Oriented noncrystalline structure in PET fibers prepared with threadline modification process

The development of an oriented noncrystalline phase in a semicrystalline polymer filament has been studied via X-ray scattering. These unique PET fibers contain a relatively high noncrystalline content and also have high tenacity, high modulus, and low breaking elongation. Fiber properties were found to be very responsive to the oriented amorphous phase content. This phase was utilized for interpreting noncrystalline orientation in PET fibers produced by a new extrusion technique. Here, the oriented noncrystalline regions in a series of PET fibers varies from 6% to 63%, depending strongly on the production conditions. In particular, samples produced with a newly developed threadline modification process possess a high content of oriented noncrystalline polymer. Measurements such as dynamic and static mechanical properties have been performed on various samples, and these properties are related to the oriented noncrystalline phase. The results provide direct evidence for the existence of highly oriented noncrystalline material in these unique PET fibers spun with a threadline modification process. © 1996 John Wiley & Sons, Inc.     

The microstructure and macrostructure of sulfonated poly(ethylene terethphalate) fibers

The effects of fiber-forming processes on the microstructure and macrostructure and overall orientation in sulfonated poly(ethylene terephthalate) (SPET) fibers are reported. The processing parameters examined include drawing, crimping, relaxing, and annealing. Drawing and annealing cause changes in both the crystalline structure and molecular packing in the noncrystalline regions, while crimping and relaxing appear to affect only the noncrystalline regions. A bimodal melting endotherm was observed for the SPET fibers. Experimental data suggest the low-temperature endotherm of the SPET fibers originates from melting of the crystalline structure formed on drawing, and that the high-temperature endotherm results from melting the heat-induced crystals formed during fiber processing and/or thermal analysis. Compared to the PET fibers, the SPET chains in the undrawn fibers appear to have higher mobility, are easier to crystallize, and form smaller crystals upon drawing as well as DTA heating. At the crimped stage, the SPET fibers have higher overall molecular packing but lower overall orientation than the PET fibers. The differences in physical and thermal properties between the analogous SPET and PET fibers are related to their different responses to processing variations because of molecular weight and sidegroup effects. © 1993 John Wiley & Sons, Inc.     

Thermal response and structure of PET fibers

The structure and the thermal response of polyethylene terephthalate (PET) fibers, melt-spun at speeds of 3 to 6 km/min, are investigated in the temperature region 0–200'C. Differential scanning calorimetry thermograms, and radial distribution functions from wide-angle x-ray scattering are used. Interpretation of multiple glass transition and crystallization peaks and of the range of structural coherence is interpreted in terms of a nonhomogeneous molecular arrangement for fibers melt-spun at intermediate spinning speeds. A three-phase model of the molecular structure of these fibers is used to explain the results. An important feature of the model is the existence of a threadlike, interconnected, highly oriented noncrystalline phase, coexisting with a more unoriented amorphous phase. The model can qualitatively explain a number of experimental observations.     

NMR studies of the structural development of high-speed melt-spun poly (ethylene terephthalate) fibers

Lineshape simulation of ¹³C nuclear magnetic resonances was employed to characterize the structural development of poly (ethylene terephthalate) (PET) during fiber formation and subsequent processing. In all spectra the carbonyl (CA) and glycoethylene (GE) resonances can be simulated with two components. The intensity variation of these components has been interpreted quantitatively on the basis of four morphological components in the solid-state structure, with clearly defined differences in order between them. The four components are, in decreasing structural order, (i) crystalline (C), (ii) noncrystalline with order in both CA and GE environments (NC1), (iii) noncrystalline with order only in the GE environment (NC2), and (iv) amorphous (NCA). The crystalline component has been taken here to correspond to the high-density component which has been estimated from flotation and optical density measurements. Such an analysis reveals a smooth pattern of evolution of order within a range of conditions in melt spinning and subsequent thermomechanical processing of PET fibers. Cold drawing at room temperature was seen to induce substantial ordering only in the GE environment. In contrast, annealing at a temperature significantly above glass transition temperature (T_g) for 2 h appears to cause the conversion of amorphous component to crystalline from with little accumulation of the intermediate components.     

Physical and mechanical properties of ultra-oriented high-density polyethylene fibers

Ultra-oriented high-density polyethylene fibers (HDPE) have been prepared by solid-state extrusion over 60–140°C range using capillary draw ratios up to 52 and extrusion pressures of 0.12 to 0.49 GPa. The properties of the fibers have been assessed by birefringence, thermal expansivity, differential scanning calorimetry, x-ray analysis, and mechanical testing. A maximum birefringence of 0.0637 ± 0.0015 was obtained, greater than the calculated value of 0.059 for the intrinsic birefringence of the orthorhombic crystal phase. The maximum modulus obtained was 70 GPa. The melting point, density, crystallinity, and negative thermal expansion coefficient parallel to the fiber axis all increase rapidly with draw ratio and at draw ratios of 20–30 attain limiting values comparable with those of a polyethylene single crystal. The properties of the fibers have been analyzed using the simple rule of mixtures, assuming a two-phase model of crystalline and noncrystalline microstructure. The orientation of the noncrystalline phase with draw ratio was determined by birefringence and x-ray measurements. Solid-state extrusion of HDPE near the ambient melting point produced a c-axis orientation of 0.996 and a noncrystalline orientation function of 0.36. Extrusion 50°C below the ambient melting point produced a decrease in crystallinity, c-axis orientation, melting point, and birefringence, but the noncrystalline orientation increased at low draw ratios and was responsible for the increased thermal shrinkage of the fibers.     

Effect of sterilization on non-woven polyethylene terephthalate fiber structures for vascular grafts

Non-woven polyethylene terephthalate (PET) fibers produced via melt blowing and compounded into a 6 mm diameter 3D tubular scaffold were developed with artery matching mechanical properties. This work compares the effects of ethylene oxide (EtO) and low temperature plasma (LTP) sterilization on PET surface chemistry and biocompatibility. As seen through X-ray photoelectron spectroscopy (XPS) analysis, LTP sterilization led to an increase in overall oxygen content and the creation of new hydroxyl groups. EtO sterilization induced alkylation of the PET polymer. The in vitro cytotoxicity showed similar fibroblastic viability on LTP- and EtO-treated PET fibers. However, TNF-α release levels, indicative of macrophage activation, were significantly higher when macrophages were incubated on EtO-treated PET fibers. Subcutaneous mice implantation revealed an inflammatory response with foreign body reaction to PET grafts independent of the sterilization procedure.     

Unique morphological and thermal behaviors of reorganized poly(ethylene terephthalates)

Bulk poly(ethylene terephthalate) PET has been reorganized both morphologically and conformationally by processing from its inclusion complex (IC) formed with γ‐cyclodextrin (CD). In the narrow channels of its γ‐CD‐IC crystals the included guest PET chains are isolated from neighboring PET chains and the ethylene glycol (EG) units adopt the highly extended g±tg? kink conformations, whose cross‐sectional diameters are ～80% of the diameter of the fully extended, all‐trans crystalline PET conformer, though they are nearly (～95%) as extended. When the highly extended, unentangled guest PET chains are coalesced from their γ‐CD‐IC crystals by exposure to hot water, host γ‐CDs are removed and the PET chains are presumably consolidated into a bulk sample with a morphology and constituent chain conformations not normally found in PET samples solidified from their randomly coiling, possibly entangled, disordered melts and solutions. Observations by polarized light and atomic force microscopies provide visual evidence for widely different semicrystalline morphologies developed in coalesced and as‐received PETs when crystallized from their melts, with possibly chain extended, small crystals and spherulitic, chain‐folded, large crystals, respectively. DSC observations reveal that coalesced PET is rapidly crystallizable from the melt, while as‐received PET is slow to crystallize and is easily quenched into a totally amorphous sample. Analyses of ¹³C‐NMR data strongly indicate that the PET chains in the noncrystalline regions of the coalesced sample remain predominantly in the highly extended kink conformations, with g±tg? EG units, which are required by their inclusion into PET‐γ‐CD‐IC crystals, while the predominantly amorphous PET chains in the as‐received sample have high concentrations of gauche± ? CH₂? CH₂? and trans ? O? CH₂? ,? CH₂? O? EG bond conformations. ¹³C‐NMR T₁(¹³C) and T_1ρ(¹H) relaxation studies show no evidence of a glass transition for coalesced PET, while the as‐received sample shows abrupt changes in both the MHz [T₁(¹³C)] and kHz [T_1ρ(¹H)] motions at T ～ T_g. Preliminary observations of differences in their macroscopic properties are attributed to the very different morphologies and conformations of the constituent chains in these PET samples. Apparently the kink conformers in the noncrystalline regions of coalesced PET are at least partially retained for extended periods even in the melt and are rapidly crystallized upon cooling. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 386–394, 2004     

Formation of micro-crystals in poly(ethylene terephthalate) fiber by a short heat treatment and their influence on the mechanical properties

The morphological change of poly(ethylene terephthalate) (PET) fibers by a short heat treatment under free-to-relax condition (i.e., without mechanical constraints imposed on the fibers during the treatment) was investigated. Heat treatment on polymeric fibers, in particular free-to-relax condition, has been known to lower the initial elastic modulus due to the relaxation of the amorphous molecules; however a short heat treatment at 190 °C for 1.2 s in the present study increased the initial modulus, whereas the yield strength was decreased significantly. During the short heat treatment, the PET molecules in the PET fibers were relaxed and became crystallized to some extent. The PET chains in the amorphous regions were also relaxed, promoting the formation of micro-crystals. These micro-crystals in the amorphous region can explain the increase in the initial modulus. The mechanism for such unusual behavior was investigated using mechanical tests, thermal stress analysis, wide and small angle X-ray diffraction, and FTIR spectrum analysis. Furthermore, a morphological model for the molecular arrangements in the PET fibers due to the short heat treatment is proposed, offering the possibility of developing PET fibers with shape retention function that can behave similarly to metal fibers.     

An evoluted bio-based 2,5-furandicarboxylate copolyester fiber from poly(ethylene terephthalate)

A series of bio-based poly(ethylene terephthalate-co-ethylene 2,5-furandicarboxylate) (PEFT) fibers was prepared via the industrially feasible melt-spinning and hot-drawing process. The effect of 2,5-furandicarboxylic acid (FDCA) content on the fibers properties was studied using differential scanning calorimetry, wide-angle X-ray diffraction, sound velocity, tensile, and boiling water shrinkage tests. It was found that the PEFT fibers showed comparable or superior tenacity to the PET fibers under the same conditions, especially the PEFT-4 fibers exhibited the highest tenacity (2.3, 2.9 cN/dtex for the drawn PET and PEFT-4 fibers prepared at the same take-up speed of 2500 m/min and a fixed draw ratio of 1.6). Moreover, the boiling water shrinkage of the PEFT fibers was quite close to that of the PET fibers under the same conditions, showing that the PEFT fibers were comparable to the PET fibers in heat resistance. The results indicated that the bio-based PEFT fibers would be a feasible alternative for the PET fibers, in terms of sustainability, processability, and mechanical properties. © 2020 Wiley Periodicals, Inc. J. Polym. Sci. 2020 , 58, 320–329     

Preparation,Characterization and Electromagnetic Shielding Effectiveness of Conductive Polythiophene/Poly(ethylene terephthalate) Composite Fibers

Conductive polythiophene (PTh)/poly(ethylene terephthalate) (PET) composite fibers were prepared by polymerization of thiophene in the presence of PET fibers in acetonitrile medium using FeCl₃. The effects of polymerization conditions such as oxidant/monomer mol ratio and polymerization temperature and time on PTh content and surface electrical resistivity of PTh/PET composite fiber were investigated in detail. It was observed that the usage of preswelled PET fibers in dichloromethane increased the PTh content and decreased surface resistivity of composite fiber. Composite fiber having the highest PTh content (5.7%) and the lowest surface resistivity (80 kΩ) was obtained at 20°C with 1.25 M FeCl₃ and 0.42 M thiophene concentrations. The washing effects of laundering detergent and dry cleaning liquid on surface resistivity of composite fibers were investigated. The electromagnetic shielding effectiveness (EMSE) and relative shielding efficiency by absorption and reflection of composite fibers were measured in the radio and microwave frequency range. The results show that the EMSE values decreased with increasing frequency from radio waves to microwaves with an attenuation of 21 dB to 4 dB.     

Change of morphological properties in drawing water‐swollen cellulose films prepared from organic solutions. a view of molecular orientation in the drawing process

Drawable water‐swollen cellulose films were prepared by coagulating in water two different cellulose organic solution systems. The drawability of the water‐swollen films was dependent on the rate of coagulation. Transparent films prepared by the slow coagulation showed good drawability and had a maximum draw ratio of 2.0. However, the drawn films maintained the highly noncrystalline state even after dried at 50°C under vacuum. X‐ray analysis and polarized FT‐IR measurements performed under a saturated deuterium oxide vapor of these dried drawn films, prepared by slow coagulation, showed that their noncrystalline regions (more than 80%) as well as crystalline regions (less than 20%) were highly oriented by the drawing process. Furthermore, meridional intensity curves in the X‐ray diffraction exhibited interesting patterns even though the drawn sample was highly noncrystalline. In fact, they are quite different from those in regenerated cellulose II fibers. However, despite this increase in draw ratio and in the orientation of the chains, the number of crystalline domains in the films did not increase significantly. This may perhaps be attributed to the three‐dimensional network structure resulting from the intermolecular hydrogen bonds between chains which are maintained through the drawing process and which can hinder the crystallization of cellulose. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 451–459, 1999     

Electrospun fibers of poly(ethylene terephthalate) blended with poly(lactic acid)

Fibrous blends of polyethylene terephthalate (PET) and polylactic acid (PLA) were fabricated by electrospinning (ES) from a common solvent, at concentrations of PET/PLA = 100/0, 70/30, 50/50, 30/70, and 0/100. Oriented fiber mats were studied either as-spun, or after a cold-crystallization treatment. Scanning electron microscopy of as-spun amorphous fibers showed that addition of PLA into the ES solution prevents occurrence of beads. In some compositions, two glass transitions were observed by temperature-modulated differential scanning calorimetry indicating that the two components in the ES fibers were phase separated. Thermogravimetric analysis was used to study thermal degradation at high temperatures. PLA degrades at a temperature about 100 °C lower than that of PET, and holding or cycling the blends to high temperature can result in the degradation of PLA. Degree of crystallinity was determined using DSC for as-spun and cold-crystallized ES blend fibers. The degree of crystallinity of each blend component is reduced by the presence of the other blend component, and the overall crystallinity of the blend fibers is less than that of the homopolymer fibers. Wide-angle X-ray scattering results show that oriented crystals were formed in the blended electrospun fibers collected on a rotating collector. The cold-crystallization process leads to both PET and PLA crystallizations. Oriented crystallites form even when the fiber is crystallized with its ends free to shrink.     

Electron paramagnetic resonance study of mechanically degraded poly(ethylene terephthalate) and nylon 6 fibers

Peroxide radical concentrations were measured from both PET and nylon 6 fibers mechanically stretched in air at room temperature and quickly quenched into liquid nitrogen. The radical concentrations depend on degree of stretching as well as conditions under which the fibers were made, i.e., morphology. Drawn fibers of PET and nylon 6 produced peroxide radical concentrations of the same order of magnitude at the breaking points. These results indicate that chain scissions occur both in PET and nylon 6 under mechanical stretching.     

Mapping of chemically accessible regions in semicrystalline polymers

Important chemical and mechanical properties in semicrystalline polymers are determined by the noncrystalline or nonordered regions. Hence, characterizing these regions is important in developing a morphological model to better define and predict the chemical and mechanical behavior of polymeric materials. With this objective, preferential tagging was accomplished by covalent linking of a heavy element to poly(ethylene terephthalate) (PET). In scanning transmission electron microscopy (STEM), contrast was obtained using a low concentration of thallium (0.4%), the tagging element, thus providing a map of the more accessible regions within the semicrystalline structure. Differential scanning calorimetry (DSC) and wide-angle x-ray scattering (WAXS) were used to characterize the PET film. Elemental analysis using energy dispersive x-ray analysis (EDAX) was used to confirm the presence of the heavy element in the tagged regions. The STEM imaging results were then compared with the characterization results from the DSC and WAXS measurements to gain an understanding of the domains and their size ranges in the semicrystalline microstructure of PET. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1443–1450, 1998     

Synthesis and characterization of nanocapsules with shells made up of Al13 tridecamers

The synthesis of samples by the sol-gel method with aluminum tri-sec-butoxide as cation precursor, 2-propanol as solvent, and sulfuric acid as hydrolysis catalyst gave rise to nanocapsules with an average diameter of 20 nm and a shell thickness of 3.5 nm. The analysis of the X-ray diffraction patterns and the 27Al MAS NMR spectra showed that the shell of the nanocapsules was made up of Al13 tridecamers ordered in a noncrystalline symmetry. The interaction between the capsule's shells opened the capsule structure, producing curved fibers, but maintaining the atomic local order. This opening of the capsules favored the reordering of the atomic local order of Al13 tridecamers into the one of crystalline boehmite, when the sample was aged at room temperature for several days; it also increased the pore volume and the specific surface area of the sample. The crystallization transformed the curved fibers into rods made of small crystalline boehmite bars. The capsule morphology was preserved after calcining the nonaged sample at 700 degrees C, indicating that the transformation of the phase made up of ordered Al13 tridecamers into a noncrystalline alumina was pseudomorphic. We describe and partially explain one of the possible atomic ordering evolutions from the one of an isolated Al13 tridecamer, to the phase forming the nanocapsules shell, until eventually coming to the ordering corresponding to boehmite crystalline rods.     

Quantitative structural characterization of the melting behavior of isotactic polypropylene

The melting behavior of restrained isotactic polypropylene fibers is examined quantitatively in terms of the influence the anisotropic structural state of the polymer has on the observed properties. Two endotherm peaks are observed to occur in some of the samples. The formation and location of the multiple peaks are determined by the orientation of the noncrystalline chains, and is independent of the fabrication path used to achieve that orientation. Above a certain minimum orientation of the noncrystalline chains, multiple endotherm peak formation occurs. The high-temperature endotherm (T_2M) extrapolates to an ultimate melting point for fully oriented noncrystalline chains of 220°C, while the lower-temperature endotherm (T_1M) extrapolates to an ultimate melting point of 185°C. Noncrystalline chain orientation influences the endotherm temperature through its changing configurational entropy. It is shown quantitatively that the noncrystalline polymer must be considered as plastically deformed, since rubber elasticity theory is not followed as predicted. The melting behavior of isothermally crystallized samples are also reported to further elucidate the nature of the observed endotherms.     

Enhancement of mechanical and barrier properties of LLDPE composite film via PET fiber incorporation for agricultural application

A study was conducted to determine the potential of linear low‐density polyethylene (LLDPE)‐PET fiber composite films to be used as an agricultural mulching film. Incorporation of 1 wt% PET fiber into the LLDPE matrix improved the tensile strength and percent elongation. The water vapor transmission rate was significantly lowered because of the presence of PET fibers. Also, the effect of continuous exposure of films to pesticide and UV light has been reported in terms of deterioration of mechanical and optical properties of the films. Differential scanning calorimetry shows that there is no effect of the presence of PET fibers on processing temperature of LLDPE at optimized loading; however, it was found that it lowers the latent heat of fusion and crystallization.     

Production and properties of fibers spun from nylon 6/lithium chloride mixtures

The possibility of producing high-modulus nylon 6 fibers by incorporation of lithium chloride (LiCl) in the polymer prior to spinning and drawing has been examined. Samples containing 2% and 4% LiCl (w/w) together with an unsalted control were studied. Particular attention was given to optimizing the spinning process by varying the melt temperature and the draw-down. The spun fibers were subsequently drawn in a tensile testing machine at 135°C, preliminary studies having established that this was desirable for the production of high-modulus material. The influence of annealing after drawing was also examined. Drawn fiber moduli in the range 8–9 GPa were obtained, compared with ca. 5–6 GPa for unsalted material. Limited structural studies (birefringence and wide-angle x-ray diffraction) suggest that the enhancement of modulus is due to an increase in the stiffening effect of extended molecules in the noncrystalline regions. Dynamic mechanical measurements show that there is reduced chain mobility in the disordered regions of the polymer, suggesting strong polymer-ion interactions. The salt can be readily removed by washing the fibers in boiling water, with significant reduction in moduli. This militates against commercial application of the salted fibers.     

Influence of Tourmaline on Negative Air Ion Emitting Property of Poly(ethylene terephthalate)

Poly(ethylene terephthalate) (PET) fibers containing 2 wt% tourmaline powder were found to emit an average 5100 particles/cc negative air ions under frictional conditions, much higher than that of pure poly(ethylene terephthalate) fibers which emitted an average 200 particles/cc negative air ions, but the emitted negative air ions were reduced to 4400 particles/cc when poly(ethylene terephthalate) fibers contained 4 wt% tourmaline powder. In order to understand the influence of tourmaline powder on the negative air ion emitting property of the poly(ethylene terephthalate) fibers, scanning electron microscopy (SEM) morphology, energy dispersive X‐rays (EDX) and wide angle X‐ray diffraction (WAXD) analysis of the PET/tourmaline fiber specimens were performed. Possible reasons are proposed to account for the interesting negative air ion emitting property of the PET/tourmaline fiber specimens. Aggregates of tourmaline powder occurred in the PET matrix, which caused a reduction of the breaking tenacity of the PET/tourmaline fibers.     

Reorientation of crystalline and noncrystalline regions in regenerated cellulose fibers and films tested in uniaxial tension

The orientation of molecular chains in regenerated cellulose films and fibers was characterized using in situ wide‐angle X‐ray diffraction and birefringence measurements coupled with tensile tests. Generally, an increase in the degree of preferred orientation in the direction of applied strain was observed during testing. For both types of specimen this relationship was clearly linear, irrespective of whether the volume‐averaged preferred orientation or the orientation in the crystalline and noncrystalline regions was considered. Interestingly, the rate of change in orientation induced by external strain was significantly higher for noncrystalline regions when compared with that of crystalline regions. This difference was more pronounced for cellulose fibers when compared with films. Upon the reversal of straining in cellulose films until zero stress, the degree of orientation diminished in a linear fashion. However, a large part of the orientation, both crystalline and noncrystalline, induced by tensile straining remained permanent and increased further when straining was resumed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 297–304, 2008