Inkjet printing of Ce<Subscript>0.8</Subscript>Gd<Subscript>0.2</Subscript>O<Subscript>2</Subscript> thin films on Ni-5%W flexible substrates

The successful inkjet printing of a cerium gadolinium oxide (Ce_0.8Gd_0.2O₂) precursor solution on highly textured Ni-5%W is reported. A stable ink was synthesised from metal acetates and propionic acid with rheological properties suitable for inkjet printing and also the development of solid–liquid interface comparable with thin film formation by dip coating. Two different drop-on-demand print heads were used for deposition: a 16-nozzle piezoelectric cartridge and a single electromagnetic nozzle. Two different rastering patterns with different droplet sizes and spacing were compared. Thermogravimetry and X-ray diffractometry were used to study the thermal decomposition of the metal oxide precursors and to determine the shortest possible heat treatment of the deposited layers, potentially suitable for continuous large scale production. The results from X-ray diffraction show that the single phase Ce_0.8Gd_0.2O₂ was obtained in all cases, but only piezoelectric inkjet printing with optimised drop overlapping produces a highly textured buffer layer. Optical micrographs and atomic force microscopy also indicate the good quality of deposited films after heat treatment.     

Acetic Acid Based Sol-Gel PLZT Thin Films: Processing and Characterization

PLZT 4/65/35 thin films were prepared by the acetic acid based sol-gel route. The choice of lanthanum precursor, i.e., acetate or nitrate, influences the functional group content of formamide modified sols and the microstructure of the thin films. The lanthanum nitrate based PLZT thin film deposited on Si/SiO2/TiO2 /Pt/TiO2 substrate has a columnar perovskite grain structure, while the lanthanum acetate based one is characterized by a lead-silicon containing reaction layer beneath the platinum electrode. Although lead is depleted from the PLZT thin film the perovskite structure is retained by the use of the top layer with a large excess of PbO.     

Thermal Decomposition and Crystallization of Aqueous Sol-Gel Derived Zirconium Acetate Gels: Effects of the Precursor Solution pH

Crystalline zirconia has previously been formed by desiccation and pyrolysis of a pH 3.4 zirconium acetate precursor solution. In this study, amorphous gels were formed by desiccation of zirconium acetate precursor solutions at pH 0.9 to 3.4 obtained by adding hydrochloric acid and at pH 8.0 by adding ammonium hydroxide to the available pH 3.4 precursor solution. The concentrations of the uncomplexed zirconium ion and the 1 : 1 and 1 : 2 zirconium acetate complexes varied with pH. Decomposition of the amorphous gel and its structure evolution to form crystalline zirconia by pyrolysis were studied. Several decomposition and structure transition temperatures occurring in the pyrolysis and the polymorph distribution in the pyrolysis products were dependent on the pH of the precursor solution. These variations of structure evolution with pH were also related to the relative concentrations of specific zirconium complexes in the precursor solutions. Removal of carbon by pyrolysis was improved by adding hydrochloric acid or ammonium hydroxide to the pH 3.4 precursor solution.     

Preparation and Characterization of Modified-ZrO2 Catalysts for the Reaction of Co Hydrogenation

ZrO2 in different structures and CexZr4-xO8 solid solutions have been prepared by a sol-gel related method with propionic acid as the solvent.The results of their characterization and CO hydrogenation performance eveluation show that ｔ-ZrO2 has better catalytic performance for CO hydrogenation to hydrocarbon than ｍ-ZrO2.Cerium(Ⅲ）acetate and zirconium (Ⅵ）acetylacetonate have been chosen as the most suitable starting materials for CexZr4-xO8 solid solution preparation.Ce-Zr reducibility properties are increased by the incorporation of zirconium oxide in the ceria structure.Ce2Zr2O8 exhibits a higher activity,lower methane selectivity and higher iso-C4 selectivity than tetragonal ZrO2.This implies that the formation mechanism of C4 hydrocarbons,especially that for the iso-C4 fraction is different over Ce2Zr2O8 and t-ZrO2.     

Patterning catalyst via inkjet printing to grow single-walled carbon nanotubes

We demonstrated a method to pattern catalyst via inkjet printing to grow SWNTs, using metal salt solutions as the inks and an ordinary office-use printer. We printed water solutions of cobalt acetate on hydrophilic Si substrates and grew high quality SWNT films.     

Chemical Behaviour of Zirconium Oxychloride Octahydrate and Acetic Acid in Precursor Solution for Zirconia Film Formation on Glass

Precursor solutions for zirconia films on soda lime silica glass substrate were prepared from zirconium oxychloride octahydrate (ZOO) and acetic acid (HOAC) maintaining the mol ratios, [HOAC]/[ZOO] = 2, 4, 6, 8 and 10. A characteristic UV absorption band at ～280 nm in the ～120 h aged precursor solutions was identified for acetate group of the zirconium acetato complexed species. The presence of acetate ligand coordinated with either ZrOOH+ or [Zr4(OH)8]8+ or with both was predicted by the studies of UV spectra of aged solutions and FTIR spectra of unbaked films on silicon wafer. Dipping technique was followed for film formation. Thicknesses and refractive indices of the baked (450° ± 5°C) films were in the ranges 1818 ± 20 Å and 1.702–1.762 respectively. The positive SIMS experiment on two typical films baked at 450° ± 5°C derived from the precursors with [HOAC]/[ZOO] = 2 and 6, detected the ionic species, Zr+, ZrO+, ZrO2+, Na+, Ca+, Fe+, H+ while the negative SIMS detected O- and Cl-. The relative contents of the ionic species with respect to Zr+ were dependent on the acid content of the precursors. Reflection (%) of the baked films in the UV region was also dependent on the acid content of the precursors. Electron diffraction pattern of the typical baked film derived from the precursor with [HOAC]/[ZOO] = 2 exhibited meta-stable cubic phase of zirconia and the grains were found to be elongated (aspect ratio, 2.00–2.33).     

Synthesis, crystal structure and thermal decomposition study of a new barium acetato-propionate complex

The present study reports on a novel barium acetato-propionate complex, obtained by the reaction of barium acetate with propionic acid, used as an oxide precursor with applications in superconducting thin films deposition. The molecular structure has been determined by X-ray diffraction on single crystals and demonstrated to be [Ba₇(CH₃CH₂COO)₁₀(CH₃COO)₄·5H₂O]. The barium acetato-propionate is a three-dimensional channel-type polymer. The thermal decomposition of the barium precursor has been studied by simultaneous differential thermal analysis-thermogravimetry-mass spectrometry (DTA-TG-MS) in air at a heating rate of 10 °C/min. Based on these analyses, infrared spectroscopy was further used to characterize the precursor solution by the step-wise addition of the reagents. The X-ray diffraction on the precursor powder at different temperatures was performed.     

Thermal-Decomposition Chemistry of Modified Lead-Titanate Aquo-Diol Gels Used for the Preparation of Thin Films

Lead-titanate gels and thin films modified with calcium, lanthanum or samarium have been prepared by chemical solution deposition (CSD) methods. Lead acetate, titanium di-isopropoxide bis-acetylacetonate and 1,3-propanediol were used for the synthesis of Pb-Ti-sols. Calcium, lanthanum or samarium were added to these sols as acetates or nitrates dissolved in water. The solutions were dried to obtain the gels or spin-coated onto platinised silicon substrates to obtain the films. Thermal decomposition of the gels was followed by means of simultaneous thermogravimetric and differential-thermal analysis (TGA/DTA) coupled with evolved gas analysis (EGA). Infrared (IR) analysis of the gels helped to identify the compounds formed during the thermal decomposition. Crystal structure and microstructure of the films were observed by grazing incidence X-ray diffraction (GIXRD) and scanning electron microscopy (SEM). These analyses indicated that the structure and microstructure of the modified-lead-titanate thin films are related to the thermal decompositions of the corresponding gels. It was inferred from these studies that the decomposition sequence is linked to the type of modifier, Ca, La or Sm, and to the precursor salt (acetate or nitrate) used for the incorporation of the modifier into the Pb-Ti-sol.     

Synthesis and Characterization of Lead Sulfide Nanoparticles in Zirconia-Silica-Urethane Thin Films Prepared by the Sol-Gel Process

PbS nanocrystals (NCs) ranging between 4–8 nm were incorporated into Zirconium-Silica-Urethane (ZSUR) matrix obtained by the sol-gel method. The sizes of the particles were controlled by temperature treatment and by concentration of PbS in ZSUR matrix. The sizes of PbS NCs were determined by TEM measurements. The quantum size effect could also be extracted from optical absorption and photoluminescence spectra. The new matrix allows incorporation of up to 40% PbS forming a characteristic structure of dendrite by reacting lead acetate with ammonium thiocyanate in sol-gel matrix. The sol precursors of the matrix for Zirconium-Silica-Urethane contained zirconium oxide (ZrO₂) matrix solution, tetramethoxysilane (TMOS), 3-glycid oxypropyl trimethoxysilane (GLYMO) and polyethylene urethane silane (PEUS) synthesized separately. The ZrO₂ matrix solution was obtained from zirconium n-tetrapropoxide in propanol and acetic acid was used as a chelating agent to stabilize the zirconium oxide precursor.     

An acetic acid/water based sol-gel PZT process I: Modification of Zr and Ti alkoxides with acetic acid

The chemical reactions underlying the formation of a water based alkoxide sol gel solution for lead zirconate titanate thin films have been evaluated using infra-red spectroscopy and viscosity measurements. Titanium isopropoxide and zirconium propoxide are modified by acetic acid in order to use water as a solvent. Substitution reactions initially take place with the formation of titanium or zirconium alkoxide acetate and alcohol. The titanium or zirconium alkoxide acetate gradually associate through the formation of M-O-M linkages to increase the viscosity of the solution.     

Fabrication of nanoparticulate porous LaOF films through film growth and thermal decomposition of ion-modified lanthanum diacetate hydroxide

This paper first reports fabrication of macro/nanotextured rare-earth oxyfluoride films. Usage of ion-modified lanthanum diacetate hydroxide (LDAH) as self-templates was successful in producing nanoparticulate lanthanum oxyfluoride (LaOF) films. LDAH template films were deposited on glass substrates through a chemical bath deposition in solutions composed of lanthanum acetate sesquihydrate, methanol, trifluoroacetic acid, and aqueous ammonia. The LDAH films had a unique, nestlike morphology owing to a two-dimensional hexagonal crystal growth. Modification of LDAH with trifluoroacetate ions led to formation of LaOF after pyrolyzing the template films at temperatures of 400-600 degrees C in air. The resultant LaOF films had a nanoparticulate porous microstructure, maintaining the morphology of the original LDAH template films. It was also successful to incorporate Eu3+ ions into LaOF through deposition of the LDAH film in a solution containing europium acetate tetrahydrate. The characteristic photoluminescence from Eu(3+) was observed with an ultraviolet-light excitation at 273 nm, indicating that Eu3+ was homogeneously distributed in LaOF host crystals. Thus the ion-modification of LDAH was also demonstrated to be a useful method for preparing nanostructured rare-earth oxyfluoride materials havingvarious cationic compositions.     

Thermal Decomposition and Crystallization of Aqueous Sol-Gel Derived Zirconium Acetate Gels: Effects of the Additive Anions

Zirconia powders were prepared by forming gels by desiccation of aqueous precursor solutions of zirconium acetate containing nitric or sulfuric acid at pH 2.4 and 1.4 and pyrolyzing the gels to temperatures up to 825°C. The structure development in the gels and solid pyrolysis products was investigated. The crystalline zirconia structures produced monoclinic (m), metastable cubic (c) and tetragonal (t) polymorphs. The structure transition temperatures were strongly dependent on the pH, the anions and the stoichiometry of the zirconium complex in the precursor solution. The monoclinic polymorph fraction in the zirconia formed by pyrolyzing the gel formed from the precursor solution containing sulfuric acid at pH 2.4 to 750°C approaches zero while this ratio in the zirconia formed by pyrolyzing the gel formed from the precursor solution containing nitric acid at pH 1.4 to 825°C is 0.7.     

Sol-Gel Deposition of ZrO2 Films in Air and in Oxygen-Free Atmospheres for Chemical Protection of 304 Stainless Steel: A Comparative Corrosion Study

ZrO₂ coatings for corrosion protection were deposited on 304 stainless steel by sol-gel method using zirconium propoxide as precursor and densified in air and in oxygen-free (argon or nitrogen) atmospheres. XRD and IR data of the films were practically independent of the atmosphere used in the densification step showing that the ceramic oxide is properly formed from the precursor. The corrosion behavior of the stainless steel substrate was studied by potentiodynamic polarization curves in the absence and the presence of ZrO₂ coatings prepared in air, argon or nitrogen. The coatings extended the lifetime of the material by a factor of almost eight in a very aggressive environment, independently of the preparation procedure. The possibility of depositing pure or mixed oxide films by sol-gel methods in the absence of additional oxygen will allow the preparation of specific coatings onto oxygen-reactive substrates.     

Comparative characterisation of zinc oxide thin films prepared from zinc acetate with or without water of hydration via the sol–gel method

Zinc oxide thin films were prepared using either zinc acetate dihydrate or anhydrous zinc acetate via the sol–gel method. Comparative characterisation of the crystallographical, morphological, optical/spectroscopical and electrical properties of the so-obtained films was performed. The idea of one- (in the case of the anhydrous precursor), and two- (in the other case) stage hydrolysis/condensation was postulated, which was supported by the characterisation results. The film prepared using the anhydrous precursor had a more pronounced c-axis crystal orientation preference, with a larger average crystallite size and more porous morphology. The transparency of this film was significantly lower over the UV/visible region due to its more porous morphology, which also resulted in lower intensity of the ‘near band edge emission’, and higher electrical resistivity. The overall results also suggested that anhydrous zinc acetate could be employed as a precursor for the sol–gel synthesis of zinc oxide thin films, which might have potential advantages in microelectronic and optoelectronic applications.     

Monochromatized x‐ray photoelectron spectroscopy of the AM60 magnesium alloy surface after treatments in fluoride‐based Ti and Zr solutions

The behaviour of the 6% aluminium–magnesium alloy (AM60) surface in zirconium or titanium fluoride aqueous acid solutions was studied. X‐ray photoelectron spectroscopy was used to investigate modifications in the surface chemistry with respect to the composition of the surface treatment solution. The surface film is composed of magnesium hydroxide and hydroxyfluoride, zirconium oxide, oxyhydroxide or oxyfluoride, titanium oxide and structural and adsorbed water. Optimal parameters leading to the formation of a zirconium‐ or titanium‐rich film were determined. A mechanism is proposed for the formation of zirconium‐ or titanium‐based films. Copyright © 2005 John Wiley & Sons, Ltd.     

The role of thermal analysis in optimization of the electrochromic effect of nickel oxide thin films, prepared by the sol–gel method: Part II

Thin films and the corresponding xerogels were prepared from nickel acetate precursor using the sol–gel dip-coating technique. The differences in thermal stability of the two forms of samples were studied by dynamic and isothermal thermogravimetry. For thin films, the onset decomposition temperature of acetate groups was 230 °C and for the xerogel 250 °C. During thermal decomposition, the formation of nanosized nickel oxide took place. Carbonate ions, which were formed during thermal decompostion of acetate groups, remained either free or bidentately coordinated to nickel. In situ monochromatic optical transmittance changes showed that an optical stability up to the 100th cycle was already achieved for films heated for 15 min at the isothermal temperature (thermal decompositon 25%). Comparison of the results obtained for nickel sulfate (Part I) and nickel acetate precursors shows that at least two parameters, the precursor used and the degree of thermal treatment, have considerable influence on the thermal stability of the thin film and also on its electrochromic response during the cycling process.     

Sol-Gel Processing of PbZrO3 Thin Films

PbZrO₃ (PZ) thin films have been prepared by 2-methoxyethanol route from lead oxide or lead acetate and zirconium n-butoxide. The use of lead oxide as lead source and the seeding layer of TiO₂ on Pt/TiO₂/SiO₂/Si substrate facilitate the formation of the perovskite phase.     

Composition-property relationships in high-κ LaxZr1-xOy thin films from aqueous solution

Miniaturization of microelectronic devices has reached a fundamental scaling limit; parasitic electron tunneling through the ultrathin gate dielectric has become a major obstacle to continued device performance. One method for overcoming this limitation is to replace SiO₂ gate dielectrics with thicker high-κ metal oxides. La₂O₃ and ZrO₂ are two such materials that have received significant interest, but low stability to post-anneal water absorption and low-crystallization temperatures, respectively, have limited their widespread use. We recently reported an aqueous, all-inorganic route to high-κ lanthanum zirconium oxide dielectric films (1/1 La/Zr), which mitigates the disadvantages of the binary oxides but maintains their high-κ properties. In this contribution, we vary the La/Zr ratio of the aqueous precursor to optimize the properties of the resulting films. We find that the La_0.20Zr_0.80O_y composition is optimal for providing a high dielectric constant (∼18.2 at 600 °C) while maintaining excellent film morphology and stability. 20% La was necessary to prevent crystallization up to 600 °C, but films with higher La content displayed diminished dielectric constants and decreased stability towards post-anneal water absorption.     

Modification of LiCoO2 through rough coating with lithium lanthanum zirconium tantalum oxide for high-voltage performance in lithium ion batteries

Journal of Solid State Electrochemistry - In this study, the spray-drying technique was used to apply a 0.5 at%, 1 at%, and 1.25 at% of lithium lanthanum zirconium tantalum oxide...     

The influence of the ethanol-water molar ratio in the precursor solution on morphology and photocatalytic activity of pyrolytic ZnO films

Zinc oxide films were fabricated by a homemade spray pyrolysis system equipped with an optical setup ensuring the in situ control of the film growth. Zinc acetate (0.1 M) diluted in a mixture of ethanol and water was used as the precursor solution. The ethanol-water molar ratio, gamma, in the precursor solution was varied from 0 to 0.92. The deposition temperature and the pH of the precursor solution were kept at 350 degrees C and 4.5, respectively. X-ray diffraction patterns revealed that films were zincitelike with a grain size depending on the ethanol-water molar ratio in the precursor solution. The interference pattern obtained during film deposition was used to monitor the film roughness; it was found that this is related with those results of surfaces and optical analysis obtained by scanning electron microscopy and spectrophotometric measurements, respectively. The morphology of the ZnO films obtained from gamma equal to either 0 or 0.92 are dense with agglomerates uniformly distributed, whereas the films obtained from gamma equal to either 0.03 or 0.06 are very rough with irregular agglomerates. The films obtained from gamma equal to 0.12, 0.18 and 0.31 are rough. Photoelectrocatalytic results indicated that there is a correlation of the partial molar volume of ethanol with respect to water in the spraying solution, with the photocatalytic efficiency of the ZnO films. We found that the maximum photodegradation of methyl orange in the solution occurs using ZnO films obtained with gamma = 0.12.