melting endotherm increased, apparently, at the expense of the third one as the average molecular weight was increased. The second melting endotherm was also found to correlate proportionally with the amount of secondary crystallization inside spherulites. The results support a model of crystallization which basically consists of parent crystals and at least one population of secondary, probably metastable, crystals. This latter structural component must involve excluded portions of the macromolecules that did not crystallize during the isothermal crystallization period of the parent crystals. An increase of molecular weight gives rise to a higher entanglement density which in turn increases the fraction of initially rejected chain sections and therefore the amount of secondary crystallization. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 1757–1774, 1997     

Morphology of uniaxially oriented poly(ethylene terephthalate)

The morphological character of uniaxially oriented poly(ethylene terephthalate) (PET) films was investigated as a function of draw ratio. Dynamic mechanical, infrared, and crystallite-size measurements were made on the samples. In addition, selective degradation experiments and molecular weight determinations were employed. The dynamic mechanical measurements indicated a sharp decrease in irregular folds for draw ratios of 3.0 and higher, which also coincided with the essentially complete disappearence of regular folds (from the 988 cm^?1 band in the infrared spectra) in unannealed samples. Infrared studies of drawn samples annealed under different conditions gave evidence in support of a structure in which the chains are stretched out. Apparent crystallite-size measurements showed a sudden increase in length of the crystals in the direction of the draw beyond a draw ratio of 3.0. Molecular weight measurements showed a large increase in average chain length in the residue after selective degradation of amorphous material and folds; undrawn and slightly drawn samples gave a much lower M _n. Based on these observations, it is postulated that for higher draw ratios and present drawing conditions, the crystals are of the straight chain type, somewhat similar to the fringed-micelle crystal concept.     

Crystallization and melting behavior of liquid crystalline copolyesters based on poly(ethylene terephthalate)

A series of copolyesters were prepared by the incorporation of p‐hydroxybenzoic acid (HBA), hydroquinone (HQ), and terephthalic acid (TA) into poly(ethylene terephthalate) (PET). On the basis of viscosity measurements, high molar mass copolyesters were obtained in the syntheses, and ¹H‐NMR analyses indicated the total insertion of comonomers. They exhibit nematic phase above melting temperature, as observed by polarized light microscope (PLM). Their crystallization and melting behaviors were also studied by differential scanning calorimetry (DSC) and wide angle X‐ray diffraction (WAXD). It was found that these copolyesters are more crystalline than copolyesters prepared from PET and HBA. Introduction of HQ/TA disrupts longer rigid‐rod sequences formed by HBA, and thus enhances molecular motion and increases crystallization rate and crystallinity. Isothermal crystallization at solid phase polymerization conditions (up to 24 h at 200°C) resulted in increased copolymer randomness (by NMR) and higher melting point, the latter attributed to structural annealing. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 369–377, 1999