Fluorocarbon nano-coating of polyester fabrics by atmospheric air plasma with aerosol

A fluorocarbon coating was deposited on polyester (PET) woven fabric using pulse discharge plasma treatment by injecting a fluoropolymer directly into the plasma dielectric barrier discharge. The objective of the treatment was to improve the hydrophobic properties as well as the repellent behaviour of the polyester fabric. Plasma treatment conditions were optimised to obtain optimal hydrophobic properties which were evaluated using water contact angle measurement as well as spray-test method at the polyester fabric surface. The study showed that adhesion of the fluoropolymer to the woven PET was greatly enhanced by the air plasma treatment. X-ray photoemission spectroscopy (XPS) analyses revealed chemical surface modifications occurring after the plasma treatments.     

Surface chemistry of atmospheric plasma modified polycarbonate substrates

Surface of polycarbonate substrates were activated by atmospheric plasma torch using different gas pressure, distance from the substrates, velocity of the torch and number of treatments. The modifications were analyzed by contact angle measurements, X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and UV-vis spectrophotometry. Plasma treatment caused the surface characteristics to become more hydrophilic as measured by the water contact angle, which decreased from 88° to 18°. The decrease in contact angle was mainly due to oxidation of the surface groups, leading to formation of polar groups with hydrophilic property. XPS results showed an increase in the intensity of -(C-O)- groups and also introduction of new functional groups i.e. -(O-CO)- after the treatment process. AFM topographic images demonstrated an increase in the rms roughness of the surface from 2.0 nm to 4.0 nm caused by the treatment. Increase in rms roughness of the surface caused relevant decrease in transmission up to ∼2-5%.     

Surface cleaning of metal wire by atmospheric pressure plasma

In this study, the possible application of atmospheric pressure dielectric barrier discharge plasma for the annealing of metallic wire is examined and presented. The main purpose of the current study is to examine the surface cleaning effect for a cylindrical object by atmospheric pressure plasma. The experimental setup consists of a gas tank, plasma reactor, and power supply with control panel. The gas assists in the generation of plasma. Copper wire was used as an experimental cylindrical object. This copper wire was irradiated with the plasma, and the cleaning effect was confirmed. The result showed that it is possible to remove the tarnish which exists on the copper wire surface. The experiment reveals that atmospheric pressure plasma is usable for the surface cleaning of metal wire. However, it is necessary to examine the method for preventing oxidization of the copper wire.     

Influence of He/O2 atmospheric pressure plasma jet treatment on subsequent wet desizing of polyacrylate on PET fabrics

The influence of He/O₂ atmospheric pressure plasma jet (APPJ) treatment on subsequent wet desizing of polyacrylate on PET fabrics was studied in the present paper. Weight loss results indicated that the weight loss increased with an increase of plasma treatment time. Atomic force microscopy (AFM) and scanning electron microscopy (SEM) showed an increased surface roughness after the plasma treatment. SEM also showed that the fiber surfaces were as clean as unsized fibers after 35 s treatment followed by NaHCO₃ desizing. X-ray photoelectron spectroscopy (XPS) analysis indicated that oxygen-based functional groups increased for the plasma treated polyacrylate sized fabrics. The percent desizing ratio (PDR) results showed that more than 99% PDR was achieved after 65 s plasma treatment followed by a 5 min NaHCO₃ desizing. Compared to conventional wet desizing, indicating that plasma treatment could significantly reduce desizing time.     

Wettability and sizing property improvement of raw cotton yarns treated with He/O2 atmospheric pressure plasma jet

Raw cotton fiber is water repellent due to the existence of the water repellent cuticle layer. This study is designed to systematically investigate how He/O₂ atmospheric pressure plasma jet (APPJ) treatments influence the wettability and the sizing property of cotton yarns. Water absorption time and adhesion of the sizing agent to the cotton roving are used to evaluate the improvement of wettability and sizing property of the yarn respectively. The water absorption time decreases with the increase of the treatment time and the oxygen flow rate, and the decrease of the jet to substrate distance (JTSD). An optimal water absorption time of 0.8 s is obtained with a treatment time of 20 s, JTSD of 1 mm and O₂ flow rate of 0.2 L/min. Scanning electron microscopy (SEM) shows that the etching effect increases with the decrease of the JTSD and X-ray photoelectron spectroscopy (XPS) presents increased oxygen contents after the plasma treatments. An increase of O-CO bonds while a decrease of C-OH/C-O-C bonds are observed when the JTSD is set at 2 mm. However, a remarkable increase of both C-OH/C-O-C and O-CO bonds are achieved when the JTSD is 1 mm. The roving impregnation test results show a nearly doubled adhesion of sizing and a slightly improved breaking elongation, indicating that the plasma treatment does effectively enhance the bonding strength between the fiber and the sizing.     

Modification of surface properties of polyamide 6 films with atmospheric pressure plasma

To investigate the effect of the different plasma gases treatment on the surface modification of atmospheric pressure plasma, polyamide 6 films were treated using pure helium (He), He/O₂ and He/CF₄, respectively. Atomic force microscopy (AFM) showed rougher surface, while X-ray photoelectron spectroscopy (XPS) revealed increased oxygen and fluorine contents after the plasma treatments. The plasma treated samples had lower water contact angles and higher T-peel strength than that of the control. The addition of small amount of O₂ or CF₄ to He plasma increases the effectiveness of the plasma treatment in polymer surface modification in terms of surface roughness, surface hydrophilic groups, etching rate, water contact angle and bonding strength.     

Physical-morphological and chemical changes leading to an increase in adhesion between plasma treated polyester fibres and a rubber matrix

The effects of plasma treatment, used to increase adhesion strength between poly(ethylene terephtalate) (PET) fibres and a rubber matrix, were investigated and compared. Morphological changes as a result of atmospheric plasma treatment were observed using scanning electron microscopy (SEM) and atomic force microscopy (AFM). Wettability analysis using a surface energy evaluation system (SEE system) suggested that the plasma treated fibre was more wetting towards a polar liquid. When treated, these fibres showed a new lamellar crystallization, as shown by a new melting peak using differential scanning calorimetry (DSC). X-ray photoelectron spectroscopy (XPS) has been used to study the chemical effect of inert (argon), active and reactive (nitrogen and oxygen) microwave-plasma treatments of a PET surface. Reactive oxygen plasma treatment by a de-convolution method shows new chemical species that drastically alter the chemical reactivity of the PET surface. These studies have also shown that the surface population of chemical species formed after microwave-plasma treatment is dependent on the plasma gas. All these changes cause better adhesion strength of the PET fibres to the rubber matrix.     

Surface modification of polypropylene with an atmospheric pressure plasma jet sustained in argon and an argon/water vapour mixture

In this paper, an atmospheric pressure plasma jet sustained in pure argon and an argon/water vapour mixture has been used to modify the surface of polypropylene (PP) films. The gas temperature of the plasma jet was found to be 625 K in an active zone between the electrodes and was found to increase in the afterglow. Based on these results, the PP films are placed as close as possible to the edge of the capillary in order to avoid thermal damage to the polymer. XPS results on the untreated and modified PP samples revealed incorporation of a significant amount of oxygen on the polymer surface, however, this oxygen inclusion is more pronounced for the argon/water vapour jet due to the higher radicals density in the jet afterglow. One can therefore conclude that adding water vapour to an argon plasma jet can be a convenient way to increase the efficiency of plasma surface modification.     

Surface modification of polyester to produce a bacterial cellulose-based vascular prosthetic device

The surface of medical grade polyesters was modified to impart hydrophilic character for attachment to bacterial synthesized cellulose to produce a vascular prosthetic device. The polyesters were treated with UV/ozone, air plasma, and nitrogen plasma for various lengths of time. The unmodified and modified surfaces were analyzed by X-ray photoelectron spectroscopy (XPS) and advancing contact angle measurements. The surfaces were then coated with bacterial produced cellulose to study adhesion properties through tensile testing (peel testing). UV/ozone and plasma treatment XPS results indicated an increase in the oxygen concentration in the form of CO(H) on the treated polyester surfaces. The treatment time to reach steady state in the case of air and nitrogen plasmas took the order of seconds, while 7 min and longer were required for UV/ozone treatment. Peel strength tests to measure adhesion of modified polyester to cellulose reached their maximum values when the CO(H) concentrations were at the highest level. It was also at this level that the contact angle measurements showed no further decrease.     

Static secondary ion mass spectrometry (S-SIMS) analysis of atmospheric plasma treated polypropylene films

Time-of-Flight (TOF) static secondary ion mass spectrometry (S-SIMS) was used to gain molecular information on the surface modifications introduced by plasma treatment of polypropylene (PP) films. A procedure using slotted electron microscopy grids was developed to deal with the charge build-up of samples with a thickness of about 30 μm. The surface composition was studied as a function of the plasma treatment time. A comparison of the mass spectra from untreated and treated PP showed significant differences of signal intensities of ions that could be specifically related to the presence of oxygen-containing species.     

Photoemission study of fluorination atmospheric pressure plasma processes on EPDM: Influence of the carrier and fluorinating gas

Fluorination plasma treatments at atmospheric pressure were used to modify the surface composition of EPDM elastomer. In this study, two different precursors (CF₄ and SF₆) and two carrier gases (He and Ar) were used for the surface modification of EPDM elastomer. The surface modifications were studied by means of X-ray photoelectron spectroscopy. We have observed a strong influence of the gas selection on the extent of the surface modification induced with these treatments. In general terms, the use of CF₄ generates a higher concentration of fluorine in the elastomer surface. On the other hand, the use of He as carrier gas also increases the effectiveness of the modification process. The fluorine uptake varies between 2 and 13%, although the formation of fluorine-containing functional groups was detected when the amount of fluorine on the surface exceeded 7%. After all treatments, an important oxygen uptake was observed, with amounts three or four times higher than the untreated elastomer.     

Influence of absorbed moisture on desizing of poly(vinyl alcohol) on cotton fabrics during atmospheric pressure plasma jet treatment

This paper studies the influence of moisture absorption of cotton fabrics on the effectiveness of atmospheric pressure plasma jet (APPJ) on desizing of polyvinyl alcohol (PVA). Cotton fabrics with three different moisture regains (MR), namely 1.8%, 7.3%, and 28.4% corresponding to 10%, 65%, and 98% of relative humidity respectively, are treated for 16 s, 32 s, 48 s, and 64 s. X-ray photoelectron spectroscopy analysis indicates that the plasma treated PVA has higher oxygen concentration than the control. Mass loss results show that the fabric with the highest MR has the largest mass loss after 64 s plasma exposure. Solubility measurement reveals that the sample with the lowest MR has the highest desizing efficacy and the percent desizing ratio reaches 96% after 64 s exposure plus a 20 min hot wash, which is shown as clean as the unsized sample through scanning electron microscopy analysis. The yarn tensile strength test results show that APPJ has no negative effect on fabric tensile strength.     

Synthesis and characterization of copper ink and direct printing of copper patterns by inkjet printing for electronic devices

Among the conventional metallic inks used in the printing process, silver exhibits high conductivity and thermal stability. Nevertheless, due to the high cost of silver, it cannot be extensively used for the fabrication of inks. As a competitive alternative, copper can be considered as a substitute for silver; however, copper ink oxidizes under certain atmospheric conditions. To meet these shortcomings, a cost effective, highly conductive, and oxidation-free copper-based ink has been synthesized in this study, wherein, oxidation of the copper particles in the copper-based ink was prevented by using copper complexes. The copper ink thus fabricated was printed on chemically treated Si/SiO₂ substrates followed by the characterization of the printed copper films. The results of this study confirmed that the synthesized copper ink exhibited properties suitable for its use in the inkjet printing process for fabrication of various electronic devices.     

Small size plasma tools for material processing at atmospheric pressure

A small size radiofrequency plasma jet source able to produce cold plasma jets at atmospheric pressure is presented. The surface modification of polyethylene terephtalate, polyethylene and polytetrafluorethylene foils is performed by using a scanning procedure. The contact angle measurements reveal that the treatment leads to hydrophilicity increase. The roughening of surface, specific to each material is noticed. A significant improvement of adhesion is obtained as result of atmospheric plasma treatments.     

Surface analysis of oxygen plasma treated poly(p-phenylene benzobisoxazole) fibers

The influence of oxygen plasma treatment on surface properties of poly(p-phenylene benzobisoxazole) (PBO) fibers and aging effect of the oxygen plasma modified PBO fiber surfaces were investigated by X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and dynamic contact angle analysis (DCAA), respectively. The results indicated that the oxygen plasma treatment introduced some polar groups to PBO fiber surfaces, enhanced surface roughness and changed surface morphologies of PBO fibers by plasma etching and oxidative reactions. Surface wettability of PBO fibers may be significantly improved by increasing surface free energy of the fibers via oxygen plasma treatment. Aging effect of the oxygen plasma treated PBO fibers showed that the fiber surface wettability degraded in the first several days after the plasma treatment, and it was found to be changeless as the aging time continued as long as 30 days.     

Helium/oxygen atmospheric pressure plasma jet treatment for hydrophilicity improvement of grey cotton knitted fabric

The influence of atmospheric pressure plasma jet (APPJ) treatment on the hydrophilicity of grey cotton knitted fabric (GCKF) was investigated. For comparison, specimens which had undergone different treatments were tested by contact angle measurement, scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), fourier-transform infrared attenuated total reflectance spectroscopy (FTIR-ATR) and X-ray diffraction (XRD). The results imply that helium/oxygen APPJ could improve the hydrophilicity of GCKF by modifying the surface properties. In addition, combining dewaxing processes with He/O₂ APPJ treatment was found to tremendously improve the hydrophilicity of GCKF. The mechanism of this was also confirmed by Ruthenium Red staining which showed most of pectic substances inside the cotton fiber existed beneath the waxy layer and on top of the cellulose microfibril.     

The influence of moisture on atmospheric pressure plasma etching of PA6 films

The moisture in the substrate material may have a potential influence on atmospheric pressure plasma treatment. In order to investigate how the existence of moisture affects atmospheric pressure plasma treatment, polyamide 6 (PA6) films were treated by helium, helium/oxygen (O₂) plasmas using atmospheric pressure plasma jet (APPJ) at different moisture regain. The film surfaces were investigated using contact-angle measurements, atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS) to characterize the surfaces. The exposure of PA6 film surfaces to the plasmas led to the etching process on the surfaces and changes in the topography of the surfaces. It was shown that the etching rate and the surface roughness were higher for the 9.33% moisture regain (relative humidity 100%) group than that of the 1.61% moisture regain (relative humidity 10%) group with the same plasma gas and power.     

Surface modification of polypropylene non-woven fabric using atmospheric nitrogen dielectric barrier discharge plasma

In this paper, a dielectric barrier discharge operating in nitrogen at atmospheric pressure has been used to improve the surface hydrophilic property of polypropylene (PP) non-woven fabric. The changes in the hydrophilic property of the modified PP samples are investigated by the contact angle measurements and the variation of water contact angle is obtained as a function of the energy density; micrographs of the PP before and after plasma treatment are observed by scanning electron microscopy (SEM) and the chemical composition of the PP surface before and after plasma treatment is also analyzed by Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The results show that the surface hydrophilic property of the PP samples is greatly improved with plasma treatment for a few seconds, as evidenced by the fact that the contact angle of the treated PP samples significantly decreases after plasma treatment. The analysis of SEM shows that the surface roughness of the treated PP samples increases due to bonding and etching in plasma processing. The analyses of FTIR and the C1s peak in the high-resolution XPS indicate that oxygen-containing and nitrogen-containing polar functional groups are introduced into PP surface in plasma processing. It can be concluded that the surface hydrophilic property of the modified PP samples has been obviously improved due to the introduction of oxygen-containing and nitrogen-containing polar groups and the increase of the surface roughness on the PP surface.     

Influence of ethylene glycol pretreatment on effectiveness of atmospheric pressure plasma treatment of polyethylene fibers

For atmospheric pressure plasma treatments, the results of plasma treatments may be influenced by liquids adsorbed into the substrate. This paper studies the influence of ethylene glycol (EG) pretreatment on the effectiveness of atmospheric plasma jet (APPJ) treatment of ultrahigh molecular weight polyethylene (UHMWPE) fibers with 0.31% and 0.42% weight gain after soaked in EG/water solution with concentration of 0.15 and 0.3 mol/l for 24 h, respectively. Scanning electron microscopy (SEM) shows that the surface of fibers pretreated with EG/water solution does not have observable difference from that of the control group. The X-ray photoelectron spectroscopy (XPS) results show that the oxygen concentration on the surface of EG-pretreated fibers is increased less than the plasma directly treated fibers. The interfacial shear strength (IFSS) of plasma directly treated fibers to epoxy is increased almost 3 times compared with the control group while that of EG-pretreated fibers to epoxy does not change except for the fibers pretreated with lower EG concentration and longer plasma treatment time. EG pretreatment reduces the water contact angle of UHMWPE fibers. In conclusion, EG pretreatment can hamper the effect of plasma treatment of UHMWPE fibers and therefore longer plasma treatment duration is required for fibers pretreated with EG.     

Surface modification of a biomedical polyethylene terephthalate (PET) by air plasma

In this work, low-pressure air plasma has been used to improve polyethylene terephthalate (PET) surface properties for technical applications. Surface free energy values have been estimated using contact angle value for different exposure times and different test liquids. Surface composition and morphology of the films were analyzed by X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). Surface topography changes related with the etching mechanism have been followed by weight loss study. The results show a considerable improvement in surface wettability and the surface free energy values even for short exposure times in the different discharge areas (discharge area, afterglow area and remote area), as observed by a remarkable decrease in contact angle values. Change of chemical composition made the polymer surfaces to be highly hydrophilic, which mainly depends on the increase in oxygen-containing groups. In addition to, the surface activation and AFM analyses show obvious changes in surface topography as a consequence of the plasma-etching mechanism.