Investigating the effect of PEG200 and two-dimensional h-BN on PVDF membrane performance for membrane distillation–crystallization

Although water supplies are prominently dependent on desalination technology, desalination plant facing severe issues of discharged brine concentrate. Membrane distillation crystallization is an emerging synergistic technology that resolves the issue of brine concentrate by recovering clean water and value-added minerals simultaneously. In the present study, properties of polyvinylidene fluoride (PVDF) membrane were modified by incorporation of exfoliated fillers of hexagonal boron nitride and polyethylene glycol. The changes in morphology, surface roughness, hydrophobicity, thermal stability, and chemical composition of the prepared membranes were evaluated by scanning electron microscopy, atomic force microscopy, contact angle, thermogravimetric analysis, Fourier-transform infrared spectroscopy, respectively. Membrane distillation crystallization experiments were conducted to observe the effect of modified membranes on the permeate flux and salts recovery at different feed temperatures. The results showed a significant improvement in the permeate flux with modified membranes compared with pure PVDF membrane. It was found that hexagonal boron nitride/polyethylene glycol200 incorporated PVDF membrane gave the higher permeate flux (3.41 kg/m² h for K₂SO₄ and 2.62 kg/m² h for KNO₃) at a temperature of 80 °C along with higher salts recovery than pure PVDF membranes. A 100 h long run test was conducted on modified membranes, which showed consistency in permeate flux with a marginal increase in conductivity.     

The application of polypropylene membranes for production of fresh water from brines by membrane distillation

Scaling and wettability of hydrophobic membranes were studied during the membrane distillation applied for the production of fresh water from the concentrated salt solutions. The studies were performed with the use of membrane modules in which the capillary membranes from polypropylene were assembled. A saline ground water containing several sparingly soluble salts was used as a feeding solution. The presence of such compounds caused an intensive surface and internal scaling. Due to the scaling, a partial wetting of the membrane walls and the permeation of salts into distillate were observed. These phenomena were eliminated for the membranes with thicker walls when the amount of deposit was limited by a periodic rinsing of the module with water. During this study, the feed was concentrated up to the supersaturation state, which caused a salt crystallization on the membrane surface, and as a consequence, the permeate flux was reduced to zero. In this case, the internal scaling can be limited using the capillary membranes with a net covering their surface.     

Blended chitosan and polyvinyl alcohol membranes for the pervaporation dehydration of isopropanol

Homogeneous membranes were prepared by casting the solution of blended chitosan and polyvinyl alcohol (PVA) on a glass plate. The percent weight of chitosan in the membrane was varied from 0 to 100%. The membrane thickness was in the range of 15–30 μm. The membranes were heat treated at 150 °C for an hour. After that the membranes were crosslinked by glutaraldehyde and sulfuric acid in acetone aqueous solution. The membranes were tested at 30–60 °C for dehydration performance of 50–95% isopropanol aqueous solutions. At around 90% of isopropanol in the feed mixture, permeate flux increased whereas the percent of water in permeate tended to decrease when the feed temperature increased for all membranes, except that the water content in permeate from the membrane containing 75 wt.% chitosan remained constant. The swelling degree in water and the total flux increased with increasing chitosan content in membranes. The effect of temperature on permeate flux followed the Arrhenius relationship. The permeate flux decreased when isopropanol in the feed increased for all membranes. However, water content in permeate and isopropanol concentration in the feed formed complex relationship for different chitosan content membranes. Sorption did not appear to have significant effects on separation. The membrane containing chitosan 75% performed the best. For a feed solution containing 90% isopropanol at 60 °C, the permeate flux was 644 g/m² h with water content of nearly 100% in the permeate. At 55% isopropanol in the feed at 60 °C, the permeate flux was 3812 g/m² h. In the range of 55–95% of isopropanol in the feed, the water content in permeate was more than 99.5%. This membrane showed very excellent performance with good mechanical strength. It is promising to develop this membrane for industrial uses.     

Influence of polypropylene membrane surface porosity on the performance of membrane distillation process

Two kinds of polypropylene capillary membranes were used in the membrane distillation (MD). These membranes exhibited a similar morphology, but one of them has an additional low porosity layer on the internal surface of capillaries. The changes of membrane performance during MD process of tap water were investigated. The presence of low porosity layer (thickness below 1 μm) caused that the air permeability was reduced from 1.365 to 0.863 dm³/m² s kPa, whereas the MD permeate flux was decreased only by 15%. A significantly larger decline of the flux was caused by CaCO₃ deposit formed during distillation of tap water. This deposit was removed every 30–70 h by rinsing the modules with a 2–5 wt.% HCl. Unfortunately, a repetition of this operation several times resulted in a gradual decline of the maximum permeate flux (distilled water as a feed). However, the module efficiency with the membranes covered by a surface layer of low porosity was found to decreases twice as slowly. The investigations revealed that a low surface porosity does not limit the possibility of surface wetting of polypropylene membranes, but hindered the scale formation inside the pores.     

Hydrophobic modification of poly(phthalazinone ether sulfone ketone) hollow fiber membrane for vacuum membrane distillation

New hydrophobic poly(phthalazinone ether sulfone ketone) (PPESK) hollow fiber composite membranes coated with silicone rubber and with sol–gel polytrifluoropropylsiloxane were obtained by surface-coated modification method. The effects of coating time, coating temperature and the concentration of silicone rubber solution on the vacuum membrane distillation (VMD) properties of silicone rubber coated membranes were investigated. It was found that high water permeate flux could be gotten in low temperature and low concentration of silicone rubber solution. When the coating temperature is 60 °C, the coating time is 9 h and the concentration of silicone rubber solution is 5 g L⁻¹ the water permeate flux of the silicone rubber coated membrane is 3.5 L m⁻² h⁻¹. The prepolymerization time influence the performance of polytrifluoropropylsiloxane coated membranes, and higher prepolymerization time decrease the water permeate flux of the membrane. The water permeate flux and the salt rejection was 3.7 L m⁻² h⁻¹ and 94.6%, respectively in 30 min prepolymerization period. The VMD performances of two composite membranes during long-term operation were studied, and the results indicated that the VMD performances of two composite membranes are quite stable. The salt rejection of silicone rubber coated membrane decreased from 99 to 95% and the water permeate flux fluctuated between 2.0 and 2.5 L m⁻² h⁻¹. The salt rejection of polytrifluoropropylsiloxane coated membrane decreased from 98 to 94% and the water permeate flux fluctuated in 1 L m⁻² h⁻¹ range.     

Preparation and characterization of TiO2/Pebax/(PSf‐PES) thin film nanocomposite membrane for humic acid removal from water

New thin film composite (TFC) membrane was prepared via coating of Pebax on PSf‐PES blend membrane as support, and its application in wastewater treatment was investigated. To modify this membrane, hydrophilic TiO₂ nanoparticles were coated on its surface at different loadings via dip coating technique. The as‐prepared membrane was characterized using Fourier transform infrared spectroscopy, scanning electron microscopy (SEM), field emission SEM, and contact angle analysis. The Fourier transform infrared spectroscopy analysis and surface SEM images indicated that TiO₂ was successfully coated on the membrane surface. In addition, the results stated that the hydrophilicity and roughness of membrane surface increased by addition of TiO₂ nanoparticles. Performance of TFC and modified TFC membranes was evaluated through humic acid removal from aqueous solution. Maximum permeate flux and humic acid rejection were obtained at 0.03 and 0.01 wt% TiO₂ loadings, respectively. Rejection was enhanced from 96.38% to 98.92% by the increase of feed concentration from 10 to 30 ppm. Additionally, membrane antifouling parameters at different pressures and feed concentration were determined. The results indicated that surface modification of membranes could be an effective method for improvement of membrane antifouling property.     

Fouling in direct contact membrane distillation process

The formation of deposit on the membrane surface (fouling) is one of the major operating problems of membrane distillation process. The influence of fouling on the performance of this process was investigated during the concentration of wastewater with proteins, bilge water, brines, and the production of demineralized water. The experiments were performed with polypropylene capillary membranes. The morphology and composition of the fouling layer were studied using Fourier transform infrared with diffuse reflectance spectroscopy and scanning electron microscopy coupled with the energy dispersing spectrometry. Fouling with various intensity was observed in most of the studied cases. Permeate flux decline was mainly caused by an increase in the heat resistance of the fouling layer. However in the case of non-porous deposit, a magnitude of the permeate flux was also determined by a resistance of water transport through the deposit layer. It was found the deposits were formed not only on the membrane surface, but also inside the pores. Salt crystallization in the membrane pores besides their wetting, also caused the mechanical damage of the membrane structure. The intensity of the fouling can be limited by the pretreatment of feed and a selection of the operating conditions of membrane distillation.     

Membrane distillation of NaCl solution containing natural organic matter

The concentration of NaCl solution containing natural organic matter by membrane distillation (MD) has been performed. The salt solution produced during animal intestines processing was used as a feed. The presence of organic compounds in the feed caused the fouling of MD membranes. The experiments were performed with polypropylene capillary membranes. A rapid flux decline caused by the deposition of organic matter on the membrane surface has been observed. The morphology and composition of the fouling layer was studied using scanning electron microscopy (SEM) coupled with energy dispersion spectrometry (EDS) and Fourier transform infrared with diffuse reflectance spectroscopy (FTIR-DRS). Protein and sodium chloride constituted the major components of the gel layer. Rinsing of the MD module with a 2 wt.% citric acid solution removed a part of the fouling layer. Boiling of spent NaCl solution followed by filtration resulted in the separation of the organic matter in the form of a deposit. This enabled a significant reduction in the occurrence of fouling phenomenon.     

Effects of polyether–polyamide block copolymer coating on performance and fouling of reverse osmosis membranes

The effects of a water-permeable polymer coating on the performance and fouling of high-flux (ESPA1 and ESPA3) and low-flux (SWC4) polyamide reverse osmosis (RO) membranes were investigated. It was anticipated that the coating would create a smoother hydrophilic surface that would be less susceptible to fouling when challenged with a motor-oil/surfactant/water feed emulsion (used as a model foulant). AFM and FT-IR analyses confirm that a 1 wt.% polyether–polyamide (PEBAX^® 1657) solution applied to ESPA and SWC4 membranes produces a continuous polymer coating layer and, thereby, provides smoother membrane surfaces. However, pure-water permeation data combined with a series-resistance model analysis reveal that the coating does not only cover the surface of the polyamide membrane, but also penetrates into its porous ridge-and-valley structure. During a long-term (106-day) fouling test with an oil/surfactant/water emulsion, the rate of flux decline was slower for coated than for uncoated membranes. This improvement in fouling resistance compensated for the decrease in permeate flux for SWC4 over a period of approximately 40 days. However, the coating material is believed to penetrate more deeply into the polyamide surface layer of the high flux, high surface area ESPA membranes relative to the low-flux SWC4, resulting in significant water flux reduction.     

High flux nanofiltration membranes based on interfacially polymerized polyamide barrier layer on polyacrylonitrile nanofibrous scaffolds

Electrospun polyacrylonitrile (PAN) nanofibrous scaffold was used as a mid-layer support in a new kind of high flux thin film nanofibrous composite (TFNC) membranes for nanofiltration (NF) applications. The top barrier layer was produced by interfacial polymerization of polyamides containing different ratios of piperazine and bipiperidine. The filtration performance (i.e., permeate flux and rejection) of TFNC membranes based on electrospun PAN nanofibrous scaffold was compared with those of conventional thin film composite (TFC) membranes consisting of (1) a commercial PAN ultrafiltration (UF) support with the same barrier layer coating and (2) two kinds of commercial NF membranes (i.e., NF90 and NF270 from Dow Filmtec). The nanofiltration test was carried out by using a divalent salt solution (MgSO₄, 2000 ppm) and a cross-flow filtration cell. The results indicated that TFNC membranes exhibited over 2.4 times more permeate flux than TFC membranes with the same chemical compositions, while maintaining the same rejection rate (ca. 98%). In addition, the permeate flux of hand-cast TFNC membranes was about 38% higher than commercial NF270 membrane with the similar rejection rate.     

Synthesis and Characterization of Poly(ether-block-amide) Membranes

Poly(ether-block-amide) membranes were made via casting a solution on a nonsolvent (water) surface. In this research, effects of different parameters such as ratio of solvent mixture (n-butanol/isopropanol), temperature, composition of coagulation bath (water) and polymer concentration, on quality of the thin film membranes were studied. The mechanism of membrane formation involves solution spreading, solvent–nonsolvent exchange, and partial evaporation of the solvent steps. Solvent- nonsolvent exchange is the main step in membrane formation and determines membrane morphology. However, at higher temperature of polymeric solution greater portion of solvent evaporates. The results showed that type of demixing process (mutual affinity between solvent and nonsolvent) has important role in film formation. Also, addition of solvent to the nonsolvent bath is effective on membrane morphology. The film quality enhances with increasing isopropanol ratio in the solvent mixture. This behavior can be related to increasing of solution surface tension, reduction of interfacial tension between solution and nonsolvent and delayed solvent-nonsolvent demixing. Uniform films were made at a temperature rang of 60–80 °C and a polymer concentration of 4–7 wt%. Morphology of the membranes was investigated with scanning electron micrograph (SEM). Pervaporation of ethyl butyrate/water mixtures was studied using these membranes and high separation performance was achieved. For ethyl butyrate/water mixtures, It was observed that both permeation flux and separation factor increase with increasing ethyl butyrate content in the feed. Increasing temperature in limited range studied resulted in decreasing separation factor and increasing permeation flux.     

Blood compatibility and permeability of heparin-modified polysulfone as potential membrane for simultaneous hemodialysis and LDL removal

Heparin was covalently immobilized on PSf membranes to obtain a dialysis membrane with high affinity for LDL. WCA and streaming potential measurements were performed to investigate wettability and surface charge of the membranes. The morphology of the membranes was investigated by SEM. An ELISA was used to measure the adsorption and desorption of LDL on plain and modified PSf. Blood compatibility was studied by measurement of thrombin time, partial thromboplastin time, kallikrein activity and platelet adhesion. It was found that the blood compatibility of the membrane was improved by covalent immobilization of heparin at its surface. However, PSf-Hep membrane showed higher flux recovery after BSA solution filtration, which revealed antifouling property of PSf-Hep membranes.     

Secondary membranes for flux optimization in membrane filtration of biologic suspensions

We employ in situ deposited secondary membranes of yeast (SMYs) to optimize permeate flux during microfiltration and ultrafiltration of protein solutions. The deposited secondary membrane was periodically removed by backflushing, and a new cake layer was deposited at the start of the next cycle. The effects of backflushing time, backflushing strength, wall shear rate, and amount of secondary membrane deposited on the permeate flux were examined. Secondary membranes were found to increase the permeate fluxin microfiltration by severalfold. Protein transmission was also enhanced owing to the presence of the secondary membrane, and the amount of protein recovered was more than twice that obtained during filtration of protein-only solutions under othewise identical conditions. In ultrafiltration, the flux enhancement owing to the secondary membrane was only 50% or less. In addition, the flux for ultrafiltration was relatively insensitive to changes in the concentration of yeast used during deposition of SMY and to the backflushing strength used to periodically remove the secondary membrane.     

Modelling of the pore size distribution of ultrafiltration membranes

A dilute aqueous solution of polydisperse neutral dextrans was used to determine the sieving properties (flux and rejection) of porous polyacrylonitrile membranes. Gel ermeation chromatography was used to measure the solute mole and concentration in the permeate. From these data, rejection coefficients were calculated as a function of solute molecular size. A mathematical model was then developed to relate the flux and solute rejection to pore size distribution and the total number of pores, based upon the assumption that solute rejection was the result of purely geometric considerations. As a first approximation, a solute molecule was considered either too large to enter a membrane pore, or if it entered, its concentration in the permeate from that pore, as well as the solvent flux through the pore, were not affected. This model also considered the effects of steric hindrance and hydrodynamic lag on the convection of solute through a membrane. The shape and sharpness of pore size distributions were found to be useful in comparisons of ultrafiltration membranes.     

Membranes with a plasma deposited titanium isopropoxide layer

Porous polypropylene membranes were coated with plasma polymerized titanium isopropoxide in a 75 kHz plasma reactor. It was noted that the presence of air in the plasma chamber increased the amount of deposited polymer. Selection of the process parameters enabled obtaining membranes with up to 300 εg cm^?2 of polymerized titanium isopropoxide. Deposition of the titanium oxide layer resulted in the reduction of permeate flux but it significantly improved the membrane photocleaning ability. The recovery index reached the level of 95 % for membranes with the highest amount of the titanium oxide deposit.     

木质素磺酸钠改性聚砜膜的制备及其在正渗透膜中的应用

采用木质素磺酸钠作为亲水添加剂,通过浸没沉淀相转化法制备了木质素磺酸钠共混改性聚砜膜,以改善聚砜膜的亲水性,并用作正渗透膜的支撑层,以降低内浓差极化效应.利用扫描电子显微镜、衰减全反射傅里叶变换红外光谱仪、水接触角仪等研究了不同木质素磺酸钠添加量对聚砜膜的结构和表面性质的影响.结果表明,添加木质素磺酸钠后,聚砜膜的指状孔变得规整且狭长.水接触角实验证实添加木质素磺酸钠能改善聚砜膜的亲水性,当木质素磺酸钠含量为0.4 wt%时,聚砜膜的表面水接触角可降低至65°.正/反渗透测试装置分别用于表征正渗透膜的传质性质和结构参数.结果表明,以0.4 wt%木质素磺酸钠改性聚砜膜为支撑层的正渗透膜的水渗透性能(A=3.12×10~(-5) LMH×Pa~(-1))优于纯聚砜基底正渗透膜(0.76×10~(-5)LMH×Pa~(-1)),而且前者的结构参数(S=2010mm)远小于后者(3450mm),说明木质素磺酸钠改性聚砜膜有效弱化了正渗透膜的内浓差极化效应.     

Chemical cleaning of oil contaminated polyethylene hollow fiber microfiltration membranes

The primary aim of this paper was to develop a more effective and economical procedure for cleaning polyethylene hollow fiber microfiltration membranes that have been used for removing oil from contaminated seawater. Alkaline cleaning showed higher recovery of operating cycle time but lower permeate flux recovery than acid cleaning. The combination of both alkaline and acid cleaning agents gave the best operating cycle time and flux recoveries (e.g. 96% and 94%, respectively). As the cleaning agent soaking time was reduced, the actual operating cycle time was reduced. However, the ratio of operating time/chemical cleaning time increased as the soaking time was reduced. The soaking time was recommended to be as short as possible (8–10 h) in the design of small capacity plants and 30 h or higher in case of large capacity plants. SEM analysis showed that in case of alkaline cleaning, most of the pores remained covered with a foulant layer, resulting in low flux recovery. The SEM results of acid cleaned membranes showed more complete removal of the foulant layer from the pores resulting in better flux recovery. Surface analysis of membranes cleaned with combined acid/base agents showed the best results. A membrane surface similar to the original one was obtained. The long-term objective is to increase the understanding of membrane fouling phenomena, preventive means and membrane cleaning processes as it applies to the clean-up and desalination of oil contaminated seawater.     

Performance of Commercial and Laboratory Membranes for Recovering Bioethanol from Fermentation Broth by Thermopervaporation

A poly[1-(trimethylsilyl)-1-propyne] membrane was studied in a thermopervaporation process for ethanol recovery from fermentation media. Four commercial composite membranes based on polysiloxanes (Pervap 4060, Pervatech PDMS, PolyAn, and MDK-3) were studied for comparison. The dependences of the permeate flux, permeate concentration, separation factor, and pervaporation separation index on the temperature of the feed mixture (5 wt % ethanol in water) were obtained. The maximal values of the ethanol concentration in the permeate (35 wt %) and separation factor (10.2) were obtained for the poly[1-(trimethylsilyl)-1-propyne] membrane, whereas the PolyAn membrane provided the highest permeate flux (5.4 kg m^–2 h^–1). The ethanol/ water separation factor for the systems studied has a maximum at 60°С; this temperature of the feed mixture is optimum for recovering ethanol from aqueous media by thermopervaporation. The existing membranes based on polysiloxanes show low ethanol–water selectivity (less than 1). Poly[1-(trimethylsilyl)-1-propyne] membranes are the most promising for recovering bioethanol from fermentation mixtures by thermopervaporation, because they showed the highest selectivity to ethanol.     

Photocatalytic membrane of a novel high surface area TiO2 synthesized from titanium triisopropanolamine precursor

Photocatalytic membrane was successfully prepared using an efficiently high surface area TiO₂ catalyst, dispersed into polyacrylonitrile matrix. The catalyst was directly synthesized using titanium triisopropanolamine as a precursor. The membranes were characterized using FT‐IR, TGA, SEM and their photocatalytic performance tested, viz. stability, permeate flux and photocatalytic degradation of 4‐NP. We find that polyacrylonitrile is an effective matrix, showing high stability and low permeate flux. The amount of TiO₂ loaded in the membrane was varied between 1, 3 and 5 wt% to explore the activity and stability of membranes in the photocatalytic reaction of 4‐NP. As expected, the higher the loading of TiO₂ loaded, the higher the resulting catalytic activity. Copyright © 2006 John Wiley & Sons, Ltd.     

Fouling of reverse osmosis membranes by biopolymers in wastewater secondary effluent: Role of membrane surface properties and initial permeate flux

Reverse osmosis (RO) is being increasingly used in treatment of domestic wastewater secondary effluent for potable and non-potable reuse. Among other solutes, dissolved biopolymers, i.e., proteins and polysaccharides, can lead to severe fouling of RO membranes. In this study, the roles of RO membrane surface properties in membrane fouling by two model biopolymers, bovine serum albumin (BSA) and sodium alginate, were investigated. Three commercial RO membranes with different surface properties were tested in a laboratory-scale cross-flow RO system. Membrane surface properties considered include surface roughness, zeta potential, and hydrophobicity. Experimental results revealed that membrane surface roughness had the greatest effect on fouling by the biopolymers tested. Accordingly, modified membranes with smoother surfaces showed significantly lower fouling rates. When Ca²⁺ was present, alginate fouled RO membranes much faster than BSA. Considerable synergistic effect was observed when both BSA and alginate were present. The larger foulant particle sizes measured in the co-existence of BSA and alginate indicate formation of BSA-alginate aggregates, which resulted in greater fouling rates. Faster initial flux decline was observed at higher initial permeate flux even when the flux was measured against accumulative permeate volume, indicating a negative impact of higher operating pressure.