Non-quadratic Kelvin modes based plasticity criteria for anisotropic materials

Novel (non-quadratic) plasticity criteria based on Kelvin modes are formulated here for anisotropic materials. As an example, such a macroscopic criterion is applied with success to the case of FCC nickel-base single crystals. Indeed, relying on the cubic symmetry of the material, the Kelvin decomposition of elasticity tensor easily allows for the definition of an objective and loading independent criterion. The criterion identification is performed from different loading cases for CMSX2 single crystal superalloy. Tension-torsion yield surfaces at room temperature and yield stress dependence on crystal orientation are modeled. The Kelvin modes based criterion is compared to experimental data, to Hill and Barlat and coworkers macroscopic criteria and to Schmid law predictions. The results show that a simple three-parameter yield function built thanks to von Mises equivalent Kelvin stresses accounts for a satisfying plasticity criterion for such alloys.Non-quadratic norm ∥·∥_a plasticity framework is addressed. Intrinsic generalizations of Hershey-Hosford criterion are proposed for cubic material symmetry.     

Macroscopic yield criteria for plastic anisotropic materials containing spheroidal voids

The combined effects of void shape and matrix anisotropy on the macroscopic response of ductile porous solids is investigated. The Gologanu–Leblond–Devaux’s (GLD) analysis of an rigid-ideal plastic (von Mises) spheroidal volume containing a confocal spheroidal cavity loaded axisymmetrically is extended to the case when the matrix is anisotropic (obeying Hill’s [Hill, R., 1948. A theory of yielding and plastic flow of anisotropic solids. Proc. Roy. Soc. London A 193, 281–297] anisotropic yield criterion) and the representative volume element is subjected to arbitrary deformation. To derive the overall anisotropic yield criterion, a limit analysis approach is used. Conditions of homogeneous boundary strain rate are imposed on every ellipsoidal confocal with the cavity. A two-field trial velocity satisfying these boundary conditions are considered. It is shown that for cylindrical and spherical void geometries, the proposed criterion reduces to existing anisotropic Gurson-like yield criteria. Furthermore, it is shown that for the case when the matrix is considered isotropic, the new results provide a rigorous generalization to the GLD model. Finally, the accuracy of the proposed approximate yield criterion for plastic anisotropic media containing non-spherical voids is assessed through comparison with numerical results.     

Finite strain analysis of simple shear using recent anisotropic yield criteria

The finite strain response of a rectangular block subjected to constrained simple shearing deformations is considered in order to evaluate the predictive capability of some recently proposed anisotropic yield functions. It is shown that, in the presence of plane anisotropy, the prediction of realistic second order normal stresses cannot be expected since every different initial orientation of the material axes relative to the loading axes results in a different response due to the rotation of the material axes with shear. Parametric studies are performed in order to determine possible limits on the material constants so that the predicted normal stresses remain second order with respect to the shear stress itself. Our numerical results indicate that, in particular, the commonly employed range of one parameter associated with grain related anisotropy renders results which no longer imply predicting a proper second order effect but rather introduces errors of the first order. The results suggest that the modelling of anisotropy with such phenomenological anisotropic yield functions should be limited to near-quadratic yield surfaces for applications involving stress states outside the biaxial tensile stress range.     

On the coupling of anisotropic damage and plasticity models for ductile materials

In this contribution various aspects of an anisotropic damage model coupled to plasticity are considered. The model is formulated within the thermodynamic framework and implements a strong coupling between plasticity and damage. The constitutive equations for the damaged material are written according to the principle of strain energy equivalence between the virgin material and the damaged material. The damaged material is modeled using the constitutive laws of the effective undamaged material in which the nominal stresses are replaced by the effective stresses. The model considers different interaction mechanisms between damage and plasticity defects in such a way that two-isotropic and two-kinematic hardening evolution equations are derived, one of each for the plasticity and the other for the damage. An additive decomposition of the total strain into elastic and inelastic parts is adopted in this work. The elastic part is further decomposed into two portions, one is due to the elastic distortion of the material grains and the other is due to the crack closure and void contraction. The inelastic part is also decomposed into two portions, one is due to nucleation and propagation of dislocations and the other is due to the lack of crack closure and void contraction. Uniaxial tension tests with unloadings have been used to investigate the damage growth in high strength steel. A good agreement between the experimental results and the model is obtained.     

Forming simulation of aluminum sheets using an anisotropic yield function coupled with crystal plasticity theory

This paper describes the application of a coupled crystal plasticity based microstructural model with an anisotropic yield criterion to compute a 3D yield surface of a textured aluminum sheet (continuous cast AA5754 aluminum sheet). Both the in-plane and out-of-plane deformation characteristics of the sheet material have been generated from the measured initial texture and the uniaxial tensile curve along the rolling direction of the sheet by employing a rate-dependent crystal plasticity model. It is shown that the stress–strain curves and R-value distribution in all orientations of the sheet surface can be modeled accurately by crystal plasticity if a “finite element per grain” unit cell model is used that accounts for non-uniform deformation as well as grain interactions. In particular, the polycrystal calculation using the Bassani and Wu (1991) single crystal hardening law and experimental electron backscatter data as input has been shown to be accurate enough to substitute experimental data by crystal plasticity data for calibration of macroscopic yield functions. The macroscopic anisotropic yield criterion CPB06ex2 (Plunkett et al., 2008) has been calibrated using the results of the polycrystal calculations and the experimental data from mechanical tests. The coupled model is validated by comparing its predictions with the anisotropy in the experimental yield stress ratio and strain ratios at 15% tensile deformation. The biaxial section of the 3D yield surface calculated directly by crystal plasticity model and that predicted by the phenomenological model calibrated with experimental and crystal plasticity data are also compared. The good agreement shows the strength of the approach. Although in this paper, the Plunkett et al. (2008) yield function is used, the proposed methodology is general and can be applied to any yield function. The results presented here represent a robust demonstration of implementing microscale crystal plasticity simulation with measured texture data and hardening laws in macroscale yield criterion simulations in an accurate manner.     

Applications of planar anisotropic yield criteria to porous sheet metal forming simulations

Planar anisotropic yield functions, with rounded vertexes especially near the equal-biaxial direction of the corresponding yield loci, appropriate for some structure metals are employed for the matrix surrounding voids in the present study. The widely adopted Hill anisotropic yield functions are also implemented into the matrix for comparisons. Mechanisms of the void growth, void nucleation, and void coalescence are simultaneously considered here. Effects of the yield function of the corresponding matrix on the sheet metal under two typical sheet forming operations, a hemispherical punch stretching operation and a cup drawing operation, are investigated via a finite element analysis. Thickness strains in various orientations of the sheet are then evaluated. Simulation results show that the yield function of the corresponding matrix plays important roles on the strain distribution and the strain localization as well. Early localization would be found for the sheet with relatively small initial void volume fraction in two operations. Yield functions of the matrix rather influence the earing phenomenon under the cup drawing procedure even similar displacement profiles of the outer boundary could be observed.     

Evaluation of advanced anisotropic models with mixed hardening for general associated and non-associated flow metal plasticity

The main objective of this paper is to develop a generalized finite element formulation of stress integration method for non-quadratic yield functions and potentials with mixed nonlinear hardening under non-associated flow rule. Different approaches to analyze the anisotropic behavior of sheet materials were compared in this paper. The first model was based on a non-associated formulation with both quadratic yield and potential functions in the form of Hill’s (1948). The anisotropy coefficients in the yield and potential functions were determined from the yield stresses and r-values in different orientations, respectively. The second model was an associated non-quadratic model (Yld2000-2d) proposed by Barlat et al. (2003). The anisotropy in this model was introduced by using two linear transformations on the stress tensor. The third model was a non-quadratic non-associated model in which the yield function was defined based on Yld91 proposed by Barlat et al. (1991) and the potential function was defined based on Yld89 proposed by Barlat and Lian (1989). Anisotropy coefficients of Yld91 and Yld89 functions were determined by yield stresses and r-values, respectively. The formulations for the three models were derived for the mixed isotropic-nonlinear kinematic hardening framework that is more suitable for cyclic loadings (though it can easily be derived for pure isotropic hardening). After developing a general non-associated mixed hardening numerical stress integration algorithm based on backward-Euler method, all models were implemented in the commercial finite element code ABAQUS as user-defined material subroutines. Different sheet metal forming simulations were performed with these anisotropic models: cup drawing processes and springback of channel draw processes with different drawbead penetrations. The earing profiles and the springback results obtained from simulations with the three different models were compared with experimental results, while the computational costs were compared. Also, in-plane cyclic tension–compression tests for the extraction of the mixed hardening parameters used in the springback simulations were performed for two sheet materials.     

A quadratic yield function with multi-involved-yield surfaces describing anisotropic behaviors of sheet metals under tension/compression

A quadratic yield function which can describe the anisotropic behaviors of sheet metals with tension/compression symmetry and asymmetry is proposed.Five mechanical properties are adopted to determine the coefficients of each part of the yield function.For particular cases,the proposed yield function can be simplified to Mises or Hill’s quadratic yield function.The anisotropic mechanical properties are expressed by defining an angle between the current normalized principal stress space and the reference direction with the assumption of orthotropic anisotropy.The accuracy of the proposed yield function in describing the anisotropy under tension and compression is demonstrated.     

Applications of tensor functions to the formulation of yield criteria for anisotropic materials

Yielding of anisotropic materials can be characterized by yield criteria which are scalar-valued functions of the stress tensor and of material tensors, for instance, of rank two or four, characterizing the anisotropic properties of the material. Because of the requirement of invariance, a yield criterion can be expressed as a single-valued function of the integrity basis. In finding an integrity basis involving the stress tensor and material tensors, the constitutive equations are first formulated based on the tensor function theory. Since the plastic work characterizes the yield process, we read from this scalar expression the essential invariants to formulate a yield criterion. Some examples for practical use are discussed in detail.     

Nonlocal gradient-dependent modeling of plasticity with anisotropic hardening

This work addresses the formulation of the thermodynamics of nonlocal plasticity using the gradient theory. The formulation is based on the nonlocality energy residual introduced by Eringen and Edelen (1972). Gradients are introduced for those variables associated with isotropic and kinematic hardening. The formulation applies to small strain gradient plasticity and makes use of the evanescent memory model for kinematic hardening. This is accomplished using the kinematic flux evolution as developed by Zbib and Aifantis (1988). Therefore, the present theory is a four nonlocal parameter-based theory that accounts for the influence of large variations in the plastic strain, accumulated plastic strain, accumulated plastic strain gradients, and the micromechanical evolution of the kinematic flux. Using the principle of virtual power and the laws of thermodynamics, thermodynamically-consistent equations are derived for the nonlocal plasticity yield criterion and associated flow rule. The presence of higher-order gradients in the plastic strain is shown to enhance a corresponding history variable which arises from the accumulation of the plastic strain gradients. Furthermore, anisotropy is introduced by plastic strain gradients in the form of kinematic hardening. Plastic strain gradients can be attributed to the net Burgers vector, while gradients in the accumulation of plastic strain are responsible for the introduction of isotropic hardening. The equilibrium between internal Cauchy stress and the microstresses conjugate to the higher-order gradients frames the yield criterion, which is obtained from the principle of virtual power. Microscopic boundary conditions, associated with plastic flow, are introduced to supplement the macroscopic boundary conditions of classical plasticity. The nonlocal formulation developed here preserves the classical assumption of local plasticity, wherein plastic flow direction is governed by the deviatoric Cauchy stress. The theory is applied to the problems of thin films on both soft and hard substrates. Numerical solutions are presented for bi-axial tension and simple shear loading of thin films on substrates.     

Crack growth resistance for anisotropic plasticity with non-normality effects

For a plastically anisotropic solid a plasticity model using a plastic flow rule with non-normality is applied to predict crack growth. The fracture process is modelled in terms of a traction–separation law specified on the crack plane. A phenomenological elastic–viscoplastic material model is applied, using one of two different anisotropic yield criteria to account for the plastic anisotropy, and in each case the effect of the normality flow rule is compared with the effect of non-normality. Conditions of small scale yielding are assumed, with mode I loading conditions far from the crack-tip, and various directions of the crack plane relative to the principal axes of the anisotropy are considered. It is found that the steady-state fracture toughness is significantly reduced when the non-normality flow rule is used. Furthermore, it is shown that the predictions are quite sensitive to the value of the maximum angle of deviation from normality in the non-normality flow rule.     

Interface crack growth for anisotropic plasticity with non-normality effects

A plasticity model with a non-normality plastic flow rule is used to analyze crack growth along an interface between a solid with plastic anisotropy and an elastic substrate. The fracture process is represented in terms of a traction-separation law specified on the crack plane. A phenomenological elastic–viscoplastic material model is applied, using an anisotropic yield criterion, and in each case analyzed the effect of non-normality is compared with results for the standard normality flow rule. Due to the mismatch of elastic properties across the interface the corresponding elastic solution has an oscillating stress singularity, and with conditions of small scale yielding this solution is applied as boundary conditions on the outer edge of the region analyzed. Crack growth resistance curves are calculated numerically, and the effect of the near-tip mode mixity on the steady-state fracture toughness is determined. It is found that the steady-state fracture toughness is quite sensitive to differences in the initial orientation of the principal axes of the anisotropy relative to the interface.     

Similarity conditions and criteria in plasticity theory

International Applied Mechanics -     

Theories of ideal plasticity with a singular yield surface

Specific features of the theories of ideal plasticity which are based on the Tresca yield criterion and the maximum reduced stress criterion are discussed. An analysis is carried out in terms of the canonical basis of the deviatoric stress tensor. Lavrent’ev Institute of Hydrodynamics, Siberian Division, Russian Academy of Sciences, Novosibirsk 630090. Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 40, No. 2, pp. 181–188, March–April, 1999.     

A generalized anisotropic and asymmetric yield criterion with adjustable complexity

During the past decades, numerous yield criteria for orthotropic materials, possibly showing tension–compression asymmetry, were developed. Although they were applied successfully to forming simulations, they are usually only adequate for a specific class of materials. The aim of this work is to present a generalized, pressure-independent criterion for plane stress states on the base of a two-dimensional Fourier series. Its complexity is adjustable through the number of considered Fourier coefficients, and thus, albeit using an associated flow rule, virtually any number of experimental data can be captured exactly. The criterion is applicable for materials with or without tension–compression asymmetry.     

Analysis of circular hole expansion with generalized yield criteria

Expansion of a circular hole, embedded in an infinite elastoplastic sheet, is studied within the framework of large strain plane-stress plasticity. Material response is modeled by deformation type theories with two families of generalized isotropic yield criteria. Two distinct problems are examined in detail: hole enlargement under internal pressure and hole expansion under remote tension. Strain hardening and elastic compressibility are fully accounted for.Numerical illustrations reveal constitutive sensitivity of stress and deformation profiles. For the internally pressurized hole the specific power needed to create a new volume unit reaches an asymptotic level practically independent of yield criteria. The specific cavitation power is used to derive a simple relation for the ballistic limit in quasi-static plate perforation, showing good agreement with experimental results. Under remote tension the hole expands spontaneously when external stress approaches a limit which is found to be highly sensitive to the yield criteria.     

A plasticity and anisotropic damage model for plain concrete

A plastic-damage constitutive model for plain concrete is developed in this work. Anisotropic damage with a plasticity yield criterion and a damage criterion are introduced to be able to adequately describe the plastic and damage behavior of concrete. Moreover, in order to account for different effects under tensile and compressive loadings, two damage criteria are used: one for compression and a second for tension such that the total stress is decomposed into tensile and compressive components. Stiffness recovery caused by crack opening/closing is also incorporated. The strain equivalence hypothesis is used in deriving the constitutive equations such that the strains in the effective (undamaged) and damaged configurations are set equal. This leads to a decoupled algorithm for the effective stress computation and the damage evolution. It is also shown that the proposed constitutive relations comply with the laws of thermodynamics. A detailed numerical algorithm is coded using the user subroutine UMAT and then implemented in the advanced finite element program ABAQUS. The numerical simulations are shown for uniaxial and biaxial tension and compression. The results show very good correlation with the experimental data.