Sintering of silica fume in furnace atmospheres with controlled water vapour partial pressure

Sintering process of compacted silica fume samples with respect to various water vapour partial pressures (p _total=101 kPa) within the furnace atmosphere has been characterized by means of dilatometry and bulk density measurements. Dilatometric study shows the strong dependence of sintering process on the water vapour partial pressure. Water vapour intensifies the process and affects relative densities of the final product, as well.The work was supported by Grant No. 930 of the Ministry of Education and Science of the Slovak Republic.     

Calorimetry of portland cement with silica fume and gypsum additions

The use of active mineral additions is an important alternative in concrete design. Such use is not always appropriate, however, because the heat released during hydration reactions may on occasion affect the quality of the resulting concrete and, ultimately, structural durability. The effect of adding up to 20% silica fume on two ordinary Portland cements with very different mineralogical compositions is analyzed in the present paper. Excess gypsum was added in amounts such that its percentage by mass of SO₃ came to 7.0%. The chief techniques used in this study were heat conduction calorimetry and the Frattini test, supplemented with the determination of setting times and X-ray diffraction. The results obtained showed that replacing up to 20% of Portland cement with silica fume affected the rheology of the cement paste, measured in terms of water demand for normal consistency and setting times; the magnitude and direction of these effects depended on the mineralogical composition of the clinker. Hydration reactions were also observed be stimulated by silica fume, both directly and indirectly – the latter as a result of the early and very substantial pozzolanic activity of the addition and the former because of its morphology (tiny spheres) and large BET specific surface. This translated into such a significant rise in the amounts of total heat of hydration released per gram of Portland cement at early ages, that silica fume may be regarded in some cases to cause a synergistic calorific effect with the concomitant risk of hairline cracking. The addition of excess gypsum, in turn, while prompting and attenuation of the calorimetric pattern of the resulting pastes in all cases, caused the Portland cement to generate greater heat of hydration per gram, particularly in the case of Portland cement with a high C₃A content.     

Calorimetric comparison of portland cements containing silica fume and metakaolin

This new study must be regarded to be a direct outcome of two previous studies published by these same authors, which were conducted to respond to interesting questions brought out about the effect of silica fume, SF and metakaolins, M and MQ, on the heat of hydration of portland cements, PC, with very different C₃A and C₃S contents. The answer to these so interesting questions has been the primary objective of the present research. For this purpose, the same PC, PC1 (14% C₃A) and PC2 (≈0% C₃A), metakaolins, silica fume and blended cements were once again used more 60/40 for sulphate attack, and the same analytical techniques (CC, pozzolanicity and XRD analysis) and parameters determined as well. In this new research, the sulphate attack was determined by two accelerated methods: Le Chatelier-Ansttet and ASTM C 452-68. The experimental results of sulphate attack mainly, have demonstrated definitively that the high, rapid and early pozzolanic activity exhibited by SF also is, as in the case of the two metakaolins, more specific than generic, for it indirectly stimulated greater C₃A than C₃S hydration, but only in the first 16 h monitored in this study. Thereafter it is the contrary, i.e., anti- or contra-specific for the same purpose. And the longer the hydration time, the more anti- or contra-specific it became, since, when exposed to sulphate attack, SF blended cements resisted or even prevented the aggressive attack against PC1 which, with a higher C₃A content than PC2, was the more vulnerable of the two. By contrast, metakaolin MQ not only failed to hinder or prevent the attack, but heightened its effects, rendering it more intense, aggressive and rapid, leading to what could be called a rapid gypsum attack.     

Microstructure development in mixes of calcium aluminate cement with silica fume or fly ash

The most widely identified degradation process suffered by calcium aluminate cement (CAC) is the so-called conversion of hexagonal calcium aluminate hydrate to cubic form. This conversion is usually followed by an increase in porosity determined by the different densities of these hydrates and the subsequent loss of strength. Mixes of calcium aluminate cement (CAC) and silica fume (SF) or fly ash (FA) represent an interesting alternative for the stabilization of CAC hydrates, which might be attributed to a microstructure based mainly on aluminosilicates. This paper deals with the microstructure of cement pastes fabricated with mixtures CAC-SF and CAC-FA and its evolution over time. Thermal analysis (DTA/TG), X-ray diffraction (XRD) and mid-infrared spectroscopy (FTIR) have been used to assess the microstructure of these formulations.     

ZrO_2晶相对MoO_x/ZrO_2催化剂结构及其甲醇选择氧化性能的影响

以纯的单斜氧化锆(m-ZrO2)和四方氧化锆(t-ZrO2)为载体,采用浸渍法分别合成了具有不同MoOx表面密度的MoOx/m-ZrO2和MoOx/t-ZrO2催化剂,并结合粉末X射线衍射,Raman光谱和H2程序升温还原等技术表征了不同ZrO2晶相对MoOx分散状态、结构以及甲醇氧化反应性能的影响.在低于锆表面MoOx的单层分散阈值(～5nm-2)时,m-ZrO2比t-ZrO2能够更有效地分散MoOx,形成高分散的孤立或二维结构的MoOx物种,避免了晶相MoO3的出现.当Mo表面密度超过单层分散阈值后,经过600℃焙烧,MoOx与ZrO2载体发生固相反应生成晶相ZrMo2O8,m-ZrO2比t-ZrO2更有利于ZrMo2O8的生成.提高Mo表面密度,催化剂表面的酸性随之增强,说明晶相ZrMo2O8比分散的MoOx物种具有更强的酸性.t-ZrO2与MoOx作用形成的强酸中心更有利于催化甲醇脱水生成二甲醚,但m-ZrO2使得MoOx具有更高的氧化还原能力和催化甲醇选择氧化反应的活性.ZrO2晶相对MoOx/ZrO2催化剂影响的研究结果将有助于研究VOx等其它金属氧化物催化剂以及发展酸性和氧化还原性双功能催化剂体系.     

An innovative approach to utilize waste silica fume from zirconia industry to prepare high performance natural rubber composites for multi-functional applications

Silica fume (SF) is silica-rich amorphous waste by-product obtained during zirconium silicate electrofusion process. The key objective of the study was to determine the efficiency of SF as a reinforcing filler in Natural Rubber (NR) compounds vis a vis the conventional filler, high abrasion furnace (HAF) black. Inter-particle distance and particle size distribution analysis from Transmission Electron Microscopy exhibited homogeneous dispersion of filler in hybrid composite (NR SF20/HAF30) with Bis[3-(triethoxysilyl)propyl] tetrasulfide (TESPT). NR composite with 20 phr SF loading improved modulus by 107%, tensile strength by 12%, and tear strength by 28% over gum NR. Hybrid composite showed 111% increase in modulus than NR SF20 composite. Theoretical modelling of Young's modulus with volume fraction of filler quite fit with Guth-Gold equation. Hybrid composite with TESPT showed 72% reduction in heat build-up compared to NR HAF50 composite. Thermal stability improved by 6 °C and rolling resistance reduced by 64% for hybrid TESPT composite compared to NR HAF50 composite. Constrained region in NR composites obtained from dynamic mechanical analysis showed improved rubber-filler interaction in hybrid TESPT composite. Hence, this work not only provides a new approach to utilize industrial waste but also provides for a high performance NR composite at low cost.     

Direct-on-filter analysis of crystalline silica using photoacoustic Fourier transform-infrared spectroscopy

Photoacoustic Fourier transform-infrared spectroscopy (PA-FT-IR) has been used to perform direct-on-filter (DOF) analysis of crystalline silica using laboratory-generated filter samples. With these samples, the silica particles were embedded in the stable three-dimensional matrix of the filter. In this preliminary study, it was demonstrated that the photoacoustic (PA) signals generated from direct-on-filter measurements were significantly higher than the corresponding signals for equivalent amounts of silica particles placed directly in the photoacoustic detector cup. Studies with Min-U-Sil-5 loaded onto 9 mm filter stubs indicated a limit of detection of less than 10 μg. Additionally, Teflon filters were demonstrated to be more suitable for these measurements than other types. The photoacoustic FT-IR approach seems to be feasible for further development to use with full-sized personal sampling filters.     

Mechanism of structural ordering of monodisperse spherical silica particles in concentrated alcohol suspensions

Structural ordering of monodispersed spherical silica particles (MSSP) occurs in ammonia stabilized concentrated suspensions obtained by tetraethoxysilane (TEOS) hydrolysis in alcohol-aqueous solutions in the ammonia concentration range from 0.0001 to 0.0008 mol/L. MSSP interaction follows the DLFO (Deryagin, Landau, Ferway, and Overbeck) mechanism when electrostatic repulsive forces between the particles predominate, and the structural ordering requires straightened conditions, which are provided by suspension concentrating through MSSP gravitational precipitation.     

Thermooxidative stability of polymethyl methacrylate containing nanoparticles of silica/titania and silica/zirconia

The influence of silica/titania and silica/zirconia nanoparticles on thermooxidative degradation of PMMA was studied by non-isothermal thermogravimetry. Kinetic parameters describing the length of the oxidation induction periods were obtained from the treatment of the dependence of oxidation onset temperature on heating rate. Using these parameters, the protection factors of nanoparticles have been calculated. It was found that SiO₂/TiO₂ nanoparticles increase the thermooxidation stability of PMMA where the stabilizing effect, expressed as the protection factor, depends on temperature only slightly. The stabilizing effect of SiO₂/ZrO₂ is much stronger than that of SiO₂/TiO₂ and decreases with increasing temperature.     

Preparation of boehmite—silica colloids: Rods, spheres, needles and gels

A method is presented for the synthesis of amorphous silica rods with a boehmite core. The addition of boehmite needles to a mixture of tetraethoxysilane (TES), ethanol and aqueous tetramethylammonium hydroxide solution produces gels or aggregates. However, when boehmite needles are previously coated with silica in an aqueous sodium silicate solution, they serve in the TES solution as nuclei for the polymerisation of part of the hydrolysed TES into discrete, amorphous silica rods. The rods tend to stick together probably because of the increase in ionic strength caused by the TES hydrolysis. In the absence of boehmite nuclei, silica only forms discrete, non-aggregated spheres, which demonstrates that the Stöber silica sphere synthesis can be performed with a base other than ammonia.     

Base-catalyzed reactions enhanced by solid acids: Amine-catalyzed nitroaldol (Henry) reactions enhanced by silica gel or mesoporous silica SBA-15

The reactions of various aldehydes with CH₃NO₂ catalyzed by Et₃N, n-C₆H₁₃NH₂, and Me₂N(CH₂)₂NH₂ were accelerated by the addition of silica gel to give aromatic (aliphatic) β-nitroalcohols, aromatic nitroalkenes, and aromatic 1,3-dinitroalkanes, respectively. Mesoporous silica SBA-15 showed higher activity than silica gel for the synthesis of aromatic nitroalkenes by the reactions of the corresponding aldehydes with CH₃NO₂ catalyzed by n-C₆H₁₃NH₂.     

Pore size control and gas permeation kinetics of silica membranes by pyrolysis of phenyl-substituted ethoxysilanes with cross-flow through a porous support wall

A silica membrane was produced by chemical vapor deposition using tetraethoxysilane (TEOS), phenyltriethoxysilane (PTES) or diphenyldiethoxysilane (DPDES) as the Si source. Amorphous silica was deposited in the mesopores of a γ-alumina film coated on a porous -alumina tube, by evacuating the reactant through the porous wall. Hydrogen permeance at a permeation temperature of 600°C was of the order of 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹, and was not greatly dependent on the Si sources. The silica membrane produced using TEOS contained micropores permeable to both helium and hydrogen, but CO₂ and larger molecules were only slightly permeated through those mesopores which were left unplugged. The silica membrane produced from DPDES showed a single-component CO₂ permeance equivalent to that of single-component He, and CO₂/N₂ selectivity was approximately 9 at a permeation temperature of 30°C. When a mixture of CO₂ and N₂ was fed, however, CO₂ permeance decreased to the level of N₂ permeance. The H₂/N₂ selectivity, determined from single-component permeances to H₂ and N₂, was approximately 100, and these permeances remained unchanged when an equimolar mixture of H₂ and N₂ was fed. Thus, the DPDES-derived membrane possessed two types of micropores, abundant pores through which helium and hydrogen permeated and a small number of pores in which molecules of CO₂ and N₂ were permeable but not able to pass one another. Neither meso or macropores remained in the DPDES membrane.     

Preparation of wall-coated open tubular columns after surface roughening by means of amorphous silica

A new method for the preparation of wall-coated glass capillary columns after surface roughening by means of amorphous silica is described. After the glass capillary has been leached, a small quantity of amorphous silica is deposited evenly on the inner surface. This is done by passing a plug of dilute water glass through the capillary, followed by a flow of gaseous hydrochloric acid. The roughened surface is stabilized, deactivated and finally coated. This paper furnishes details of the technique and information about the performance of a number of columns prepared by the method.     

Trace metal impurities in silica as a cause of strongly interacting silanols

Summary The paper describes nuclear activation analysis of several chromatographic grade silicas for the determination of trace metals. The effect of acid washing is described and the effect of trace metals on the acidity of surface silanols is discussed. A correlation has been found between the concentration of metal traces in the layer of silica adjacent to the surface and the concentration of strongly interacting sites.     

Formation of fractal porous silica by hydrolysis of TEOS in a bicontinuous microemulsion

Mesoporous silica particles have been prepared by hydrolysis of TEOS (Si(OC₂H₅)₄) in bicontinuous microemulsions containing polyoxyethylene (POE) dodecylether, isooctane and water. TEOS was dissolved in a continuous water phase and hydrolyzed by the dispersed water at around the phase inversion temperature (60°C). Undulating solid materials with layered mesostructures were produced from middle-phase microemulsions in the three phase region (o/w=0.2–0.7). On the other hand, the solids obtained from the lower aqueous phase in the three phase region were found to have a heterogeneous disordered structure. Measurements of the fractal dimensions were performed in the macropore region using a box-counting method for the outline of the SEM texture. We found that the macropore size distribution in the particles prepared from the middle-phase microemulsion follows the fractal rule with a dimension of 1.7. From the results of nitrogen adsorption/desorption curves on the silica, a steep increase in the adsorption amounts was observed at a relative pressure below 0.2, and adsorption/desorption hysteresis was also observed at a relative pressure between 0.3 and 0.5. These studies suggest that the silica synthesized in the bicontinuous microemulsion mesostructure has a very broad size range from micro to macropores with a fractal distribution.     

The effect of filler surface modification and processing conditions on distribution behaviour of silica nanofillers in polyesters

Dispersion and distribution of nanosized precipitated amorphous silica particles in poly(ethylene terephthalate) PET and poly(butylene terephthalate) PBT matrices have been studied. The effect of silane coupling agent as well as processing conditions has been analysed on the basis of microscopic analysis of sample morphology. N-2-(aminoethyl)-3-aminopropyltrimethoxysilane (A-1120) has been used as a silica surface modifier. The effect of the extrusion process performance with a single and a twin screw extruder has been tested. It has been found that the processing conditions are more important factors determining fine dispersion and homogenous distributions of filler particles in the matrix than the filler surface modification. The results obtained have revealed that single screw extrusion is preferred only for processing the composites comprising the silica modified with aminosilane, while the application of twin screw extrusion leads to homogenous dispersion and fully deagglomeration of filler particles without silane treatment. It has been established that when the concentration of silica filler increased from 3 up to 7% by weight, the secondary process of particle aggregation occurs.     

X-ray, Raman and FTIRS studies of the microstructural evolution of zirconia particles caused by the thermal treatment

Genesis of the structure of zirconia particles prepared by precipitation of amorphous hydrated zirconia by ammonia from the ZrO(NO₃)₂ solution followed by a mild hydrothermal treatment (HTT) of precipitate, washing and calcination under air up to 1000 °C has been studied by X-ray diffraction (XRD), Raman and FTIRS. As revealed by FTIRS of lattice modes, the local structure of amorphous zirconia subjected to HTT is close to that in m-ZrO₂. This helps to obtain nearly single-phase monoclinic nanozirconia (particle size 5-15 nm) already after a mild calcination at 500 °C. Stability of this phase with nanoparticles sizes below the critical value determined by thermodynamic constraints is due to its excessive hydroxylation demonstrated by FTIRS. Dehydroxilation and sintering of these nanoparticles at higher (600-650 °C) temperatures of calcination leads to reappearance of the (111) “cubic” reflection in XRD patterns. Modeling of XRD patterns revealed that this phenomenon could be explained by polysynthetic (001) twinning earlier observed by HRTEM.     

An NMR study of the species produced by the reactions of dialkyl magnesium and HCl with calcined silica and the polymerisation performance of Ziegler-Natta catalysts produced from this support material

The effect of calcinations on the silica surface groups and thereby on the activity of Ziegler-Natta catalysts in ethylene homopolymerisation has been studied. Silica was calcined at different temperatures and treated with MgR₂ and HCl. Silica surface groups were identified by using ¹H MAS NMR and ¹³C and ²⁹Si CP MAS NMR techniques. Magnesium, titanium and chlorine were measured by elemental analysis. Ziegler-Natta catalysts were prepared from these supports and subsequently used in ethylene homopolymerisation. Maximum activity was obtained with the catalyst based on 590 °C calcined silica. The results indicate that MgR₂ reacts with siloxane-groups (Si-O-Si) in the 300 °C calcined silica, leaving the hydrogen-bonded hydroxyl-groups unreacted. Low activity Si-O-Ti(Cl)₂-O-Si species are formed after reacting with TiCl₄. The higher activity in the catalyst based on 590 °C calcined silica can be explained by the formation of -Si(R)-O-Si-O-TiCl₃ groups, originating from the siloxane bridges which cannot form in 300 °C calcined silica. Other explanations for the higher activity are a higher Mg/Ti ratio or small amounts of crystal water formed in the 590 °C calcined silica.