Water vapour barrier performance of corn-zein coated polypropylene (PP) packaging films

The novel film structure of corn-zein coated on polypropylene (PP) synthetic film for packaging industry was developed to examine the feasibility of resulting coated films as an alternative water barrier performance for food packaging. The effects of coating formulation (solvent, corn-zein, plasticizer concentration and plasticizer type) on final properties of films were observed. Corn-zein is the most important protein of corn and has good film forming property. Composites structures of PP films coated with corn-zein were obtained through a simple solvent casting method. Polyethylene glycol (PEG) and glycerol (GLY) were used as plasticizer to increase film flexibility. Statistical analysis based on full factorial design was performed to observe coating formulation effects. The high water vapour barriers were obtained for films coated with coating formulation consisting of higher amounts of corn-zein plasticized by GLY. The lower glass transition temperatures (T _g) of films were obtained by plasticization of films and T _g decreased by increasing plasticizer content. The statistical analysis defined the key parameters of coating formulation that had major effects on the final properties of coated PP films as corn-zein, plasticizer concentration and plasticizer type. In conclusion, corn-zein coatings could have potential as an alternative to conventional synthetic polymers used in composite multilayer structures for food packaging applications.     

Evaluation of methoxy polyethylene glycol‐polylactide diblock copolymers as additive in hypromellose film coating

This paper deals with a new application of diblock methoxy polyethylene glycol‐polylactide block copolymers, a class of synthetic biomaterials largely studied in the pharmaceutical and biomedical fields owing to their favorable properties such as biocompatibility, biodegradability, low immunogenicity, and good mechanical properties. In this work, these materials were evaluated as additives for gastro‐soluble pharmaceutical coating aimed to reduce film stiffness and water permeability. Two copolymers with different polylactide chain lengths were synthesized and characterized in term of molecular weight and solid‐state properties. A series of free films with different hypromellose/copolymers ratio were prepared and characterized in terms of appearance, components miscibility, plasticity, and water vapor permeability. The obtained results demonstrate that copolymers effectively influence hypromellose film properties according to their concentration and molecular weight. Specifically, the addition of the copolymer with a molecular weight of 6.5 kDa in a ratio hypromellose:polymer 5:1, allowed to obtain films with good appearance, improved plasticization, and water permeability properties. For higher molecular weight, copolymer or different ratios was not possible to observe the improvement of all the properties at the same time. The results also make possible to define the critical features to improve in order to use block copolymers as additive in hypromellose film coating. The availability of new water‐soluble additives able to work as plasticizer and moisture sealer in polymeric films represents an important progress not only in the field of pharmaceutical coating but also in that of food coatings, as for example in the formulation of edible films. Copyright © 2013 John Wiley & Sons, Ltd.     

Formability and properties of self-standing clay film by montmorillonite with different interlayer cations

Influences of exchangeable interlayer cations were investigated on self-standing film formability, film morphology, and properties of the clay films such as flexibility and gas barrier property. Ion-exchanged montmorillonite samples were prepared by a cation exchange from naturally bearing cation, mostly Na⁺, to Li⁺, Mg²⁺, Ca²⁺, Al³⁺, and Fe^{2+, 3+}. Self-standing films were prepared from aqueous colloidal dispersions of these montmorillonite samples with no additives. The montmorillonite samples with monovalent or divalent cation formed flat self-standing films while the Al-montmorillonite sample produced a distorted film. The Fe-montmorillonite sample formed many separated reddish-brown rod-shaped pieces. Clay film microstructures were different with interlayer cations. The films with monovalent interlayer cations were constructed by the stacking of units with delicately waved thin clay sheets in the whole film, but other films show different morphologies between the upper side and lower side; the upper side is laminated with thin sheets; the lower side is laminated with large thick sheets.The self-standing films’ flexibility and gas barrier property differed according to the interlayer cations. These properties were good in cases of samples with monovalent cations. The innumerable short wave and sheet thinness are considered to foster good flexibility and gas barrier properties. The differences in film formability and properties of the films are attributable to different swellability among samples with different interlayer cations. The montmorillonite samples with monovalent cations swell sufficiently by water, but those with polyvalent cations swell poorly. In the latter case, clay crystals aggregate in water, then the aggregate grows into large particles, creating a film with large particles.     

T型及KA分子筛膜的制备、修复及其天然气脱水蒸气性能研究

天然气在长距离输送之前必须进行脱水蒸气,膜分离法是天然气脱水蒸气的有效方法,其中膜材料是关键,而分子筛膜因具有均一的孔径、规则的孔道、良好的稳定性而备受关注。本研究选择孔径为3-5 μm,直径为2 cm的圆片状多孔氧化铝陶瓷作为成膜基底,通过在基底上预涂晶种后原位生长得到了T型和NaA分子筛膜,NaA分子筛膜进一步经过金属离子交换获得了KA分子筛膜,最后将两种分子筛膜应用于水蒸气含量为3.5%的甲烷气体(作为模型天然气)进行天然气脱水蒸气实验。研究结果表明,T型及KA分子筛膜对模型天然气脱水蒸气的H₂O/CH₄选择性分别为2.80和3.16。进而采用表面涂层法对分子筛膜中的缺陷进行了修复,从而有效提高了其模型天然气脱水蒸气性能,修复后的T型及KA分子筛膜的H₂O/CH₄选择性分别达到了10.52和17.71,水蒸气的渗透系数分别为104397 Barrer和28200 Barrer,甲烷损失率分别仅为2%和1%,修复后的两种分子筛膜皆具有良好的稳定性。     

Ellipsometric characterization of inhomogeneous non‐stoichiometric silicon nitride films

Variable‐angle spectroscopic ellipsometry is employed for the optical characterization of non‐stoichiometric silicon nitride thin films exhibiting inhomogeneity formed by refractive index and extinction index changes through the film thickness. For all the film samples, the best fit of the experimental data is achieved if, in addition to the inhomogeneity, an overlayer or roughness of the upper boundary is included. However, distinguishing of these two defects is found not to be possible. The influence of working gas ratio, deposition temperature and on/off time on the film properties is studied. The refractive index and extinction coefficient is found to increase with increasing working gas ratio and less significantly with decreasing deposition temperature. It is also found that the inhomogeneity increases with decreasing deposition temperature, and the deposition rate of the films decreases with increasing working gas ratio. The influence of the on/off time on the film properties is practically unimportant. Copyright © 2013 John Wiley & Sons, Ltd.     

Switchable gas permeability of a polypropylene-liquid crystalline composite film

The development of functionalized polyolefins for use as stimuli-responsive commodity polymers has recently received much attention. In this work, a microporous polypropylene (PP) scaffold is used to align and fortify a smectic liquid crystalline network (LCN) which can switch its gas permeability upon pH changes. The LCN is a photopolymerized liquid crystalline mixture of a dimerized benzoic acid derivative monoacrylate and a diacrylate crosslinker. In the hydrogen-bonded state, the composite membrane shows a high-molecular order and a low permeability for He, N₂, and CO₂ gases. By pH switching from the hydrogen-bonded state to the salt form, the molecular order is reduced, and the gas permeability is increased by one order of magnitude. This increase is mainly attributed to a loss in order of the system, increasing the free volume, resulting in an increased diffusibility. By exposing the composite film to basic or acidic environments, reversible switching between low and high gas permeability states is observed, respectively. The physical constraints imposed by the PP scaffold strengthens the membrane while the reversible switching inside the liquid crystalline polymer is maintained. This switching of gas permeation properties is not possible with the fragile freestanding LCN films alone.     

Permeability of Newtonian black foam films to gas

The gas permeability of Newtonian black foam films, formed on the top of a small bubble at the solution surface, was studied experimentally. The aqueous solutions contained sodium dodecylsulphate with concentrations in the range 1.5×10^–4 to 3×10^–3 mol/dm³ and sodium chloride (constant concentration of 0.5 mol/dm³). A dependence of the gas permeability coefficient on the surfactant concentration was obtained. The experimental results are discussed on the basis of a theory assuming the presence of clusters of molecule vacancies (holes) in the bilayer foam film, their number and size depending on the surfactant concentration. The experimental results are in agreement with this film structure and confirm the existence of flow through both the hole-free bilayer film and the holes. It was found that the holes of three molecule vacancies make the main contribution to gas permeability at low surfactant concentration. The diffusion coefficients through the hole-free film and through the three-vacancy holes are calculated.Dedicated to Professor Dr. Armin Weiss on the occassion of his 60th birthday.     

新型含钴硅橡胶离聚体膜的富氧性能

硅橡胶 ( PDMS)是最早使用的气体分离膜材料 ,其氧透过系数较高 ( PO2 =6 0 0 Barrer) ,但氧氮分离系数低 ( αO2 /N2 =2 .0 ) ,成膜性及膜强度差 ,因而限制了其应用 .PDMS改性一直是气体分离膜研究的重要课题[1] ,提高氧氮分离性 ,改善成膜性 ,而不影响其透气性 ,成为人们追求     

The effect of composition and draw-down ratio on morphology and oxygen permeability of polypropylene nanocomposite blown films

Polypropylene nanocomposite blown films containing organoclay were prepared by melt extrusion followed by film blowing. The effect of quantity of organically modified montmorillonite, and the compatibilizer (polypropylene-g-maleic anhydride, PP-g-MA), also the draw-down ratio on the morphology and oxygen permeability of nanocomposite films were investigated. Various characterization instruments were employed to identify the morphology, crystallinity, and dynamic mechanical properties of nanocomposite films. The oxygen permeability coefficient was evaluated based on ASTM D1434.X-Ray diffractometry pattern for the most impermeable sample shows that the morphology of nanocomposite film is a coexistence of intercalated tactoids and exfoliated layers which is confirmed by transmission electron microscope micrographs. The results show that the oxygen permeability coefficient is influenced by the quantity of organoclay and compatibilizer, also the morphology and orientation of layered silicate.     

Oxygen and oil barrier properties of microfibrillated cellulose films and coatings

The preparation of carboxymethylated microfibrillated cellulose (MFC) films by dispersion-casting from aqueous dispersions and by surface coating on base papers is described. The oxygen permeability of MFC films were studied at different relative humidity (RH). At low RH (0%), the MFC films showed very low oxygen permeability as compared with films prepared from plasticized starch, whey protein and arabinoxylan and values in the same range as that of conventional synthetic films, e.g., ethylene vinyl alcohol. At higher RH’s, the oxygen permeability increased exponentially, presumably due to the plasticizing and swelling of the carboxymethylated nanofibers by water molecules. The effect of moisture on the barrier and mechanical properties of the films was further studied using water vapor sorption isotherms and by humidity scans in dynamic mechanical analysis. The influences of the degree of nanofibrillation/dispersion on the microstructure and optical properties of the films were evaluated by field-emission scanning electron microscopy (FE-SEM) and light transmittance measurements, respectively. FE-SEM micrographs showed that the MFC films consisted of randomly assembled nanofibers with a thickness of 5–10 nm, although some larger aggregates were also formed. The use of MFC as surface coating on various base papers considerably reduced the air permeability. Environmental scanning electron microscopy (E-SEM) micrographs indicated that the MFC layer reduced sheet porosity, i.e., the dense structure formed by the nanofibers resulted in superior oil barrier properties.     

Biodegradable poly(propylene carbonate)/layered double hydroxide composite films with enhanced gas barrier and mechanical properties

Relatively well crystallized and high aspect ratio Mg-Al layered double hydroxides(LDHs) were prepared by coprecipitation process in aqueous solution and further rehydrated to an organic modified LDH(OLDH) in the presence of surfactant. The intercalated structure and high aspect ratio of OLDH were verified by X-ray diffraction(XRD) and scanning electron microscopy(SEM). A series of poly(propylene carbonate)(PPC)/OLDH composite films with different contents of OLDH were prepared via a melt-blending method. Their cross section morphologies, gas barrier properties and tensile strength were investigated as a function of OLDH contents. SEM results show that OLDH platelets are well dispersed within the composites and oriented parallel to the composite sheet plane. The gas barrier properties and tensile strength are obviously enhanced upon the incorporation of OLDH. Particularly, PPC/2%OLDH film exhibits the best barrier properties among all the composite films. Compared with pure PPC, the oxygen permeability coefficient(OP) and water vapor permeability coefficient(WVP) is reduced by 54% and 17% respectively with 2% OLDH addition. Furthermore, the tensile strength of PPC/2%OLDH is 83% higher than that of pure PPC with only small lose of elongation at break. Therefore, PPC/OLDH composite films show great potential application in packaging materials due to its biodegradable properties, superior oxygen and moisture barrier characteristics.     

Gas transport in surface grafted polypropylene films with poly(acrylic acid) chains

This work describes the grafting reaction of poly(acrylic acid) (PA) onto the surface of polypropylene (PP) films carried out with ultraviolet radiation, using benzophenone as photoinitiator and water as solvent. By increasing the reaction time, graft percentages of 3.5, 6.5, 12.9, 19.8, 29.4, and 36.0% were obtained. Micrographs of the modified films show that grafting exclusively occurs on the PP films surface. The values of the permeability coefficient of oxygen, nitrogen, carbon dioxide, carbon monoxide, argon, methane, ethane, ethylene, and propane across the grafted films undergo a sharp drop. The interpretation of the permeation results suggest that radicals created in the tertiary carbons of the grafted chains by effect of UV light or by chain transfer reactions may highly crosslink the PA grafted layer. A rigid layer involving both strong hydrogen bonding and chains crosslinking is formed at grafting percentages of 3.5% that strongly hinders gas permeation across that layer. Destruction of hydrogen bonding by partially replacing protons of acrylic acid residues by sodium/silver cations increases the permeability of the surface grafted films. Finally, the films permselectivity is hardly affected by the grafted layer. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2421–2431, 2007     

Synthesis, characterization, and gas permeation properties of 6FDA-2,6-DAT/mPDA copolyimides

The goal of this work is to explore new polyimide materials that exhibit both high permeability and high selectivity for specific gases. Copolyimides offer the possibility of preparing membranes with gas permeabilities and selectivities not obtainable with homopolyimides. A series of novel fluorinated copolyimides were synthesized with various diamine compositions by chemical imidization in a two-pot procedure. Polyamic acids were prepared by stoichiometric addition of solid dianhydride in portions to the diamine(s). The gas permeation behavior of 2,2′-bis(3,4′-dicarboxyphenyl) hexafluoropropane dianhydride(6FDA)-2,6-diamine toluene (2,6-DAT)/1,3-phenylenediamine (mPDA) polyimides was investigated. The physical properties of the copolyimides were characterized by IR, DSC and TGA. The glass transition temperature increased with increase in 2,6-DAT content. All the copolyimides were soluble in most of the common solvents. The gas permeability coefficients decreased with increasing mPDA content. However, the permselectivity of gas pairs such as H₂/N₂, O₂/N₂, and CO₂/CH₄ was enhanced with the incorporation of mPDA moiety. The permeability coefficients of H₂, O₂, N₂, CO₂ and CH₄ were found to decrease with the increasing order of kinetic diameters of the penetrant gases. 6FDA-2,6-DAT/mPDA (3:1) copolyimide and 6FDA-2,6-DAT polyimide had high separation properties for H₂/N₂, O₂/N₂, CO₂/CH₄. Their H₂, O₂ and CO₂ permeability coefficients were 64.99 Barrer, 5.22 Barrer, 23.87 Barrer and 81.96 Barrer, 8.83 Barrer, 39.59 Barrer, respectively, at 35°C and 0.2 MPa (1 Barrer = 10⁻¹⁰ cm³ (STP)·cm·cm⁻²·s⁻¹·cmHg⁻¹) and their ideal permselectivities of H₂/N₂, O₂/N₂ and CO₂/CH₄ were 69.61, 6.09, 63.92 and 53.45, 5.76, 57.41, respectively. Moreover, all of the copolyimides studied in this work exhibited similar performance, lying on or above the existing upper bound trade-off lines between permselectivity and permeability. They may be utilized for commercial gas separation membrane materials. __________ Translated from Acta Polymerica Sinica, 2008, 8 (in Chinese)     

Properties of nitrocellulose‐coated and polyethylene‐laminated chitosan and whey films

Chitosan (chitosan acetic acid salt) and whey (65% protein) films were coated with a nitrocellulose lacquer or laminated with polyethylene to enhance their water resistance and gas barrier properties in humid environments. The barrier properties were measured by the Cobb₆₀ test and water‐vapor (100% relative humidity) transmission and oxygen (90% relative humidity) permeability tests. Mechanical properties were obtained with tensile tests. Packaging properties were studied with crease and folding tests. The Cobb₆₀ test revealed that the coated films were resistant to liquid water, at least for a short exposure time, if the coating thickness was at least 10–17 μm. Water‐vapor transmission rates comparable to those of polyethylene‐laminated films were obtained for coated chitosan at a coating thickness of 5–7 μm. The coated films possessed low oxygen permeability despite the high humidity. Coated films dried for 3 weeks showed oxygen permeabilities at 90% relative humidity that were similar to values for dry ethylene‐co‐vinyl alcohol at 0% relative humidity. The lacquer partly penetrated the whey films, and this led to excellent adhesion but poor lacquer toughness. The lacquer coating on chitosan was tougher, and it was possible to fold these films 90° without the coating fracturing if the coating thickness was small. The coated whey films were readily creasable. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 985–992, 2001     

THE INFLUENCE OF COLLOIDAL STABILITY ON CRITICAL PIGMENT VOLUME CONCENTRATION (CPVC)

The level of colloidal stability of a latex coating formulation is governed by the hydrodynamic size of the pigment particle and its aggregates, along with the electrolyte concentration of the coating formulation. Model latex coating films were developed to investigate the effects of pigment aggregate size and the electrolyte concentration in the latex coating formulation on the critical pigment volume concentration (CPVC), as determined by mechanical optical and permeability properties.

The poly(styrene) pigment and poly(styrene-butadiene) (60:40) binder particles were characterized for their relative sizes, the surfactant surface coverage and the critical coagulation concentration, in dilute (1.8% solids) and concentrated (42% solids) dispersions, for sodium chloride and calcium chloride. The hydrodynamic diameter of the strong pigment aggregates formed as a function of aging time, after adjusting the electrolyte concentration of the pigment dispersion to the c.c.c. level were characterized by capillary chromatography technique.

The Increasing size of the pigment aggregates and the increasing electrolyte concentration of the latex coating formulation were shown to sharply decrease the CPVC values determined by mechanical and optical properties such as tensile strength and contrast ratio of the coating. Their influence on the permeability property of the films such as porosity was limited by the availability of the binder to form smooth surface below 35-40% PVC.

The morphological studies of the coating films showed that aggregates cause an increase in the degree of non-uniform distribution of the binder and pigment in the latex coating film     

Foam films stabilized with dodecyl maltoside. 2. Film stability and gas permeability

The gas permeability and stability of foam films stabilized by n-dodecyl-beta-D-maltoside (beta-C(12)G(2)) were determined. The permeability coefficient (K, cm/s) and the mean film lifetime were measured as a function of the surfactant concentration. The films are less permeable than those stabilized by other surfactants at comparable conditions. The permeability coefficient decreases with increasing surfactant concentration. It does not show a remarkable dependence on the salt concentration. Stable Newton black foam films (NBFs) are formed above a surfactant concentration of 3.9 x 10(-)(6) M beta-C(12)G(2) in the presence of 0.2 M NaCl. The theory of nucleation hole formation in NBFs was applied to describe the observed dependencies of the permeability and film stability on the surfactant concentration. The theory gave satisfactory relation to the experiment.     

Oxygen and water-vapor diffusion through biaxially oriented poly(ethylene terephthalate)

The gas barrier properties of a wide range of biaxially oriented polyethylene terephthalate films have been investigated. The permeability and diffusion coefficients for oxygen and water vapor transmissions were determined for films prepared by both simultaneous and sequential biaxial stretching. The effect of annealing was also studied and a comparison made with previous results for uniaxially oriented films. It was found that the permeability correlated well with the density of the sample, but that the dependence on the gauche/trans conformer ratio shown for uniaxial material was not so clear. A good empirical correlation was also obtained between permeability and a proposed measure of molecular orientation obtained from refractive index measurements. A more detailed interpretation, based on infrared measurements of orientation, showed that there is a systematic reduction in permeability as the planes of the terephthalate residues become parallel to the film surface.     

Ocimum basilicum seed mucilage reinforced with montmorillonite for preparation of bionanocomposite film for food packaging applications

Use of nanocomposites is a well-established approach in enhancing the mechanical and barrier properties of bionanocomposite film for food packaging applications. The seed mucilage of Ocimum basilicum was employed for the preparation of bionanocomposite films with montmorillonite (MMT) as nanofiller. The films were prepared by solvent-casting method at varied solution pH (1, 3, 5 and 9) and MMT loading (1%, 3%, 5%, 10%, 15% and 20%). The films were characterized for physical, mechanical and barrier properties in addition to microstructure and X-ray diffraction pattern. XRD analysis revealed the exfoliated dispersion of MMT at pH 9, confirming its effective interaction with the bionanocomposite film. Maximum film tensile strength was achieved at a lower MMT load of 5%. Water vapour permeability reduced with increase in MMT loading up to 5%, followed by an increase at higher MMT loadings. Film formed at pH 9 showed tensile strength of 17.3 ± 0.33 MPa and reduced water vapour permeability (WVP) of 0.21 g mm.m⁻².hr⁻¹.kPa⁻¹.     

Gas permeation parameters and other physicochemical properties of a polymer of intrinsic microporosity: Polybenzodioxane PIM-1

A detailed study of gas permeation, thermodynamic properties and free volume was performed for a novel polymer of intrinsic microporosity (PIM-1). Gas permeability was measured using both gas chromatographic and barometric methods. Sorption of vapors was studied by means of inverse gas chromatography (IGC). In addition, positron annihilation lifetime spectroscopy (PALS) was employed for investigation of free volume in this polymer. An unusual property of PIM-1 is a very strong sensitivity of gas permeability and free volume to the film casting protocol. Contact with water in the process of film preparation resulted in relatively low gas permeability (P(O₂) = 120 Barrer), while soaking with methanol led to a strong increase in gas permeability (P(O₂) = 1600 Barrer) with virtually no evidence of fast aging (decrease in permeability) that is typical for highly permeable polymers. For various gas pairs (O₂/N₂, CO₂/CH₄, CO₂/N₂) the data points on the Robeson diagrams are located above the upper bound lines. Hence, a very attractive combination of permeability and selectivity is observed. IGC indicated that this polymer is distinguished by the largest solubility coefficients among all the polymers so far studied. Free volume of PIM-1 includes relatively large microcavities (R = 5 Å), and the results of the PALS and IGC methods are in reasonable agreement.     

Addition of polysaccharides influences colloidal interactions during latex film formation along with film morphology and permeability

In this paper, the effect of two polysaccharides (chitosan and dextran) on latex film morphology and porosity is investigated with atomic force microscopy, and the water permeability of the films is examined as well. Furthermore, latex films formed with mixtures of dextran and poly(ethylene glycol), PEG, are investigated. The results show that latex films without added polymers have the most homogeneous and dense morphology. In films containing dextran the highest degree of flocculation is observed, while these films do not show the highest water permeability. The highest permeability is observed in films containing chitosan and film porosity and permeability correlate positively to increasing chitosan concentration. The permeability of the latex films containing dextran and PEG accelerates with time. Since addition of these polymers to latex suspensions give rise to different morphologies and film permeabilities, this approach has promising abilities for control of film properties and, thus, has potential within controlled drug release.