Non-invasive monitoring of fouling in hollow fiber membrane via UTDR

Fouling is the most critical problem associated with membrane separations in liquid media. But it is difficult to control the inevitable membrane fouling because of its invisibility, especially on the inside surface of hollow fiber membranes. This study describes the extension of ultrasonic time-domain reflectometry (UTDR) for the real-time measurement of particle deposition in a single hollow fiber membrane. A transducer with a frequency of 10 MHz and polyethersulfone hollow fiber membranes with 0.8 mm inside diameter (ID) and 1.2 mm outside diameter (OD) were used in this study. The fouling experiments were carried out with 1.8 g/L kaolin suspension at flow rates 16.7 and 10.0 cm/s. The results show that UTDR technique is able to distinguish and recognize the acoustic response signals generated from the interfaces water/upper outside surface of the hollow fiber, lumen upside surface/water, water/lumen underside surface and lower outside surface/water in the single hollow fiber membrane module in pure water phase. The systemic changes of acoustic responses from the inside surfaces of the hollow fiber in the time- and amplitude-domain with operation time during the fouling experiments were detected by UTDR. It is associated with the deposition and formation of the kaolin layer on the inside surfaces. Further, the acoustic measurement indicates that the deposited fouling layer is denser on the lumen underside surface of the hollow fiber than that on the lumen upside surface as a result of weight. Moreover, it is found that the fouling layer grows faster on the inside surface of the hollow fiber at a flow rate of 10.0 cm/s than that at 16.7 cm/s due to the lower shear stress. The fouling layer formed is thicker at a flow rate of 10.0 cm/s than that at 16.7 cm/s. The flux decline data and SEM analysis corroborate the ultrasonic measurement. Overall, this study confirms that UTDR measurement will provide not only a new protocol for the observation of hollow fiber membrane fouling and cleaning, but also a quantitative approach to the optimization of the membrane bioreactor system.     

Membrane fouling from ammonia recovery analyzed by ATR-FTIR imaging

The composition of the fouling layer formed during ammonia stripping via membrane distillation from model pig manure and the change in fouling composition as a result of three cleaning procedures was examined using ATR-FTIR imaging and k-means clustering. The use of ATR-FTIR imaging is advantageous as it is a label free technique that provides information on the chemical composition of the fouling as well as a high spatial resolution. The model manure was designed to resemble average Danish pig manure containing representative concentrations of inorganic and organic compounds and particle size distribution similar to the liquid fraction from mechanically separated manure. The fouling layer deposited on polypropylene, PP, and polytetrafluoroethylene, PTFE, membranes were investigated in combination with three cleaning procedures applying deionized water, 1 M NaOH solution followed by a 1 M citric acid solution or Novadan cleaning agents. The spectral data revealed that the fouling layer deposited on both PP and PTFE membranes before cleaning mainly consisted of carbohydrates, protein and lipids. Carboxylates and free fatty acids originating from reactions between NaOH and straw and proteins and lipids, respectively, and lignin were identified in some of the samples. The combination of PTFE membrane and Novadan cleaning agent resulted in the cleanest membranes, as only residual lipids were identified on these samples.     

Chemical Cleaning of Microfiltration Membranes Fouled by Whey

Millipore hydrophobic polyvinylidene fluoride (PVDF) microfiltration membranes were used for whey processing. Fouled membranes were cleaned with acid (HCl), alkaline (NaOH) and surfactant (Triton‐X100). The latter resulted in maximum flux recovery and resistance removal. Hydrochloric acid had a moderate effect and sodium hydroxide was the weakest cleaning agent. This is due to the cleaning strength of emulsifiers compared to acid or alkali. However acids are more efficient than alkaline solutions for removal of mineral compounds which remain on the membrane surface. Cleaning efficiency depends on the concentration of cleaning agent being higher for higher surfactant concentration. For acids and alkali, the efficiency increases with increasing the concentration of the reagent reaches a maximum (optimum concentration) and then decreases. This can be explained by changes in permeability of the deposit layer with the concentration of the cleaning agent. Another explanation is the breakage of proteins by acid or alkali which produces more fouling materials and causes less cleaning efficiency. Operating conditions affect the cleaning process. At higher stirring speeds (turbulent flow) or longer cleaning time better removal of deposits and higher cleaning efficiency were observed. The sequential cleaning process may or may not improve the cleaning efficiency. When acidic cleaning was followed by washing with a surfactant an improvement was achieved. This can be attributed to the incomplete removal of deposits by acid. However further cleaning with acid can not improve the cleaning efficiency. During whey processing fouling occurs by deposition of foulants of mostly proteins and macromolecules on the membrane surface or in the membrane matrix. Large substances (compared to the membrane pores) settle on the membrane surface and the small species penetrate and are adsorbed in the membrane pores. Cleaning dissolves and removes the adsorbed foulants from the membrane.     

Enzymatic cleaning of ultrafiltration membranes fouled by protein mixture solutions

Compared to other typical cleaning agents, application of enzyme in cleaning of membranes fouled with protein solution promised the high cleaning efficiencies with lower environmental impact. This paper is focused on the mechanisms of protein removal by enzyme cleaning agent from the membrane surface by analysis hydraulic resistance, total protein removal using Lowry method, and membrane surface analysis using MALDI-MS and gel electrophoresis to estimate the foulant composition. Using single and binary protein solutions of bovine serum albumin and beta-lactoglobulin as the feed solution for filtration process, the experimental results indicate that optimum cleaning time and cleaning agent concentration is due to the competition between foulant removal and deposition of enzymes on the membrane during the cleaning process. The removal rate of different protein species in the fouling layer is varied, indicating that cleaning strategies can be tailor-made for fouling layer with different protein compositions.     

Development of an ultrasonic technique for in situ investigating the properties of deposited protein during crossflow ultrafiltration

Although an amount of research has reported that a flux minimum occurs at the isoionic/isoelectric points (pH 4.6-5.0) in the absence of salts in the ultrafiltration of bovine serum albumin (BSA), the real mechanism remains incompletely understood due to the lack of additional techniques in real time to detect the properties of deposited BSA (gel) layers formed during ultrafiltration (UF). An ultrasonic technique was developed as an analytical noninvasive tool to in situ investigate the properties of deposited BSA layers at pH 4.9 (isoionic or isoelectric point, IEP) and 6.9 during crossflow ultrafiltration. The membrane was a polysulfone (PSf) UF membrane with molecular weight cut-off (MWCO) 35 kDa. The feed used was 0.5 g/l BSA solution. Results show good correspondence between the ultrasonic signal responses and the development of BSA gel layers on the membranes. The deposit is thicker at pH 6.9 than at pH 4.9. However, the deposited gel layers are more compressible at pH 4.9 than at pH 6.9. The flux decline is mainly controlled by the density (packing) of the deposit layer. At pH 6.9, protein mainly deposits on the membrane surface. Around the isoelectric point, protein absorbs within and on the membranes. A functional relationship between acoustic signals and fouling resistance exists. The fouling resistance is mainly attributed to pore blocking or pore constriction.     

Chemical cleaning of oil contaminated polyethylene hollow fiber microfiltration membranes

The primary aim of this paper was to develop a more effective and economical procedure for cleaning polyethylene hollow fiber microfiltration membranes that have been used for removing oil from contaminated seawater. Alkaline cleaning showed higher recovery of operating cycle time but lower permeate flux recovery than acid cleaning. The combination of both alkaline and acid cleaning agents gave the best operating cycle time and flux recoveries (e.g. 96% and 94%, respectively). As the cleaning agent soaking time was reduced, the actual operating cycle time was reduced. However, the ratio of operating time/chemical cleaning time increased as the soaking time was reduced. The soaking time was recommended to be as short as possible (8–10 h) in the design of small capacity plants and 30 h or higher in case of large capacity plants. SEM analysis showed that in case of alkaline cleaning, most of the pores remained covered with a foulant layer, resulting in low flux recovery. The SEM results of acid cleaned membranes showed more complete removal of the foulant layer from the pores resulting in better flux recovery. Surface analysis of membranes cleaned with combined acid/base agents showed the best results. A membrane surface similar to the original one was obtained. The long-term objective is to increase the understanding of membrane fouling phenomena, preventive means and membrane cleaning processes as it applies to the clean-up and desalination of oil contaminated seawater.     

Influence of membrane structure on fouling layer morphology during apple juice clarification

The flux behavior of 0.2 μm nylon, polysulfone (PS), polyvinylidene fluoride (PVDF) and polyethersulfone (PES) membranes was examined during dead-end microfiltration of commercial apple juice. On nylon membranes, a 0.1 μm thick surface fouling layer rapidly formed that acted as a secondary membrane. The colloidal particles retained by this surface layer aggregated to form a thick loose gel structure, producing an anisotropic fouling structure. In contrast, the 4 μm thick surface fouling layer of PES was slower to form and had a more open structure with a lower flux resistance per unit thickness. The morphology of the PES surface layer also did not differ dramatically from the loose gel structure that subsequently formed on top of this secondary membrane. The PS surface fouling layer was similar in structure to nylon whereas the PVDF layer more closely resembled that found with PES. The density of the surface fouling layer did not directly correlate to membrane surface hydrophobicity or pure water flux. Atomic force microscopy (AFM) indicated that surface roughness strongly influenced surface fouling layer morphology. The membrane surface appears to act as a template for the fouling process; therefore, smooth membranes (nylon and PS) produce a dense surface fouling layer whereas this same layer on rough membranes (PES and PVDF) is much more open. Consequently, the fluxes of PES and PVDF membranes are less affected by fouling formation.     

The cleaning of ultrafiltration membranes fouled by protein

The relationship between membrane fouling and cleaning was investigated in terms of flow conditions, transmembrane pressures, pH, membrane properties, and cleaning agents using a stirred batch cell and aqueous albumin solution. Fouling was less at the pH extremes than at the isoelectric point for both retentive and partially permeable membranes. Membranes with partial permeability showed a greater tendency for fouling and were less responsive to cleaning than retentive membranes. The results in the stirred cell were shown to be similar to those for a crossflow module under similar operating conditions.     

Visualisation of polysaccharide fouling on microporous membrane using different characterisation techniques

Although many studies assessed fouling behaviour in microporous membrane processes like membrane bioreactors (MBRs), in situ or direct observation of the fouling layer has not yet been possible. The observation of the fouling layer resulting from the filtration of model solutions allowed better understanding of MBR fouling intensity and mechanisms. In this study, alginate has been used as a model for polysaccharide (one of the main foulants in MBRs). Three visualisation techniques, confocal laser scanning microscopy (CLSM), environmental scanning electron microscopy (ESEM), and direct observation (DO) have been tested to observe the alginate fouling. The work presented in this paper revealed the advantages and limitations of each technique used for this specific application. Although no coating is required for this technique, ESEM allowed distinct non-destructive observation of clean membrane. However, the lack of structure in the alginate fouling layer limited the use of this technique for fouled membranes. While CLSM requires the use of expensive fluorescent markers, DO appeared as the most promising technique for direct and in situ observation of MBR fouling. DO of alginate/bentonite and alginate/bacteria solutions revealed the creation of a well-structured dual fouling system (bentonite-concentrated layer of 50 μm embedded and covered by a concentration polarisation of alginate greater than 240 μm) on the surface of hollow fibre membrane.     

Synthesis and property of a novel sulfonated poly(ether ether ketone) with high selectivity for direct methanol fuel cell applications

A novel membrane material based on random copolymer composed of poly(acrylonitrile-([3-(methacryloylamino)propyl]-dimethyl(3-sulfopropyl) ammonium hydroxide)) (PAN–MPDSAH) was synthesized by the water phase suspension polymerization. The zwitterionic PAN-based membranes were prepared through blending PAN and PAN–MPDSAH copolymer by a phase inversion method. The zwitterionic PAN-based membranes have higher hydrophilicity and wettability, and lower protein adsorption in comparison with the control PAN membrane. Ultrafiltration experiments revealed that membrane fouling, especially irreversible membrane fouling, for the zwitterionic PAN-based membranes is remarkably reduced due to the incorporation of zwitterionic PMPDSAH segments on the membrane surfaces. Moreover, the reversible membrane fouling during ultrafiltration process can be easily washed away by simple water cleaning. The zwitterionic PAN-based membranes can run for a long time and be reused without significant decrease of separation performance.     

Synergetic cleaning procedure for a ceramic membrane fouled by beer microfiltration

Apart from considerations for hygienic operation, membrane cleaning is essential to maintain consistent permeability and selectivity of membrane systems for clarifying beer and beverages where balanced fractionation of particles/macromolecules is necessary. Experiments involved formulating and optimising chemical cleaning methods for a ceramic microfiltration membrane, which had been severely fouled during clarification of a commercial beer. The cleaning processes employed NaOH, HNO₃, H₂O₂, and Ultrasil 11 as the chemical cleaning agents. The cleaning ability and cleaning kinetics of the processes were evaluated in parallel with the study of the fouling mechanism, formation and strength so as to elucidate the synergetic relationship between fouling and cleaning. A three-step cleaning mechanism was postulated. This led to the development of a fast and effective combined simultaneous caustic cleaning and oxidation method (CSCCO), which was able to restore 87% of the original membrane's water permeability within 8 min. Analysis suggested the concept of a cleaning energy barrier E_c and a cleaning rate constant k_c0. This study confirmed the existence of a synergetic relationship between the prior fouling and optimum formulation of cleaner and optimal cleaning condition. The study varied beer filtration conditions. Transmembrane pressure (TMP) and crossflow velocity during fouling appeared to have a minimal effect on the membrane's subsequent cleanability, especially when the powerful CSCCO process was employed. The number of previous fouling/cleaning cycles was influential. A complete removal of the residual fouling, formed on the virgin membrane's surface proved beyond the means of the harsh chemical cleaning used under any conditions. The degree of residual fouling eventually reached a plateau and a level of 87% of the original water flux could be restored repeatedly.     

Microscopic approach for the identification of cationic membrane fouling during cheddar cheese whey electroacidification

This is the first time that fouling of cation-exchange membranes during cheddar cheese whey electroacidification with bipolar membranes is reported. A mineral fouling was observed only on the cationic membrane side in contact with the base. The deposit was identified as magnesium hydroxide and this fouling was more important on the cation-exchange membrane situated close to the cathode. Little deposit was formed after six electroacidification runs, but on long time, the buildup of fouling film would lead after many electroacidifications to an important decrease of the system efficiency. Since, fouling of permselective membranes represents one of the major issues in electrodialytic processes, this result will be the basis for the determination of cleaning conditions allowing the prevention of such a fouling.     

Electrical impedance spectroscopy characterisation of conducting membranes: I. Theory

An electrical impedance spectroscopy (EIS) method for measuring changes in the electrical properties of synthetic membranes is investigated as a possible way of monitoring, in situ, the separation performance of these membranes including membrane fouling. Unlike other EIS methods, which require traditional electrodes in the feed and permeate solutions, alternating current is injected directly into the membrane via external electrical contacts with the edges of the membrane. A metal layer sputtered onto the surface of the membrane can be used to enhance its conduction properties. The impedance models of these systems is shown to be sensitive to membrane surface properties, including porosity, as well as electrical properties of solutions and the interfacial regions between the membrane surfaces and the solutions. The investigation indicates that fouling along the surface of the membrane might be more readily detectable than inside the pores.     

UF of pulp and paper effluent: membrane fouling-prevention and cleaning

Effluent arriving from the Mondi Kraft paper mill at Piet Retief, South Africa, was filtered through tubular poly(ether sulphone) (PES) ultrafiltration membranes under constant pressure cross-flow conditions. The effluent that was fed into the membranes and permeate produced during filtration were characterised by UV–VIS light-spectroscopy. Substances that absorbed onto membranes during filtration caused changes to the permeability characteristics of the membranes. Changes in membrane performance were monitored by pure-water and product flux (pf) measurements.A colourimetric staining technique was developed to determine the nature of foulants adsorbed onto the membranes. Membrane cleaning solutions were subsequently selected using information obtained from the characterisation studies. In addition, the anti-fouling potential of non-covalently attached coating materials was investigated as a possible membrane pretreatment technique. Results showed that foulants present in the effluent are of phenolic and hydrophobic nature. Increasing the hydrophilic characteristics of membranes prior to filtration could reduce the amount of organic foulants that adsorbed onto the membranes. Membrane pretreatment not only reduced fouling, but also improved the effectiveness of cleaning methods. Membranes were effectively cleaned by a combination of mechanical and chemical cleaning techniques.     

Application of heat-activated peroxydisulfate process for the chemical cleaning of fouled ultrafiltration membranes

Na Cl O has been widely used to restore membrane flux in practical membrane cleaning processes, which would induce the formation of toxic halogenated byproducts. In this study, we proposed a novel heatactivated peroxydisulfate(heat/PDS) process to clean the membrane fouling derived from humic acid(HA). The results show that the combination of heat and PDS can achieve almost 100% recovery of permeate flux after soaking the HA-fouled membrane in 1 mmol/L PDS solution at 50 °C for 2 h, which is att...     

Analysis of fouling potential in the electrodialysis process in the presence of an anionic surfactant foulant

Fouling of ion exchange membranes in an electrodialysis process is highly sensitive to the concentration of a surfactant. To investigate the influence of the fouling on the process performance, an anion exchange membrane was characterized by electrochemical properties as well as physical and chemical properties. The fouling potential was then quantitatively analyzed using the membrane fouling index as a function of the surfactant concentration. It was observed that the fouling mechanism is initiated by the micelle formation. That is, most of SDBS molecules form a fouling layer on the membrane surface at a higher concentration than the critical micelle concentration. Also the SDBS fouling mechanisms caused by the fouling layer were examined by the electrochemical impedance spectroscopy. The equivalent circuits show that the fouling potential of the system was increased by an additional layer, simultaneously increasing the electrical resistance to permeation of ions through the membrane. However, the SDBS fouling on the membrane was a reversible process.     

Non-invasive observation of external and internal deposition during membrane filtration by X-ray microimaging (XMI)

This paper describes the application of phase contrast X-ray microimaging (XMI) for the non-invasive observation of membrane filtration processes. Using a single hollow fibre with lumen feed of an iron hydroxide suspension it is shown that the technique can observe the cake layer inside the fibre and fouling deposition within the pores. This technique has the potential to observe real-time fouling phenomena within a membrane at a higher level of resolution than other non-invasive methods.     

Crossflow microfiltration of oily water

Two α-alumina ceramic membranes (0.2 and 0.8 μm pore sizes) and a surface-modified polyacrylonitrile membrane (0.1 μm pore size) were tested with an oily water, containing various concentrations (250–1000 ppm) of heavy crude oil droplets of 1–10 μm diameter. Significant fouling and flux decline were observed. Typical final flux values (at the end of experiments with 2 h of filtration) for membranes at 250 ppm oil in the feed are ≈30–40 kg m⁻² h⁻¹. Increased oil concentrations in the feed decreased the final flux, whereas the crossflow rate, transmembrane pressure, and temperature appeared to have relatively little effect on the final flux. In all cases, the permeate was of very high quality, containing <6 ppm total hydrocarbons. The addition of suspended solids increased the final membrane flux by one order of magnitude. It is thought that the suspended solids adsorb the oil, break up the oil layer, and act as a dynamic or secondary membrane which reduces fouling of the underlying primary membrane. Resistance models were used to characterize the type of fouling that occurs. Both the 0.2 μm and the 0.8 μm ceramic membranes appeared to exhibit internal fouling followed by external fouling, whereas external fouling characterized the behavior of the 0.1 μm polymer membrane from the beginning of filtration. Examination of the external fouling layer showed a very thin hydrophobic oil layer adsorbed to the membrane surface. This oil layer made the membrane surface hydrophobic, as demonstrated by increased water-contact angles. The oil layer proved resistant to removal by hydrodynamic (shear) methods. By extracting the oil layer with tetrachloroethylene, followed by IR analysis, its average thickness at the end of a 2 h experiment under typical conditions was determined to be 60 μm for the 0.2 μm ceramic membrane and 30 μm for the 0.1 μm polymer membrane. These measured amounts of oil associated with the membrane at the end of the experiments are in good agreement with those determined from a simple mass balance, in which it is assumed that all of the oil associated with the permeate collected is retained on or in the membrane, indicating that the tangential flow did not sweep the rejected oil layer to the filter exit.     

A new method for the evaluation of the reversible and irreversible fouling propensity of MBR mixed liquor

In this paper, a new fouling measurement method is presented as a pragmatic approach to determine a mixed liquor's fouling propensity. The MBR-VFM (VITO Fouling Measurement) uses a specific measurement protocol consisting of alternating filtration and physical cleaning steps, which enables the calculation of both the reversible and the irreversible fouling resistances. The MBR-VFM principle, set-up and measurement protocol are described as well as the evaluation of the fouling measurement method. Finally, the MBR-VFM was validated by comparing the fouling propensity measured on-line by the MBR-VFM in a lab-scale MBR with the fouling of the MBR membranes themselves. Our experiments indicated that the MBR-VFM can accurately measure fouling and that it can even be detected earlier than can be seen from the on-line filtration data of the lab-scale system itself. Furthermore, the differences measured in reversible and irreversible fouling seemed to be related to the observed impact of physical and chemical cleaning respectively. Therefore, the application of the MBR-VFM as an on-line sensor in an advanced control system, enabling the deployment of the measured fouling data for the control of membrane cleaning, seems feasible and will be tested in the near future.