Anatomy of coupled constitutive models for ratcheting simulation

This paper critically evaluates the performance of five constitutive models in predicting ratcheting responses of carbon steel for a broad set of uniaxial and biaxial loading histories. The models proposed by Prager, Armstrong and Frederick, Chaboche, Ohno-Wang and Guionnet are examined. Reasons for success and failure in simulating ratcheting by these models are elaborated. The bilinear Prager and the nonlinear Armstrong-Frederick models are found to be inadequate in simulating ratcheting responses. The Chaboche and Ohno-Wang models perform quite well in predicting uniaxial ratcheting responses; however, they consistently overpredict the biaxial ratcheting responses. The Guionnet model simulates one set of biaxial ratcheting responses very well, but fails to simulate uniaxial and other biaxial ratcheting responses. Similar to many earlier studies, this study also indicates a strong influence of the kinematic hardening rule or backstress direction on multiaxial ratcheting simulation. Incorporation of parameters dependent on multiaxial ratcheting responses, while dormant for uniaxial responses, into Chaboche-type kinematic hardening rules may be conducive to improve their multiaxial ratcheting simulations. The uncoupling of the kinematic hardening rule from the plastic modulus calculation is another potentially viable alternative. The best option to achieve a robust model for ratcheting simulations seems to be the incorporation of yield surface shape change (formative hardening) in the cyclic plasticity model.     

Kinematic hardening rules in uncoupled modeling for multiaxial ratcheting simulation

An earlier paper by the authors evaluated the performance of several coupled models in simulating a series of uniaxial and biaxial ratcheting responses. This paper evaluates the performance of various kinematic hardening rules in an uncoupled model for the same set of ratcheting responses. A modified version of the Dafalias–Popov uncoupled model has been demonstrated to perform well for uniaxial ratcheting simulation. However, its performance in multiaxial ratcheting simulation is significantly influenced by the kinematic hardening rules employed in the model. Performances of eight different kinematic hardening rules, when engaged with the modified Dafalias–Popov model, are evaluated against a series of rate-independent multiaxial ratcheting responses of cyclically stabilized carbon steels. The kinematic hardening rules proposed by Armstrong–Frederick, Voyiadjis–Sivakumar, Phillips, Tseng–Lee, Kaneko, Xia–Ellyin, Chaboche and Ohno–Wang are examined. The Armstrong–Frederick rule performs reasonably for one type of the biaxial ratcheting response, but fails in others. The Voyiadjis–Sivakumar rule and its constituents, the Phillips and the Tseng–Lee rules, can not simulate the biaxial ratcheting responses. The Kaneko rule, composed of the Ziegler and the prestress directions, and the Xia–Ellyin rule, composed of the Ziegler and Mroz directions, also fail to simulate the biaxial ratcheting responses. The Chaboche rule, with three decomposed Armstrong–Frederick rules, performs the best for the whole set of ratcheting responses. The Ohno–Wang rule performs well for the data set, except for one biaxial response where it predicts shakedown with subsequent reversal of ratcheting.     

On the Ohno–Wang kinematic hardening rules for multiaxial ratcheting modeling of medium carbon steel

This paper evaluates the performance of four Ohno–Wang type constitutive models in predicting ratcheting responses of medium carbon steel S45C for a set of axial/torsional loading paths. Suggestions are also made for further modification. The four models are the Ohno–Wang model, the McDowell model, the Jiang–Sehitoglu model and the AbdelKarim–Ohno model. It is shown that the Ohno–Wang model and the McDowell model overestimate the multiaxial ratcheting. Whereas, the Jiang–Sehitoglu model yields good predictions for most loading conditions used in this study with an appropriate modification of the dynamic recovery term. The AbdelKarim–Ohno model gives acceptable predictions for all considered multiaxial conditions when used with an evolution function for μ_i, but gives poor predictions of uniaxial ratcheting if the parameter μ_i is determined from a multiaxial ratcheting response. A new modified Ohno–Wang hardening rule is proposed for better adaptability under diverse situations by multiplying a factor to the dynamic recovery term, which is dependent on noncoaxiality of the plastic strain rate and back stress. This new model predicts ratcheting strain reasonably well for the test cases.     

316L不锈钢随动强化模型改进研究

本文对316L不锈钢进行了单轴与多轴非比例路径下的应力控制棘轮试验,考察了应力幅值、平均应力和加载历程对棘轮特性的影响。同时进行了应变控制循环试验以研究材料的应力松弛特性。试验结果表明轴向棘轮效应在对称剪切荷载下效果明显,同时棘轮应变随应力幅值和平均应力的增加而增加。研究了Chen-Jiao随动强化模型与Jiang-Sehitoglu随动强化模型采用的单轴与多轴参数对背应力分量增量方向的影响,将Chen-Jiao模型中的多轴系数替换为界面饱和率,并在此基础上引入新的参数对塑性模量系数进行修正,计算结果表明修正后的模型能提升应力控制下多轴棘轮的预测精度,并能很好的预测应力松弛现象,表明了新模型的正确性与有效性。     

Modified kinematic hardening rule for multiaxial ratcheting prediction

A modified kinematic hardening rule is proposed in which one biaxial loading dependent parameter δ′ connecting the radial evanescence term [(α:n)ndp] in the Burlet–Cailletaud model with the dynamic recovery term of Ohno–Wang kinematic hardening rule is introduced into the framework of the Ohno–Wang model. Compared with multiaxial ratcheting experimental data obtained on 1Cr18Ni9Ti stainless steel in the paper and CS1026 steel conducted by Hassan et al. [Int. J. Plasticity 8 (1992) 117], simulation results by modified model are quite well in all loading paths. The simulations of initial nonlinear part in ratcheting curves can be improved greatly while the evolutional parameter δ′ related to plastic strain accumulation is added into the modified model.     

Influence of non-proportional loading on ratcheting responses and simulations by two recent cyclic plasticity models

Aubin and her coworkers conducted a unique set of experiments demonstrating the influence of loading non-proportionality on ratcheting responses of duplex stainless steel. In order to further explore their new observation, a set of experiments was conducted on stainless steel (SS) 304L under various biaxial stress-controlled non-proportional histories. This new set of data reiterated Aubin and her coworkers’ observation and illustrated many new responses critical to model development and validation. Two recent and different classes of cyclic plasticity models, the modified Chaboche model proposed by Bari and Hassan and the version of the multi-mechanism model proposed by Taleb and Cailletaud, are evaluated in terms of their simulations of the SS304L non-proportional ratcheting responses. A modeling scheme for non-proportional ratcheting responses using the kinematic hardening rule parameters in addition to the conventionally used isotropic hardening rule parameter (yield surface size change) in the modified Chaboche model is evaluated. Strengths and weaknesses of the models in simulating the non-proportional ratcheting responses are identified. Further improvements of these models needed for improving the non-proportional ratcheting simulations are suggested in the paper.     

On the calibration of the Chaboche hardening model and a modified hardening rule for uniaxial ratcheting prediction

A systematic mathematical approach is developed in the context of uniaxial cyclic ratcheting for the parameter determination of the decomposed Chaboche hardening rule. This is achieved by deriving the relation between the evolution of the backstress and the plastic strain accumulation. Unlike current calibration techniques where a trial–error approach is employed to fit the simulation results to experimental data, the proposed method determines the parameters directly from uniaxial ratcheting experiments. Numerical results indicate that Chaboche’s hardening model is much more efficient than what has been demonstrated before. Finally, as an improvement to the decomposed model, a modification is made to one of the backstress components. This improved component enables the model to predict uniaxial ratcheting with more accuracy.     

Macro versus micro-scale constitutive models in simulating proportional and nonproportional cyclic and ratcheting responses of stainless steel 304

A recent study by Hassan et al. [Hassan, T., Taleb, L., Krishna, S., 2008. Influences of nonproportional loading paths on ratcheting responses and simulations by two recent cyclic plasticity models. Int. J. Plasticity, 24, 1863–1889.] demonstrated that some of the nonproportional ratcheting responses under stress-controlled loading histories cannot be simulated reasonably by two recent cyclic plasticity models. Two major drawbacks of the models identified were: (i) the stainless steel 304 demonstrated cyclic hardening under strain-controlled loading whereas cyclic softening under stress-controlled loading, which depends on the strain-range and which the existing models cannot describe; (ii) the change in biaxial ratcheting responses due to the change in the degree of nonproportionality were not simulated well by the models. Motivated by these findings, two modified cyclic plasticity models are evaluated in predicting a broad set of cyclic and ratcheting response of stainless steel 304. The experimental responses used in evaluating the modified models included both proportional (uniaxial) and nonproportional (biaxial) loading responses from Hassan and Kyriakides [Hassan, T., Kyriakides, S., 1994a. Ratcheting of cyclically hardening and softening materials. Part I: uniaxial behavior. Int. J. Plasticity, 10, 149–184; Hassan, T., Kyriakides, S., 1994b. Ratcheting of cyclically hardening and softening materials. Part II: multiaxial behavior. Int. J. Plasticity, 10, 185–212.] and Hassan et al. [Hassan, T., Taleb, L., Krishna, S., 2008. Influences of nonproportional loading paths on ratcheting responses and simulations by two recent cyclic plasticity models. Int. J. Plasticity, 24, 1863–1889.] The first model studied is a macro-scale, phenomenological, constitutive model originally proposed by Chaboche et al. [Chaboche, J.L., Dang-Van, K., Cordier, G., 1979. Modelization of the strain memory effect on the cyclic hardening of 316 stainless steel. In: Proceedings of the Fifth International Conference on SMiRT, Div. L, Berlin, Germany, L11/3.]. This model was systematically modified for incorporating strain-range dependent cyclic hardening–softening, and proportional and nonproportional loading memory parameters. The second model evaluated is a polycrystalline model originally proposed by Cailletaud [Cailletaud, G., 1992. A micromechanical approach to inelastic behavior of metals. Int. J. Plasticity, 8, 55–73.] based on crystalline slip mechanisms. These two models are scrutinized against simulating hysteresis loop shape, cyclic hardening–softening, cross-effect, cyclic relaxation, subsequent cyclic softening and finally a broad set of ratcheting responses under uniaxial and biaxial loading histories. The modeling features which improved simulations for these responses are elaborated in the paper. In addition, a novel technique for simulating both the monotonic and cyclic responses with one set of model parameters is developed and validated.     

考虑塑性应变记忆恢复的循环棘轮本构模型研究

在统一粘塑性循环本构理论框架下,以Ohno-Abdel-Karim非线性随动硬化模型为基础,建立了一个循环本构模型。模型通过引入塑性应变幅值记忆效应,并在塑性应变记忆项中加入恢复系数,提高了对循环硬化材料单轴棘轮行为的预言能力。将模型应用于316L不锈钢单轴棘轮行为的描述中,模拟不同平均应力、应力幅值下的棘轮应变,均与实验数据吻合较好,证明本文改进的本构模型能合理地描述循环硬化材料的单轴棘轮行为。     

Uniaxial and non-proportionally multiaxial ratcheting of SS304 stainless steel at room temperature: experiments and simulations

The uniaxial and non-proportionally multiaxial ratcheting behaviors of SS304 stainless steel at room temperature were initially researched by experiment and then were theoretically described by a cyclic constitutive model in the framework of unified visco-plasticity. The effects of cyclic stress amplitude, mean stress, and their histories on the ratcheting were experimentally investigated under uniaxial and different multiaxial loading paths. The shapes of non-proportional loading paths were linear, circular, elliptical and rhombic, respectively. In the constitutive model, the rate-dependent behavior of the material was reflected by a viscous term; the cyclic flow and cyclic hardening behaviors of the material under asymmetrical stress-controlled cycling were reflected by the evolution rules of kinematic hardening back stress and isotropic deforming resistance, respectively. The effect of loading history on the ratcheting was also considered by introducing two fading memorization functions for maximum inelastic strain amplitude and isotropic deformation resistance, respectively, into the constitutive model. The effect of multiaxial loading path on the ratcheting was reflected by a non-proportional factor defined in this work. The predicting ability of the developed model was proved to be good by comparing the simulations with corresponding experiments.     

Uniaxial ratcheting and fatigue failure of tempered 42CrMo steel: Damage evolution and damage-coupled visco-plastic constitutive model

Uniaxial ratcheting and fatigue failure of tempered 42CrMo steel were observed by the tests under the uniaxial stress-controlled cyclic loading with non-zero mean stress [G.Z. Kang, Y.J. Liu, Mater. Sci. Eng. A 472 (2008) 258–268]. Based on the obtained experimental results, the evolution features of whole-life ratcheting behavior and low-cycle fatigue (LCF) damage of the material were discussed first. Then, in the framework of unified visco-plasticity and continuum damage mechanics, a damage-coupled visco-plastic cyclic constitutive model was proposed to simulate the whole-life ratcheting and predict the fatigue failure life of the material presented in the uniaxial stress cycling with non-zero mean stress. In the proposed model, the damage was divided into two parts, i.e., elastic damage and plastic damage, which were described by the evolution equations with the same form but different constants, since the maximum applied stresses in most of loading cases were lower than the nominal yielding strength of the material. The ratcheting of the material was still described by employing a nonlinear kinematic hardening rule based on the Abdel-Karim–Ohno combined kinematic hardening model [M. Abdel Karim, N. Ohno, Int. J. Plast. 16 (2000) 225–240] but extended by considering the effect of damage. The maximum strain criterion combined with an elastic damage threshold was employed to determine the failure life of the material caused by two different failure modes, i.e., fatigue failure (caused by low-cycle fatigue due to plastic shakedown) and ductile failure (caused by large ratcheting strain). The simulated whole-life ratcheting behavior and predicted failure life of tempered 42CrMo steel are in a fairly good agreement with the experimental ones.     

Cyclic multiaxial and shear finite deformation responses of OFHC Cu. Part II: An extension to the KHL model and simulations

In this part, the Khan–Huang–Liang (KHL) constitutive model was extended to account for kinematic hardening characteristic behavior of materials. The extended model is then generalized and used to simulate experimental response of oxygen free high conductivity (OFHC) copper under cyclic shear straining and biaxial tension–torsion (multiaxial ratchetting) experiments presented in Part I (Khan et al., 2007). In addition, a new modification for the non-linear kinematic hardening rule of Karim–Ohno (Abdel-Karim and Ohno, 2000) is proposed to simulate multiaxial ratchetting behaviors. Although, the kinematic hardening contributes the most to the response, it is shown that, the loading rate effect, and a coupled isotropic and kinematic hardening effect should also be considered while simulating the multiaxial ratchetting behavior of OFHC copper. Furthermore, the newly modified kinematic hardening rules is able to fairly well simulate the multiaxial ratchetting experiments under different loading conditions, irrespective of the value of applied axial tensile stress, shear strain amplitude, pre-cyclic hardening and/or loading sequence.     

Visco-plastic constitutive modeling on Ohno-Wang kinematic hardening rule for uniaxial ratcheting behavior of Z2CND18.12N steel

Experimental results of monotonic uniaxial tensile tests at different strain rates and the reversed strain cycling test showed the characteristics of rate-dependence and cyclic hardening of Z2CND18.12N austenitic stainless steel at room temperature, respectively. Based on the Ohno-Wang kinematic hardening rule, a visco-plastic constitutive model incorporated with isotropic hardening was developed to describe the uniaxial ratcheting behavior of Z2CND18.12N steel under various stress-controlled loading conditions. Predicted results of the developed model agreed better with experimental results when the ratcheting strain level became higher, but the developed model overestimated the ratcheting deformation in other cases. A modified model was proposed to improve the prediction accuracy. In the modified model, the parameter m_i of the Ohno-Wang kinematic hardening rule was developed to evolve with the accumulated plastic strain. Simulation results of the modified model proved much better agreement with experiments.     

Evaluation of cyclic plasticity models in ratcheting simulation of straight pipes under cyclic bending and steady internal pressure

This paper evaluates seven cyclic plasticity models for structural ratcheting response simulations. The models evaluated are bilinear (Prager), multilinear (Besseling), Chaboche, Ohno–Wang, Abdel Karim–Ohno, modified Chaboche (Bari and Hassan) and modified Ohno–Wang (Chen and Jiao). The first three models are already available in the ANSYS finite element package, whereas the last four were implemented into ANSYS for this study. Experimental responses of straight steel pipes under cyclic bending with symmetric end rotation history and steady internal pressure were recorded for the model evaluation study. It is demonstrated that when the model parameters are determined from the material response data, none of the models evaluated perform satisfactorily in simulating the straight pipe diameter change and circumferential strain ratcheting responses. A detailed parameter sensitivity study with the modified Chaboche model was conducted to identify the parameters that influence the ratcheting simulations and to determine the ranges of the parameter values over which a genetic algorithm can search for refinement of these values. The refined parameter values improved the simulations of straight pipe ratcheting responses, but the simulations still are not acceptable. Further, improvement in cyclic plasticity modeling and incorporation of structural features, like residual stresses and anisotropy of materials in the analysis will be essential for advancement of low-cycle fatigue response simulations of structures.     

Reconcile the perfectly elastoplastic model to simulate the cyclic behavior and ratcheting

Perfectly elastoplastic constitutive model is modified through a smoothing factor introduced by Liu [Liu, C.-S., 2003. Smoothing elastoplastic stress–strain curves obtained by a critical modification of conventional models. Int. J. Solids Struct. 40, 2121–2145]. The new model allows plasticity to happen in a non-zero-measure yield volume in stress space, rather than that of conventional zero-measure yield surface, and within the yield volume the plastic modulus is varying continuously. It endows a specific strain-hardening rule of flow stress and is able to describe the phenomena of strain hardening, cyclic hardening, the Bauschinger effect, mean-stress relaxation, strain ratcheting, out-of-phase hardening, as well as erasure-of-memory. In order to suppress the over prediction of ratcheting we consider a scalar function of smoothing factor, which can simulate the saturation behavior of uniaxial/multiaxial strain ratcheting. These effects are demonstrated through numerical examples. The existence of stress equilibrium point and limiting surface is a natural result without requiring an extra design. Moreover, the non-linear constitutive equations can be converted into a linear system for augmented stress in the Minkowski space, of which the symmetry group is a proper orthochronous Lorentz group SO_o(5, 1). The augmented stress is a time-like vector, moving on hyperboloids inside the cone. When taking the Prager kinematic hardening rule into account we can simulate some cyclic behaviors of SAE 4340 and grade 60 steels within a certain accuracy through the use of only three material constants and a fixed smoothing factor. To simulate the ratcheting behaviors of SS304 stainless steel we allow the smoothing factor to be an exponential decaying function of λ.     

Ratchetting of viscoplastic material with cyclic softening,part 2: application of constitutive models

Simulation capability on ratchetting of modified 9Cr–1Mo steel at 550 °C was discussed using several constitutive models in the present paper. It was revealed that the authors' previous model, which uses an Armstrong–Frederick kinematic hardening rule, has a strong tendency to overestimate both uniaxial and multiaxial ratchetting of the material. On the contrary, the Ohno–Wang (OW) I model tended to underestimate the uniaxial and multiaxial ratchetting. The OW II and III models predicted the uniaxial and multiaxial ratchetting with better accuracy. Regarding the uniaxial ratchetting under the zero mean stress condition described in part 1 of this study, none of the constitutive models was able to simulate it even qualitatively. On the basis of the OW I model, a constitutive model incorporating a tension–compression asymmetry was proposed to predict the ratchetting behavior under the zero mean stress condition. The simulation capability of the proposed model was discussed in comparison with that of the other constitutive models.     

叠加型A-F类随动强化模型塑性应变的数值计算法

以Chaboche随动强化模型为例,在M isses屈服准则及正交流动准则的前提下,推导了叠加型A rm-strong-F rederick(A-F)类随动强化模型塑性应变的数值计算法,联合利用四阶龙格-库塔法与径向返回法实现数值计算中的内部平衡迭代。同时推导了统一切向矩阵以便确定每一平衡迭代后的试算应变。利用AN SY S提供的U PF s将算法嵌入到AN SY S有限元程序,实现了叠加型A-F类随动强化模型塑性应变的数值计算,并利用四边形单元模拟了单轴循环加载时的棘轮应变,计算结果能够很好地与实验值吻合。     

Multiaxial ratcheting with advanced kinematic and directional distortional hardening rules

Ratcheting is defined as the accumulation of plastic strains during cyclic plastic loading. Modeling this behavior is extremely difficult because any small error in plastic strain during a single cycle will add to become a large error after many cycles. As is typical with metals, most constitutive models use the associative flow rule which states that the plastic strain increment is in the direction normal to the yield surface. When the associative flow rule is used, it is important to have the shape of the yield surface modeled accurately because small deviations in shape may result in large deviations in the normal to the yield surface and thus the plastic strain increment in multi-axial loading. During cyclic plastic loading these deviations will accumulate and may result in large errors to predicted strains.This paper compares the bi-axial ratcheting simulations of two classes of plasticity models. The first class of models consists of the classical von Mises model with various kinematic hardening (KH) rules. The second class of models introduce directional distortional hardening (DDH) in addition to these various kinematic hardening rules. Directional distortion describes the formation of a region of high curvature on the yield surface approximately in the direction of loading and a region of flattened curvature approximately in the opposite direction. Results indicate that the addition of directional distortional hardening improves ratcheting predictions, particularly under biaxial stress controlled loading, over kinematic hardening alone.