A New,General Synthetic Method for the Preparation of Linear Poly-p-xylylenes

A new, general synthetic route to poly-p-xylylene and substituted poly-p-xylylenes is described. The key intermediate in the new process is di-p-xylylene [(2,2)p-cyclophane]. It has been found that di-p-xylylene is quantitatively cleaved by vacuum vapor-phase pyrolysis at 600°C. to two molecules of p-xylylene. p-Xylylene spontaneously polymerizes on condensation to form high molecular weight, linear poly-p-xylylene. The conversion of di-p-xylylene to poly-p-xylylene is quantitative. The process is adaptable to the preparation of a wide variety of substituted poly-p-xylylenes by pyrolysis of ring-substituted di-p-xylylenes and polymerization of the resultant substituted p-xylylenes. Many of these polymers are not attainable by any other route. All are linear and free of crosslinking. Evidence supporting the proposed mechanism of pyrolytic cleavage of every molecule of di-p-xylylene to two molecules of p-xylylene is presented. Tough, transparent polymeric films are obtained from the process when the polymerization of the p-xylylenes is conducted on glass or metal surfaces. Outstanding combinations of physical, electrical, and chemical properties are displayed by poly-p-xylylene, polychloro-p-xylylene, and other substituted polymers. A comparison of the relative merits of the original Szwarc route and the new di-p-xylylene route to poly-p-xylylenes is presented.     

Crystallization during polymerization of poly-p-xylylene. II. Polymerization at low temperature

The polymerization of p-xylylene was followed with a newly designed differential thermal analysis system at temperatures between ?196°C and ?20°C. It was found that at the lower temperatures the monomer condenses first to the crystalline monomer before simultaneous polymerization and crystallization. At the higher temperatures, polymerization and crystallization are successive. The data are in agreement with the morphology and crystal structure data derived in Part I of this series of papers on crystallization during polymerization of poly-p-xylylene.     

Low-temperature mechanical relaxations in polymers containing aromatic groups

Studies have been made of the secondary relaxation processes in the solid state of a number of polymers containing aromatic groups in the polymer chain. The polymers investigated include one, polystyrene, with the aromatic group in side-chain positions, and six high polymers in which phenylene rings lie in the main backbone chain. In polystyrene, wagging and torsional motions of the side chain phenyl rings give rise to a low-temperature δ-relaxation which is centered at 33°K (1.7 Hz) and which has an activation energy of about 2.3 kcal/mol. Most of the polymers with phenylene rings in the main chain exhibit a low-temperature relaxation in the temperature region from 100°–200°K. This relaxation process is centered at 159°K (0.54 Hz) in poly-p-xylylene, at 162°K (0.67 Hz) in polysulfone, and at 165°K (1.24 Hz) in poly(diancarbonate). In poly(2,6-dimethyl-p-phenylene oxide), two overlapping low-temperature relaxations are found, one in the range 125–140°K and the other near 277°K (ca. 1 Hz). The low-temperature secondary relaxation process in all of these polymers is believed to be associated with local reorientational motion of the phenylene, or substituted phenylene, rings or with combined motion of the phenylene rings and nearby chain units. For these low temperature relaxation processes, the activation energy is about 10 kcal/-mole. The temperature location of the relaxation appears to depend on the specific units to which the phenylene rings are attached and on steric and polar effects caused by substituents on the ring. In the poly-p-xylylenes the relaxation is shifted to much higher temperatures by a single Cl substitution on the ring but remains at essentially the same temperature position when dichlorosubstitution is made. The effects of water on the magnitude and temperature location of the observed low temperature relaxations, as well as the implications of the study for other polymers containing aromatic groups in their backbone chains, are discussed.     

Synthesis of 1,1,9,9-tetrafluoro[2.2]paracyclophane and its polymerization by vapor deposition method

1,1,9,9-Tetrafluoro[2.2]paracyclophane ( 1 ) was prepared successfully as white crystals in 72% yield via two-step reactions from 1,9-diketo[2.2]-paracyclophane. The polymerization of 1 by the vapor deposition method was carried out at pyrolysis temperature range of 400 to 800°C and deposition temperature range of ?20 to 20°C, and a tough, transparent poly(α,α-difluoro-p-xylylene) film was obtained in 72% yield at the pyrolysis temperature of 750°C and the deposition temperature of ?20°C. It was found that the pyrolysis of 1 gave a reactive α,α-difluoro-p-xylylene, which polymerized on the head-to-tail addition to give poly(α,α-difluoro-p-xylylene). Some properties such as solubility, thermal stability, glass transition temperature, and density for poly(α,α-difluoro-p-xylylene) were studied. © 1995 John Wiley & Sons, Inc.     

Polymerization of para-xylylene derivatives. V. Effects of the sublimation rate of di-p-xylylene on the crystallinity of parylene C deposited at different temperatures

Poly(chloro-p-xylylene) was synthesized in a manner similar to poly(p-xylylene) using Gorham's method at various cryogenic temperatures. The effect of the sublimation rate of dimer on the kinetics of deposition, crystallinity, and crystalline structure was studied. Increasing the sublimation rate of the dimer increases the deposition rate similar to that of poly(p-xylylene). However, an increase in crystallinity, in contrast to Parylene N, is observed, although, in general, Parylene C has lower crystallinity relative to Parylene N. No polymorphism is observed either by decreasing the deposition temperature or by increasing the sublimation rate of the dimer. Solution annealing and isothermal annealing both bring about crystallization without any structural transformation. Solution annealing removes the oligomers and dimers, but no crystalline oligomers are ever detected under the scanning electron microscope (SEM). The surface topology of films synthesized from ambient temperature to ?40°C is very similar to Parylene N. At lower temperatures, in the region ?50 to ?60°C, a rod-type morphology is observed similar to Parylene N. The surface topology of samples synthesized at ?196°C is totally different from that of Parylene N. All low temperature synthesized samples are amorphous.     

Polymerization of para-xylylene derivatives. VI. morphology of parylene N and parylene C films investigated by gas transport characteristics

Polychloro-p-xylylene (Parylene C) and poly-p-xylylene (Parylene N) films were synthesized in vacuum with and without the presence of 42 mtorr of argon at various deposition temperatures and three different dimer sublimation rates. Depending on the synthesis conditions, the morphology of the films can vary from a homogeneous (nonporous) structure to a heterogeneous (porous) structure. The transport coefficients of the gases He, O₂, N₂, and CO₂ through these films were measured at 25°C. The transport coefficients for both types of films vary with the deposition temperature and the dimer sublimation rate. The variation, however, cannot be solely explained by the change of crystallinity. Anomalous transport behavior is observed in the homogeneous, as-synthesized polymers of relatively high crystalline content (above 20–30%). In many cases the permeabilities and diffusivities increase despite an increase in crystallinity. The effects of crystallization induced by isothermal and solvent annealing on the transport coefficients of polymers of Parylene C are different from those of Parylene N synthesized with or without argon. The mean pore size and effective porosity of the porous films were calculated from gas permeation data. For Parylene C and Parylene N porous films synthesized without argon, increasing the dimer sublimation rate or decreasing the deposition temperature increases the mean pore size but decreases the effective porosity. For Parylene N porous films synthesized in the presence of argon, increasing the dimer sublimation rate or decreasing the deposition temperature results in a decrease in the mean pore size but an increase in the effective porosity. Overall, no appreciable change in transport coefficients is observed upon addition of an inert gas.     

Thermal analysis of poly(p-xylylene) and poly(α,α,α′,α′-tetrafluoro-p-xylylene)

The TG(DTG) and DTA of poly(p-xylylene) and poly(α,α,α′,α′-tetrafluoro-p-xylylene) are reported. The degradation was performed from ambient temperature to 900°C in both air and nitrogen. Both polymer degrade faster in air than under nitrogen but the fluorinated polymer eventually decomposed at higher temperature in air than in nitrogen atmosphere. The activation energies of the degradation processes is given.     

Molecular dynamic simulation of polymer and polymer-oxide nanoclusters

Small systems composed of 10 molecules of poly-p-xylylene or a TiO₂ cluster (rutile) surrounded by 10 molecules of poly-p-xylylene are modeled via the method of molecular dynamics. The thermodynamic characteristics, structure, and mobility of poly-p-xylylene chains in the model systems are studied in a wide temperature interval (195–995 K) and compared with the corresponding characteristics of a volume phase and an individual polymer chain. With increasing temperature, the mobility of monomer units increases; this process leads to disordering. At high temperatures, there is an evident tendency for loosening and further disintegration of an aggregate into individual chains, which adopt a Gaussian coil shape. These transitions are similar to the transitions of the folded individual molecule of poly-p-xylylene. Introduction of a TiO₂ nanoparticle into poly-p-xylylene has a strong effect on the characteristics of the system with short polymer chains, where the adhesion of poly-p-xylylene molecules on the TiO₂ surface is accompanied by disordering in the peripheral region.     

Synthesis of poly(o‐cresol) by oxidative coupling polymerization of o‐cresol

The oxidative coupling polymerization of o‐cresol was investigated using various 2‐substituted pyridine/CuCl catalysts under an oxygen atmosphere, in which 2‐phenylpyridine/CuCl and 2‐(p‐tolyl)pyridine/CuCl catalysts yielded poly(o‐cresol)s with higher regioselectivity for 1,4‐coupling. These polymerizations produced branched and crosslinked polymers in the later stages of polymerization. These polymers showed good thermal properties, such as 5% weight loss temperatures of up to 406 °C and glass transition temperatures of up to 151 °C. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 878–884     

Poly-as-triazines

Two high molecular weight (η_inh > 1.0) soluble poly-as-triazines have been prepared by the solution polycondensation in m-cresol of 2,6-pyridinediyl dihydrazidine with p,p′-oxybis(phenyleneglyoxal hydrate) and with p,p′-oxydibenzil. Thermal characterization of the poly-as-triazines by TGA showed polymer decomposition temperatures of ～400°C after a 300°C cure in argon. Poly-as-triazines exhibited weight losses <8% after aging in static air at 316°C for 200 hr. Clear yellow films cast for m-cresol solutions exhibited good flexibility and toughness even after aging at 316°C for 200 hr in air and after refluxing in 10% aqueous potassium hydroxide solution for 24 hr.     

Thermal behavior of poly-p-xylylene-m-carborane

Thermal analysis, infrared spectroscopy, and gel-permeation chromatography studies were undertaken to determine the behavior of poly(p-xylylene-m-carborane) at elevated temperature. Results show that the polymer softened at about 200°C, probably because of polymorphism. Chlorine atoms from chain ends also ruptured at this temperature. This initiated subsequent hydrogen abstraction and thermal oxidation reactions that resulted in the decomposition of the polymer. The process of degradation closely parallels the thermal oxidation of polybenzyl and other polymers with readily activated methylene groups. The volatile products that formed at 300 and 400°C were produced because of the cleavage of methylene groups and their oxidation products. Larger polymer segments containing phenylene and m-carborane groups were evolved at higher temperatures. Some crosslinking occurred when the polymer was heated in air at temperatures above 200°C. The degree of polydispersity of the polymer fraction that remained soluble in organic solvents increased with corresponding increase of temperature.     

Polymerization of α-halogenated p-xylenes with base

Various α-halo-p-xylenes have been polymerized with base yielding p-xylylene polymers. The reaction involves a 1,6-dehydrohalogenation to give a xylylene which then polymerizes. α,α′-Dichloro-p-xylene forms poly-α-chloro-p-xylylene and polymers containing stilbene units; α,α,α′,α′-tetrachloro-p-xylene gives poly-α,α,α′-trichloro-p-xylylene; alkyl, aryl, and halogen ring-substituted α-chloro-p-xylenes give the corresponding ring-substituted poly-p-xylylenes. The more halogens in the α positions (up to five), the weaker the base necessary for dehydrohalogenation. Sodium hydroxide in methanol will polymerize tetrachloro-p-xylene, while potassium tert-butoxide in refluxing p-xylene is necessary to polymerize α-chloro-p-xylenes. Stilbenes are formed when α-halo-p-xylenes are reacted with potassium tert-butoxide in polar solvents such as dimethyl sulfoxide.     

Synthesis,magnetic, and optoelectronic properties of poly(triphenylamine‐alt‐phenylenevinylene)s

Conjugated polymers alternatively involving m‐phenylenevinylene or p‐phenylenevinylene and a triphenylamine moiety in the main chain were synthesized via a Wittig–Horner‐type polycondensation of 4‐diformyl‐4′,4″‐dimethyl‐triphenylamine or 4‐diformyl‐4′,4″‐dimethoxy‐triphenylamine with m‐xylene‐bis(diethylphosphonate) or p‐xylene‐bis(diethylphosphonate). A high glass‐transition temperature (ca. 120 °C) and thermal stability (5% weight loss at temperatures greater than 450 °C) were observed for all polymers. These polymers, especially poly(methyltriphenylamine‐alt‐p‐phenylenevinylene), fluoresced a strong green color under UV irradiation, with a quantum efficiency of 50% for their chloroform solutions. Cyclic voltammetry showed a relatively low ionization potential (5.18–5.44 eV) for the polymers. These results suggest that these polymers satisfied the requisites of polymer materials for a single‐layer light‐emitting diode. The aminium radical derived from the oxidation of poly(triphenylamine‐alt‐m‐phenylenevinylene) satisfied both non‐Kekulé‐type π conjugation and ferromagnetic connectivity of the unpaired electrons and displayed a multiplet ground state. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4119–4127, 2000     

Application of ESCA to polymer chemistry. XVI. Electron mean free paths as a function of kinetic energy in polymeric films determined by means of ESCA

Electron mean free paths as a function of kinetic energy have been measured by the substrate overlayer technique for in situ-polymerized films of poly(p-xylylene) and the monochloro- and monobromo-substituted derivatives. The results are compared with previous estimates of mean free paths available in the literature for organic materials. Comparison is also drawn with corresponding experimental data for typical metals and semiconductors, and it is shown that organic polymers fit into a consistent picture which may be rationalized on the basis of existing theory. For electrons of kinetic energy ～969 eV, ～1170 eV, 1202 eV, and 1403 eV, mean free paths of ～14 Å, ～22 Å, ～23 Å, and ～29 Å, respectively, are obtained for the poly(p-xylylene) polymer films studied in this work.     

Crystal structure of poly-p-xylylene. I. The α form

The molecular conformation and the crystal structure of α-form poly-p-xylylene has been determined by x-ray diffraction. The polymer has a monoclinic unit cell with a = 5.92, b = 10.64, c (fiber axis) = 6.55 Å, and β = 134.7°. Two chains pass through the unit cell, and the space groups is C2/m. The packing fraction is 0.705. One monomer unit makes up the fiber identity period and the internal rotation angles are 0° and 90° for the ? CH₂? CH₂? and ? CH₂? ?? bonds, respectively. All benzene rings are in parallel orientation, perpendicular to the ac plane.     

Aromatic poly(1,3,4‐oxadiazole)s and poly(amide‐1,3,4‐oxadiazole)s containing ether sulfone linkages

Polyhydrazides and poly(amide‐hydrazide)s were prepared from two ether‐sulfone‐dicarboxylic acids, 4,4′‐[sulfonylbis(1,4‐phenylene)dioxy]dibenzoic acid and 4,4′‐[sulfonylbis(2,6‐dimethyl‐1,4‐phenylene)dioxy]dibenzoic acid, or their diacyl chlorides with terephthalic dihydrazide, isophthalic dihydrazide, and p‐aminobenzhydrazide via a phosphorylation reaction or a low‐temperature solution polycondensation. All the hydrazide polymers were found to be amorphous according to X‐ray diffraction analysis. They were readily soluble in polar organic solvents such as N‐methyl‐2‐pyrrolidone and N,N‐dimethylacetamide and could afford colorless, flexible, and tough films with good mechanical strengths via solvent casting. These hydrazide polymers exhibited glass‐transition temperatures of 149–207 °C and could be thermally cyclodehydrated into the corresponding oxadiazole polymers in the solid state at elevated temperatures. Although the oxadiazole polymers showed a significantly decreased solubility with respect to their hydrazide prepolymers, some oxadiazole polymers were still organosoluble. The thermally converted oxadiazole polymers had glass‐transition temperatures of 217–255 °C and softening temperatures of 215–268 °C and did not show significant weight loss before 400 °C in nitrogen or air. For a comparative study, related sulfonyl polymers without the ether groups were also synthesized from 4,4′‐sulfonyldibenzoic acid and the hydrazide monomers by the same synthetic routes. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2271–2286, 2001     

Synthesis and properties of germanium-containing poly(diphenylacetylenes)

1-Phenyl-2-[m-(trimethylgermyl)phenyl]acetylene (m-Me₃GeDPA) and 1-phenyl-2-[p-(trimethylgermyl)phenyl]acetylene (p-Me₃GeDPA) polymerized with TaCl₅–cocatalyst systems to provide in high yields new polymers having weight-average molecular weights over 1 × 10⁶. Poly(m-Me₃GeDPA) was a yellow solid, which completely dissolved in toluene, chloroform, etc., to form a tough film by solution casting. Poly(p-Me₃GeDPA) was also a yellow solid and partly insoluble in any solvents. The onset temperatures of weight loss for these polymers in the thermogravimetric analysis in air were as high as ca. 400°C. The oxygen permeability coefficient of poly(m-Me₃GeDPA) was 1100 barrers (25°C), which is about twice that of poly(dimethylsiloxane). © 1996 John Wiley & Sons, Inc.     

Thermal decomposition of poly(α,α,α′,α′-tetrafluoro-p-xylylene) in nitrogen and oxygen

The thermal decomposition of poly(α,α,α′,α′-tetrafluoro-p-xylylene) (parylene AF-4) films with thicknesses of ca. 7.5 and 10 μm has been studied by both dynamic (10°C min^?1) and isothermal TG in either nitrogen or oxygen atmospheres. In dynamic studies with nitrogen, gross decomposition occurs between 546.7±1.4 and 589.0±2.6°C, with 26.8±4.4% of the initial mass remaining at 700°C. With oxygen as the purge gas, the onset of decomposition shifts slightly to 530.8±4.2°C. The end of the transition at 587.4±2.6°C is within experimental error of the nitrogen value, but no polymer remains above 600°C. Isothermal data were obtained at 10°C intervals from 420 to 490°C in nitrogen, and from 390 to 450°C in oxygen. Plots of log(Δ%wt/Δt)vs. T^?1 are linear throughout the specified range for oxygen and from 420 to 470°C for nitrogen. The calculated activation energies of (147±16) kJ mol^?1 and (150±12) kJ mol^?1 in N₂ and O₂, respectively, are equal within experimental error.     

Dynamic mechanical relaxation effects in some poly(arylene sulfones)

Poly-4,4′-oxydiphenylenesulfonyl and poly-4,4′-methylenediphenylenesulfonyl were synthesized by an electrophilic substitution polymerization of the arylene monosulfonyl chloride monomers. The glass-transition temperatures T_g of these polymers were determined by calorimetric and dynamic mechanical measurements, and the number-average molecular weights were determined by vapor-pressure osmometry. Both polymers were found to have the same T_g at equivalent molecular weight; the limiting value at high molecular weight is 238°C. Both polymers have two dynamic mechanical relaxation peaks at temperatures far below T_g. One is in the neighborhood of 0°C, and the other is at ?110°C. Plausible origins for these relaxations, and the absence of any near 0°C in poly(4,4′-isopropylidenediphenylene-co-4,4′-sulfonyldiphenylene dioxide), are discussed.