Development of asymmetric 6FDA-2,6DAT hollow fiber membranes for CO2/CH4 separation: Part 2. Suppression of plasticization

We have studied the CO₂-induced plasticization phenomenon of asymmetric poly(2,6-toluene-2,2-bis(3,4-dicarboxyphenyl) hexafluoropropane diimide) (6FDA-2,6 DAT) hollow fiber membranes for CO₂/CH₄ applications. Several processing and thermal approaches have been investigated to study their effectiveness to enhance anti-plasticization characteristics. Experimental results indicate that hollow fiber membranes spun at different shear rates and take-up rates cannot effectively suppress the CO₂ induced plasticization. Thermally treated 6FDA-2,6 DAT hollow fiber membranes show significant reduction in CO₂-induced plasticization. Wide-angle XRD spectra reveal no visible change in d-space after thermal treatment, while solubility data imply no cross-links occurred. Scanning electron microscopy (SEM) pictures illustrate heat treatment results in more compact selective-skin layer and substructure, thus strengthening the anti-plasticization characteristics of hollow fibers. By considering the degree of plasticization, dense-layer thickness, and heat treatment temperature, an optimal temperature of 250 °C (for 5 min) is identified for the heat treatment of 6FDA-2,6 DAT hollow fiber membranes. NMR spectra suggest the cause of forming a highly densified skin after heat treatment is mainly due to chain relaxation and enhanced nodule interaction at elevated temperatures.     

AlPO-18 membranes for CO2/CH4 separation

The synthesis of reproducible and continuous AlPO-18 membranes is demonstrated. The separation performance of these membranes for equimolar CO(2)/CH(4) gas mixtures is presented. The AlPO-18 membranes displayed CO(2) permeances as high as ~6.6 × 10(-8) mol m(-2) s Pa with CO(2)/CH(4) separation selectivities in the ~52-60 range at 295 K and 138 kPa.     

Alumina-supported SAPO-34 membranes for CO2/CH4 separation

SAPO-34 membranes were prepared by in situ crystallization on alpha-Al2O3 porous supports. The crystal size of the seeds was effectively controlled in the 0.7 to 8.5 micron range by employing different structure-directing agents. Seeds smaller than 1 micron produced membranes with CO2/CH4 separation selectivities higher than 170 and unprecedented CO2 permeances as high as 2.0 x 10(-6) mol/m2.s.Pa at 295 K and a feed pressure of 224 kPa. The membranes effectively separated CO2/CH4 mixtures up to 1.7 MPa.     

Synthesis, characterization, and gas permeation properties of 6FDA-2,6-DAT/mPDA copolyimides

The goal of this work is to explore new polyimide materials that exhibit both high permeability and high selectivity for specific gases. Copolyimides offer the possibility of preparing membranes with gas permeabilities and selectivities not obtainable with homopolyimides. A series of novel fluorinated copolyimides were synthesized with various diamine compositions by chemical imidization in a two-pot procedure. Polyamic acids were prepared by stoichiometric addition of solid dianhydride in portions to the diamine(s). The gas permeation behavior of 2,2′-bis(3,4′-dicarboxyphenyl) hexafluoropropane dianhydride(6FDA)-2,6-diamine toluene (2,6-DAT)/1,3-phenylenediamine (mPDA) polyimides was investigated. The physical properties of the copolyimides were characterized by IR, DSC and TGA. The glass transition temperature increased with increase in 2,6-DAT content. All the copolyimides were soluble in most of the common solvents. The gas permeability coefficients decreased with increasing mPDA content. However, the permselectivity of gas pairs such as H₂/N₂, O₂/N₂, and CO₂/CH₄ was enhanced with the incorporation of mPDA moiety. The permeability coefficients of H₂, O₂, N₂, CO₂ and CH₄ were found to decrease with the increasing order of kinetic diameters of the penetrant gases. 6FDA-2,6-DAT/mPDA (3:1) copolyimide and 6FDA-2,6-DAT polyimide had high separation properties for H₂/N₂, O₂/N₂, CO₂/CH₄. Their H₂, O₂ and CO₂ permeability coefficients were 64.99 Barrer, 5.22 Barrer, 23.87 Barrer and 81.96 Barrer, 8.83 Barrer, 39.59 Barrer, respectively, at 35°C and 0.2 MPa (1 Barrer = 10⁻¹⁰ cm³ (STP)·cm·cm⁻²·s⁻¹·cmHg⁻¹) and their ideal permselectivities of H₂/N₂, O₂/N₂ and CO₂/CH₄ were 69.61, 6.09, 63.92 and 53.45, 5.76, 57.41, respectively. Moreover, all of the copolyimides studied in this work exhibited similar performance, lying on or above the existing upper bound trade-off lines between permselectivity and permeability. They may be utilized for commercial gas separation membrane materials. __________ Translated from Acta Polymerica Sinica, 2008, 8 (in Chinese)     

Fabrication of multi-layer composite hollow fiber membranes for gas separation

Using multilayer composite hollow fiber membranes consisting of a sealing layer (silicone rubber), a selective layer (poly(4-vinylpyridine)), and a support substrate (polysulfone), we have determined the key parameters for fabricating high-performance multilayer hollow fiber composite membranes for gas separation. Surface roughness and surface porosity of the support substrate play two crucial roles in successful membrane fabrication. Substrates with smooth surfaces tend to reduce defects in the selective layer to yield composite membranes of better separation performance. Substrates with a high surface porosity can enhance the permeance of composite membranes. However, SEM micrographs show that, when preparing an asymmetric microporous membrane substrate using a phase-inversion process, the higher the surface porosity, the greater the surface roughness. How to optimize and compromise the effect of both factors with respect to permselectivity is a critical issue for the selection of support substrates to fabricate high-performance multilayer composite membranes. For a highly permeable support substrate, pre-wetting shows no significant improvement in membrane performance. Composite hollow fiber membranes made from a composition of silicone rubber/0.1–0.5 wt% poly(4-vinylpyridine)/25 wt% polysulfone show impressive separation performance. Gas permeances of around 100 GPU for H₂, 40 GPU for CO₂, and 8 GPU for O₂ with selectivities of around 100 for H₂/N₂, 50 for CO₂/CH₄, and 7 for O₂/N₂ were obtained.     

Preparation and characterization of cross-linked Matrimid membranes for CO2/CH4 separation

For preventing plasticization phenomenon, cross-linked Matrimid membranes were prepared. Matrimid membranes were immersed in a solution of 10% (w/v) ethylenediamine or hexamethylenediamine in methanol for preparation of cross-linked membranes. Using a gas separation membrane unit, permeability properties of pristine and modified membranes for pure gases (CO₂ and CH₄) were investigated. CO₂ plasticization effect on permeability properties of the membranes is discussed. Modified membranes indicated smaller values of tensile strength than pristine membranes. Thermal gravimetric analysis showed that thermal resistance of modified membranes increased in a limited temperature range. In general, modified membranes were thermally stable for separation applications. Formation of amide groups in modified membranes was investigated by Fourier transform infrared spectroscopy analysis.     

Synthesis and CO2/CH4 separation performance of Bio-MOF-1 membranes

Herein we present the preparation of continuous and reproducible Bio-MOF-1 membranes supported on porous stainless steel tubes. These membranes displayed high CO(2) permeances for equimolar mixtures of CO(2) and CH(4). The observed CO(2)/CH(4) selectivities above one indicate that the separation is promoted by competitive adsorption.     

Investigation of poly(ether-b-amide)/nanosilica membranes for CO2/CH4 separation

The results of molecular dynamics （MD） simulations on transport process of CO2 and CH4 gases in poly（ether-b- amide） （PEBAX）/nanosilica membranes are discussed. The diffusion coefficients for CH4 and CO2 gases at 6 cases with different amounts of nanosilica loading in the simulation boxes are presented. The results show that diffusion coefficients for CO2 gas in all cases are larger than those for the CH4 one. Moreover 10% nanosilica loading case shows maximum effects on diffusion coefficients and improves them by more than 68% and 157% for CO2 and CH4 gases, respectively. Additionally, the results of 3-D Cartesian trajectories and displacements curves are presented and the jumping attempt of CO2 is significantly more than that of CH4. Due to the rubbery state of PEBAX membranes in ambient temperature, the results confirm that channel lifetimes are very short and then back diffusion is not observed for this polymer.     

Fluorinated polyimide nanocomposites for CO2/CH4 separation

The purpose of this project was to synthesize fluorinated polyimide (PI) nanocomposite membranes in order to study the gas permeation rates and selectivity of carbon dioxide and methane. PIs were synthesized from 2,2‐bis(3,4‐anhydrodicarboxyphenyl)hexafluoropropane (6F dianhydride, 6FDA) and 4,4′‐diaminodiphenyl ether (oxydianiline, ODA) into which were incorporated nanoparticulate additives as follows: in situ TiO_2, both plain and treated with dodecyl sulfate surfactant, and organo‐clay (Cloisite®‐10 Å) at loads of 1, 3, and 5 wt% to the polyamic acid. Polyamic acid films were solvent cast, cured at 200°C then post‐cured at 300°C and measured for permeation data and for thermal properties. Glass transition temperatures ranged from 124 to 140°C for the cured PIs and from 142 to 147°C for the post‐cured materials, the nano‐inclusions having little discernable effect on this property. Thermogravimetric analysis (TGA) data show that the inclusion of Cloisite® or TiO₂ caused a small decrease of thermal stability from 555°C to about 532 to 541°C. The inclusion of clay causes a decreased permeation rate while the addition of TiO₂ improves the rate and selectivity. Treating the nanofillers with surfactant decreases selectivity and marginally increases rate of permeation of CO₂. Post‐curing caused a darkening of the composites, but not the neat PI. This heat treatment also resulted in a significantly decreased permeation rate, but a significantly increased selectivity. The resulting material shows superior gas separation properties to the commercially available PI, Matrimid® produced by Ciba‐Geigy. Copyright © 2008 John Wiley & Sons, Ltd.     

Preparation of composite hollow fiber membranes of poly(ethylene oxide)-containing polyimide and their CO2/N2 separation properties

Composite hollow fiber membranes were prepared by a dry-jet wet spinning process using a double layer spinneret. These membranes were composed of a thin and dense outer-layer of poly(ethylene oxide)-containing polyimide and a sponge-like inner layer of other polyimide. The outer layer was responsible for the separation and fabricated as thin as 1 μm. The permeation flux of CO₂, R_CO2, and the CO₂/N₂ selectivity decreased 40% and 10–20%, respectively, in a month after the membrane preparation. The steady performance was still high; for example, R_CO2=69×10⁻⁶cm³ (STP)/(cm² s cm Hg) and the selectivity of 33 at 323 K.     

Simulation of binary gas separation in hollow fiber asymmetric membranes by orthogonal collocation

Modeling of hollow fiber asymmetric membrane modules can provide useful guidelines to achieve desirable separations of gas mixtures. In this work the performance of a countercurrent flow separator was analyzed through a parametric study of the most important system variables as functions of basic design and operational parameters. Results refer to CO₂–N₂ separation from power station flue gases as a typical, potential process. The appropriate model equations were solved by orthogonal collocation to approximate differential equations, and to solve the resulting system of non-linear algebraic equations by the Brown method. This technique compared to other applied computational procedures minimized the computational time and effort and improved solution stability. This is very important if the pressure and concentration profiles along the permeator, both in the residue and the permeate streams, need to be determined. These profiles influence strongly the permeator performance and, under certain conditions such as moderate and high feed pressure, they may result in lower than expected permeate purity. The simulation results also indicate that the role of the basic design parameters may be of equal if not higher importance to membrane selectivity. Thus industrial permeator performance, as it is expressed by stage cut and permeate purity, is not very sensitive to membrane permselectivity beyond a modest value of 40–50, especially at moderate and high (15–20 bar) feed pressures. A desirable gas separation may then be achievable with a reasonably permeable, albeit not very selective membrane, provided that design and operating variables are selected appropriately.     

Gas permeation properties of asymmetric carbon hollow fiber membranes prepared from asymmetric polyimide hollow fiber

Asymmetric carbon hollow fiber membranes were prepared by pyrolysis of an asymmetric polyimide hollow fiber membrane, and their mechanical and permeation properties were investigated. The carbon membrane had higher elastic modulus and lower breaking elongation than the polyimide membrane. Permeation experiments were performed for single gases such as H₂, CO₂, and CH₄, and for mixed gases such as H₂/CH₄ at high feed pressure ranging from 1 to 5 MPa with or without toluene vapor. The permeation properties of the carbon membranes and the polyimide membrane were compared. There was little change in the properties of the carbon membranes with a passage of time. The properties were hardly affected by the feed pressure, whether the feed was accompanied with the toluene vapor or not, because the carbon membranes were not affected by compaction and plasticization.     

Preparation of PFSA/PSf hollow fiber composite membranes with recovered PFSA for the pervaporation separation of EtOH/H_2O

Perfluorosulfonic acid/Polysulfone(PFSA/PSf) hollow fiber composite membranes have been prepared by dip-coating method using PSf ultrafiltration(UF) membrane as substrate with recovered PFSA.The composite membranes were applied to the pervaporation separation of 95% ethanol(EtOH)/H2O mixture.SEM images show that the thickness of the PFSA skin layer of the composite membranes is about 2 μm,much thinner than those of other PFSA composite membranes revealed in the literatures.Effects of annealing temperature,c...     

Preparation of PFSA/PSf hollow fiber composite membranes with recovered PFSA for the pervaporation separation of EtOH/H2O

Perfluorosulfonic acid/Polysulfone(PFSA/PSf) hollow fiber composite membranes have been prepared by dip-coating method using PSf ultrafiltration (UF) membrane as substrate with recovered PFSA. The composite membranes were applied to the pervaporation separation of 95% ethanol (EtOH)/H₂O mixture. SEM images show that the thickness of the PFSA skin layer of the composite membranes is about 2 μm, much thinner than those of other PFSA composite membranes revealed in the literatures. Effects of annealing temperature, coating solution concentration and counter-ions of PFSA on the pervaporation performances of the composite membranes were investigated. The total flux decreases and separation factor increases with the increase of annealing temperature. The highest permeation flux of 3230 g m^?2 h^?1 and a separation factor of 5.4 is obtained for the composite membrane annealed at 80°C. The lowest permeation flux of 396 g m^?2 h^?1 and a separation factor of 27.7 is obtained for the composite membrane annealed at 160°C. The permeation performances of the PFSA/PSf composite membrane are evidently influenced by the counter-ions of PFSA. The flux sequence of the PFSA/PSf composite membranes with different counter-ions is H⁺>Li⁺>Ca²⁺>Mg²⁺>Na⁺>K⁺>Ba²⁺>Fe³⁺>Al³⁺, and the separation factor sequence is H⁺<Li⁺<Al³⁺<Na⁺<Mg²⁺<Ca²⁺<K⁺<Ba²⁺<Fe³⁺. The apparent activation energy ΔE _app values of the composite membranes with different counter-ions were calculated by Arrhenius law. The sequence of ΔE _app values for the membranes with monovalent counter-ions is Li⁺>Na⁺>K⁺. There are very little variations of ΔE _app values between the composite membranes with three divalent counter-ions (Mg²⁺, Ca²⁺ and Ba²⁺), and the ΔE _app values of the composite membranes with two trivalent counter-ions (Fe³⁺ and Al³⁺) are relatively high.     

Fabrication of Matrimid/polyethersulfone dual-layer hollow fiber membranes for gas separation

We have developed almost defect-free Matrimid/polyethersulfone (PES) dual-layer hollow fibers with an ultra-thin outer layer of about 10 × 10⁻⁶ m (10 μm), studied the effects of spinneret and coagulant temperatures and dope flow rates on membrane morphology and separation performance, and highlighted the process similarities and differences between single-layer and dual-layer hollow fiber fabrications. The compositions of the outer and inner layer dopes were 26.2/58.8/15.0 (in wt.%) Matrimid/NMP/methanol and 36/51.2/12.8 (in wt.%) PES/NMP/ethanol, respectively. It is found that 25 °C for both spinneret and coagulant is a better condition, and the fibers thus spun exhibit an O₂/N₂ selectivity of 6.26 which is within the 87% of the intrinsic value and a calculated apparent dense-layer thickness of about 2886 × 10⁻¹⁰ m (2886 Å). These dual-layer membranes also have impressive CO₂/CH₄ selectivity of around 40 in mixed gas tests. The scanning electron microscopy (SEM) studies show that low coagulant temperatures produce dual-layer hollow fibers with an overall thicker thickness and tighter interfacial structure which may result in a higher substructure resistance and decrease the permeance and selectivity simultaneously. The elemental analysis of the interface skins confirms that a faster inter-layer diffusion occurs when the fibers are spun at higher spinneret temperatures. Experimental results also reveal that the separation performance of dual-layer hollow fiber membranes is extremely sensitive to the outer layer dope flow rate, and the inner layer dope flow rate also has some influence. SEM pictures indicate that the macrovoid formation in dual-layer asymmetric hollow fiber membranes is quite similar to that in single-layer ones. It appears that macrovoids observed in this study likely start from local stress imbalance and weak points.     

Co3(HCOO)6 microporous metal-organic framework membrane for separation of CO2/CH4 mixtures

Continuous metal–organic framework‐type Co₃(HCOO)₆ intergrown films with a one‐dimensional zigzag channel system and pore aperture of 5.5 Å are prepared by secondary growth on preseeded macroporous glass‐frit disks and silicon wafers. The adsorption behavior of CO₂ or CH₄ single gases on the Co₃(HCOO)₆ membrane is investigated by in situ IR spectroscopy. It is shown that the isosteric heats of adsorption for CO₂ (17.7 kJ mol^?1) and CH₄ (14.4 kJ mol^?1) do not vary with increasing amount of adsorbed gases. The higher value of isosteric heat for CO₂ is an indication of the stronger interaction between the CO₂ and the Co₃(HCOO)₆ membrane. The Co₃(HCOO)₆ membrane is studied by binary gas permeation of CO₂ and CH₄ at different temperatures (0, 25, and 60 °C). The membrane has CO₂/CH₄ selectivity with a separation factor higher than 10, which is due to the unique structure and molecular sieving effect. Upon increasing the temperature from 0 to 60 °C, the preferred permeance of CO₂ over CH₄ is increased from 1.70×10^?6 to 2.09×10^?6 mol m^?2 s^?1 Pa^?1, while the separation factor for CO₂/CH₄ shows a corresponding decrease from 15.95 to 10.37. The effective pore size of the Co₃(HCOO)₆ material combined with the pore shape do not allow the two molecules to pass simultaneously, and once the CO₂ molecules are diffused in the micropores, the CH₄ is blocked. The supported Co₃(HCOO)₆ membrane retains high mechanical stability after a number of thermal cycles.     

Single-step fabrication of asymmetric dual-phase composite membranes for oxygen separation

Asymmetric dual-phase composite membranes for oxygen separation were conveniently fabricated by an acid leaching technique. A thin dense layer of Ce_0.85Sm_0.15O_1.925/Sm_0.6Sr_0.4FeO_3−δ was left by controlling the degree of acid leaching, and a porous substrate of Ce_0.85Sm_0.15O_1.925 with a fluorite structure was formed after dissolution of Sm_0.6Sr_0.4FeO_3−δ with a perovskite structure in HCl. Thus, a thin dense layer and a porous substrate can be fabricated in a single step in which traditional shrinkage mismatch and chemical reaction between thin dense layers and porous substrates can be avoided. The thickness of the dense layer can be controlled by varying the acid leaching time. Hence, dual-phase composite membranes with high oxygen flux can be obtained.     

Polyaramide hollow fibers for H2/CH4 separation: II. Spinning and properties

The effect of spinning process conditions on the permeation and mechanical properties of asymmetric hollow fiber membranes based on a DuPont family of aromatic polyamides is discussed with particular emphasis on the role of gap-spinning dynamics and spinline stress profile. To gain insight of the spinline dynamics, the velocity profile of a spinning polyaramide fiber was measured as a function of distance in the air gap by using non-contact laser-Doppler velocimetry. A theoretical analysis of the measured velocity profile indicates that the spinning extensional viscosity of the polyaramide spin dope increases as the rate of extensional strain in the air gap increases. The significance of this observation for the development of membrane properties is discussed. Increase of the air gap draw ratio or rate of extensional strain was found to render the morphology of the hollow fiber membranes denser and enhance both their He/N₂ selectivity and mechanical properties significantly.     

Composite hollow fiber membranes for CO2 capture

Composite hollow fibers membranes were prepared by coating poly(phenylene oxide) (PPO) and polysulfone (PSf) hollow fibers with high molecular polyvinylamine (PVAm). Two procedures of coating hollow fibers outside and respective inside were investigated with respect to intrinsic PVAm solution properties and hollow fibers geometry and material.The influence of operating mode (sweep or vacuum) on the performances of membranes was investigated. Vacuum operating mode gave better results than using sweep because part of the sweep gas permeated into feed and induced an extra resistance to the most permeable gas the CO₂. The composite PVAm/PSf HF membranes having a 0.7–1.5 μm PVAm selective layer, showed CO₂/N₂ selectivity between 100 and 230. The selectivity was attributed to the CO₂ facilitated transport imposed by PVAm selective layer. The CO₂ permeance changed from 0.006 to 0.022 m³(STP)/(m² bar h) in direct correlation with CO₂ permeance and separation mechanism of the individual porous supports used for membrane fabrication. The multilayer PVAm/PPO membrane using as support PPO hollow fibers with a 40 nm PPO dense skin layer, surprisingly presented an increase in selectivity with the increase in CO₂ partial pressure. This trend was opposite to the facilitated transport characteristic behaviour of PVAm/porous PSf. This indicated that PVAm/PPO membrane represents a new membrane, with new properties and a hybrid mechanism, extremely stable at high pressure ratios. The CO₂/N₂ selectivity ranged between 20 and 500 and the CO₂ permeance from 0.11 to 2.3 m³(STP)/(m² bar h) depending on the operating conditions.For both PVAm/PSf and PVAm/PPO membranes, the CO₂ permeance was similar with the CO₂ permeance of uncoated hollow fiber supports, confirming that the CO₂ diffusion rate limiting step resides in the properties of the relatively thick support, not at the level of 1.2 μm thin and water swollen PVAm selective layer. A dynamic transfer of the CO₂ diffusion rate limiting step between PVAm top layer and PPO support was observed by changing the feed relative humidity (RH%). The CO₂ diffusion rate was controlled by the PPO support when using humid feed. At low feed humidity the 1.2 μm PVAm top layer becomes the CO₂ diffusion rate limiting step.     

Improvement of CO2/CH4 separation characteristics of polyimides by chemical crosslinking

Uncrosslinked and crosslinked polyimides and copolyimides have been synthesized in order to increase selectivity without an unacceptable loss in permeability. The goal was to reduce undesirable effects caused by CO₂ induced swelling in CO₂/CH₄ separation processes by stabilizing the polyimide structure with crosslinks. In the polymerization reaction 6FDA (4,4′-(hexafluoroisopropylidene)diphthalic anhydride) was used as dianhydride monomer and mPD (m-phenylene diamine) and DABA (diamino benzoic acid) were used as diamine monomers. With copolyimides containing strong polar carboxylic acid groups (i.e. 6 FDA–mPD/DABA 9:1) reduced plasticization was seen up to a pure CO₂ feed pressure of 14 atm, presumably due to hydrogen bonding between the carboxylic acid groups. By chemical crosslinking of the free carboxylic acid groups of the 6FDA–mPD/DABA 9:1 with ethylene glycol, the swelling effects due to CO₂ can be reduced at least up to a pure CO₂ feed pressure of 35 atm. With increasing degree of crosslinking, increasing CO₂/CH₄ selectivity was found because of reduced swelling and polymer chain mobility. By using ethylene glycol as a crosslinking agent, CO₂ permeability was not significantly lowered because the reduced chain mobility was compensated by the additional free volume caused by the crosslinks.