Atmospheric corrosion of mild steel in Oman

A systematic study has been made of the initial corrosion products which form on mild steel capons exposed near the coastal region of Oman and at some industrial areas. The phases and compositions of the products formed at different periods of exposure were examined by using Mössbauer spectroscopy (295 and 78 K) and X-ray diffraction (XRD) techniques. The results show that lepidocorcite and maghemite are early corrosion products and goethite starts to form after 2 months of metal exposure to the atmosphere. Akaganeite is an early corrosion product but it forms in marine environments only, which reflects the role of chlorine effect in the atmosphere. The 12 months coupons showed the presence of goethite, lepidocorcite and maghemite, but no akaganeite being seen in the products of one of the studied areas.     

Density functional theory and molecular dynamics simulation study on corrosion inhibition performance of mild steel by mercapto-quinoline Schiff base corrosion inhibitor

Corrosion inhibition mechanism of two mercapto-quinoline Schiff bases, eg., 3-((phenylimino)methyl)quinoline-2-thiol (PMQ) and 3-((5-methylthiazol-2-ylimino)methyl) quinoline-2-thiol (MMQT) on mild steel surface is investigated by quantum chemical calculation and molecular dynamics simulation. Quantum chemical parameters such as E_HOMO, E_LUMO, energy gap (ΔE), dipolemoment (µ), electronegativity (χ), global hardness (η) and fraction of electron transfers from the inhibitor molecule to the metallic atom surface (ΔN) have been studied to investigate their relative corrosion inhibition performance. Parameters like local reactive sites of the present molecule have been analyzed through Fukui indices. Moreover, adsorption behavior of the inhibitor molecules on Fe (1 1 0) surface have been analyzed using molecular dynamics simulation. The binding strength of the concerned inhibitor molecules on mild steel surface follows the order MMQT>PMQ, which is in good agreement with the experimentally determined inhibition efficiencies. In view of the above, our approach will be helpful for quick prediction of a potential inhibitor from a lot of similar inhibitors and subsequently in their rational designed synthesis for corrosion inhibition application following a wet chemical synthetic route.     

Electrochemical behavior and microstructural characterization of 1026 Ni-B coated steel

Ni-B coatings have been deposited on the surfaces of commercial steels (SAE-1026). The depositions were carried out using the electroless plating technique employing a nickel chloride solution with borane-dimethylamine as the reducing agent. These specimens were subsequently heat treated at different temperatures (300-500 °C) and different periods of time. The obtained coating thickness was in the order of approximately 1.5 μm. X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques were used to characterize the structure and superficial morphology of the coatings. Phases like Ni, Ni₃B and Ni₄B₃ were observed through X-ray diffraction and confirmed by differential scanning calorimeter (DSC) studies. Some of the precipitated phases have been structurally characterized. The corrosion behavior of the coated surfaces was carried out by electrochemical impedance spectroscopy (EIS) using electrolytic sodium chlorine solutions with pH 2 and 7. The EIS results showed an active corrosion mechanism in acid solution while diffusion-reaction phenomena are predominant in neutral solution.     

Quinoxaline derivatives as corrosion inhibitors for mild steel in hydrochloric acid medium: Electrochemical and quantum chemical studies

The corrosion inhibition potential of four quinoxaline derivatives namely, 1-[3-(4-methylphenyl)-5-(quinoxalin-6-yl)-4,5-dihydropyrazol-1-yl]butan-1-one (Me-4-PQPB), 1-(3-(4-methoxyphenyl)-5-(quinoxalin-6-yl)-4,5-dihydropyrazol-1-yl)butan-1-one (Mt-4-PQPB), 1-[3-(3-methoxyphenyl)-5-(quinoxalin-6-yl)-4,5-dihydropyrazol-1-yl]butan-1-one (Mt-3-PQPB) and 1-[3-(2H-1,3-benzodioxol-5-yl)-5-(quinoxalin-6-yl)-4,5-dihydropyrazol-1-yl]butan-1-one (Oxo-1,3-PQPB) was studied for mild steel corrosion in 1 M HCl solution using electrochemical, spectroscopic techniques and quantum chemical calculations. The results of both potentiodynamic polarization and electrochemical impedance spectroscopic studies revealed that the compounds are mixed-type inhibitors and the order of corrosion inhibition efficiency at 100 ppm is Me-4-PQPB>Mt-3-PQPB>Oxo-1,3-PQPB>Mt-4-PQPB. Fourier transform infrared (FTIR) and ultraviolet–visible (UV–vis) spectroscopic analyses confirmed the presence of chemical interactions between the inhibitors and mild steel surface. The adsorption of the inhibitor molecules on mild steel surface was found to be both physisorption and chemisorption but predominantly chemisorption. The experimental data obey Langmuir adsorption isotherm. Scanning electron microscopy studies revealed the formation of protective films of the inhibitors on mild steel surface. Quantum chemical parameters obtained from density functional theory (DFT) calculations support experimental results.     

Molecular modeling study on inhibition performance of imidazolines for mild steel in CO2 corrosion

Corrosion inhibiting performance of 1-hydroxyethyl-2-heptadecylimidazoline (A) and 1-aminoethyl-2-heptadecylimidazoline (B) for mild steel was evaluated by combination of quantum chemistry calculation, molecular mechanics, and molecular dynamics simulation. The calculated results by quantum chemistry method demonstrated that frontier orbitals of A and B molecules are mainly located on imidazoline rings, and molecule B possesses higher reactivity than molecule A. The calculated results by molecular mechanics and molecular dynamics simulation presented that these two inhibitor molecules could form dense and high-coverage membranes to prevent diffusion of reactive corrosive species to metal surface. Furthermore, the adsorption energy, cohesive energy, and adsorption angle demonstrated that the binding affinity and stability of B membrane was remarkably greater than that of A, which indicated that B had better inhibition performance in CO₂ corrosion. The calculated results were well accorded with previous reported experimental results. These researches implied that molecular modeling might be an effective approach to assess inhibition performance, which has potential application in design of new inhibitors.     

Electrochemical and thermodynamic studies to evaluate the inhibition effect of synthesized piperidine derivatives on the corrosion of mild steel in acidic medium

Ionics - The inhibition ability of three newly synthesized piperidine sulphonamides toward the mild steel (MS) corrosion was investigated using mass loss and electrochemical techniques. The...     

Electrochemical synthesis and corrosion behaviour of poly (pyrrole-co-o-anisidine-co-o-toluidine)

In this study, a ter-polymer film of pyrrole, o-anisidine and o-toluidine has been electrochemically synthesized on low carbon steel. The synthesis solution was aqueous oxalic acid containing 2:1:1 monomer feed ratio between pyrrole, o-anisidine and o-toluidine, respectively. The characterization of synthesized ter-polymer film was realized with help of UV–Vis absorption, Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM) and differential scanning calorimetry (DSC) techniques. The stability of this ter-polymer film as a coating material has also been investigated on steel, in 3.5% NaCl solution. Under such severe conditions, the ter-polymer film was found to exhibit low permeability against water ingress. It was able to exhibit protective coating behavior on steel, even after 72 h exposure time. The DSC results revealed that the ter-polymer film had better thermal stability with respect to single polypyrrole film. The synthesized ter-polymer film was completely different in aspect of morphology, stability and other structural properties when compared to single polypyrrole film. This highly stable and extremely thin (0.80 μm) film can find application for various purposes (anticorrosive, electrocatalytic, etc.), at where the stability of polypyrrole like films constitutes a drawback.     

Characterization of the corrosion products formed on mild steel in acidic medium with N-octadecylpyridinium bromide as corrosion inhibitor

The characterization of the corrosion products formed on mild steel SAE 1018 after 2 months exposure in aqueous sulfuric acid with and without corrosion inhibitor N-octadecylpyridinium bromide has been carried out by means of transmission ⁵⁷Fe Mössbauer spectroscopy and X-ray powder diffraction (XRD). The major constituent of the rust formed in this environment without corrosion inhibitor is goethite (??-FeOOH). The samples with N-octadecylpyridinium bromide contain rozenite and large amounts of melanterite in the corrosion layers.     

Analysis of atmospheric corrosion products of steel and coated steel by means of scattering Mössbauer spectrometry

Wearthering steels treated with and without zinc phosphate solution were exposed to atmosphere for 15 years and rust layers produced on the steels were analysed by scattering Mössbauer spectrometry (CEMS and XMS). γ-FeOOH, fine α-FeOOH, 5Fe₂O₃·9H₂O, γ-Fe₂O₃ and Fe₃O₄ were identified to be present in the rust formed on the steel without phosphate coating. Large particles of γ-Fe₂O₃ and Fe₃O₄ formed on the uncoated steel exposed to atmosphere in a position facing north on vertical plane. The layer structure of rust was affected by the position. The thin rust layer formed on the phosphate + carylite resin coated steel was considered to consist of γ-FeOOH, fine α-FeOOH, and fine γ-Fe₂O₃.     

Electrochemical impedance spectroscopy and X-ray photoelectron spectroscopy study of the corrosion behaviour of galvanized steel and electroplating steel

The efficiency of a formula containing 2-{(2-hydroxyethyl)[(4-methyl-1H-1,2,3-benzotriazol-1-yl)methyl]amino}ethanol (tolyltriazole) and decanoic acid as corrosion inhibitor for galvanized steel and electroplating steel in aqueous solution have been determined by electrochemical impedance spectroscopy (EIS) techniques. The experimental data obtained from this method show a frequency distribution and therefore a modelling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. The corrosion behaviour in the presence of different concentration of decanoic acid (DA) in the formula was also investigated by EIS. Results obtained reveal that, the formula is a good inhibitor for galvanized steel and electroplating steel in aqueous solution, the better performance was obtained in the case of galvanized steel. The ability of the inhibitor to be adsorbed on the surface was dependent on the nature of metal. X-ray photoelectron spectroscopy surface analysis with inhibitor shows that it's chemisorbed at the galvanized and electroplating steel/aqueous solution interface.     

Inhibiting effects of some oxadiazole derivatives on the corrosion of mild steel in perchloric acid solution

The efficiency of 3,5-bis(n-pyridyl)-1,3,4-oxadiazole (n-POX, n = 1, 2, 3), as corrosion inhibitors for mild steel in 1 M perchloric acid (HClO₄) have been determined by weight loss measurements and electrochemical studies. The results show that these inhibitors revealed a good corrosion inhibition even at very low concentrations. Comparison of results among those obtained by the studied oxadiazoles shows that 3-POX was the best inhibitor. Polarisation curves indicate that n-pyridyl substituted-1,3,4-oxadiazoles are mixed type inhibitors in 1 M HClO₄. The adsorption of these inhibitors follows a Langmuir isotherm model. The electronic properties of n-POX, obtained using the AM1 semi-empirical quantum chemical approach, were correlated with their experimental efficiencies using the linear resistance model (LR).     

Electrochemical fabrication of a novel conducting polythiophene film junction

A compact conductive polythiophene (PT) film junction was prepared by potential controlled electrochemical doping after electropolymerization of thiophene. The polythiophene film was cation-doped on one side, while its other side was anion-doped, which resulted in a polythiophene p-n junction film diode. The free-standing polythiophene film junction diode was flexible and was 1.5 times stronger than aluminum metal. After treatment by a strong electric field, the polythiophene p-n junction exhibits a novel electric property like an intelligent electric switch.     

Inhibition of mild steel corrosion by Morinda tinctoria leaves extract in sulphuric acid medium

The corrosion inhibition of mild steel in 0.5 M sulphuric acid by aqueous and acid extracts of leaves of Morinda tinctoria was studied using weight loss, colorimetric and electrochemical techniques. Results obtained indicate that both the extracts are effective in sulphuric acid medium and the efficiency decreases with increase in temperature. Added halide additives improve the efficiency of the inhibitor. From the thermodynamic, spectral, and surface analyses, the nature of adsorption has been found out.     

Electrochemical, SEM/EDS and quantum chemical study of phthalocyanines as corrosion inhibitors for mild steel in 1 mol/l HCl

The inhibition effect of metal-free phthalocyanine (H₂Pc), copper phthalocyanine (CuPc) and copper phthalocyanine tetrasulfuric tetrasodium salt (CuPc·S₄·Na₄) on mild steel in 1 mol/l HCl in the concentration range of 1.0 × 10⁻⁵ to 1.0 × 10⁻³ mol/l was investigated by electrochemical test, scanning electron microscope with energy dispersive spectrometer (SEM/EDS) and quantum chemical method. The potentiodynamic polarization curves of mild steel in hydrochloric acid containing these compounds showed both cathodic and anodic processes of steel corrosion were suppressed, and the Nyquist plots of impedance expressed mainly as a capacitive loop with different compounds and concentrations. For all these phthalocyanines, the inhibition efficiency increased with the increase in inhibitor concentration, while the inhibition efficiencies for these three phthalocyanines with the same concentration decreased in the order of CuPc·S₄·Na₄ > CuPc > H₂Pc according to the electrochemical measurement results. The SEM/EDS analysis indicated that there are more lightly corroded and oxidative steel surface for the specimens after immersion in acid solution containing 1.0 × 10⁻³ mol/l phthalocyanines than that in blank. The quantum chemical calculation results showed that the inhibition efficiency of these phthalocyanines increased with decrease in molecule's LUMO energy, which was different from the micro-cyclic compounds.     

Effect of synthesis temperature on the phase structure and electrochemical performance of nickel hydroxide

Nickel hydroxide powder is prepared by chemical precipitation method, and the effect of synthesis temperature on the phase structure and electrochemical performances of nickel hydroxide is investigated. The phase structure is characterized by X-ray diffraction (XRD), and the electrochemical performances are characterized by cyclic voltammetry, electrochemical impedance spectroscopy, and charge/discharge tests. The XRD results show that low temperatures (0–20 °C) induce the precipitation of badly crystallized nickel hydroxide while at high temperatures (40–60 °C) crystallized β-nickel hydroxide is formed. Electrochemical performance tests show that the nickel hydroxide synthesized at low temperature has better electrochemical reversibility, lower electrochemical reaction impedance, and higher discharge capacity than that of the nickel hydroxide synthesized at high temperature.     

Inhibition of corrosion of commercial mild steel in presence of tetrazole derivatives in acid medium

The inhibitive influence of tetrazole derivatives namely, 1-(9¹-acridinyl)-5-(4′-aminophenyl) tetrazole, 1-(9′-acridinyl)-5-(4′-hydroxy phenyl) tetrazole and 1-(9′-acridinyl)-5-(4′-chlorophenyl) tetrazole on the corrosion of commercial mild steel in 1 N hydrochloric acid medium was studied by weight loss method. The monolayer adsorption has been confirmed by fitting the data to the Langmuir adsorption isotherm. Weight loss studies have been carried out at 303K, 318K and 333K. Thermodynamic parameters like heat of adsorption, activation energy and free energy change have been calculated. The maximum inhibition of efficiency of tetrazole derivatives, 1-(9′-acridinyl)-5-(4′-amoinophenyl) tetrazole, 1-(9′acridinyl)-5-(4′-hydroxyphenyl) tetrazole and 1-(9′-acridinyl)-5-(4′-Chlorphenyl) tetrazole was found to be 60.59%, 89.00% and 92.74, respectively. Paper presented at the 2nd International Conference on Ionic Devices, Anna University, Chennai, India, Nov. 28–30, 2003.     

Electrochemical synthesis and characterization of polyaniline-coated PEMFC metal bipolar plates with improved corrosion resistance

This article reported the electrochemical deposition of polyaniline (PANI) on 316-L stainless steel (316LSS) to improve the anti-corrosion performance as PEMFC metal bipolar plates. The results indicate that PANI can increase the corrosion potential of 316LSS by more than 410.57 mV and effectively decrease the corrosion current density by four orders of magnitude in comparison with the uncoated 316LSS. The experimental results showed that the PANI increased the open-circuit potential of the steel by about 140 mV. The polarization current value of PANI-coated 316LSS reduced to 2.3 × 10^?7 A/cm² under the PEMFC cathode working condition. During exposure for 12 h, Nyquist plots of PANI-coated 316LSS did not change substantially. This indicates that the PANI coating was an effective barrier against the inward penetration of corrosive species.     

Electrochemical synthesis and performance of PANI electrode material for electrochemical capacitor

Polyaniline (PANI) electrode materials doped with sulfuric acid (H₂SO₄) were prepared by cyclic voltammetry (CV) method in different reaction conditions. The structure and morphology of PANI samples were characterized by Fourier transform infrared spectroscopy and scanning electron microscope. The electrochemical properties of PANI samples were studied by CV, galvanostatic charge/discharge, and electrochemical impedance spectroscopy tests. Additionally, the effects of reaction conditions including aniline concentration, voltammetry scan rate, and deposition time on the morphology and properties of PANI samples were investigated in detail. The results showed that the PANI synthesized under the optimal conditions of 0.2 mol?L^?1 aniline, scan rate 20 mV?s^?1, and deposition time 50 min is in the form of nanorods with a cross-linked network structure. It exhibits an outstanding capacitive performance with good cycle stability and high rate performance. Besides, the specific capacitance of PANI is as high as 757 F?g^?1.     

Characterization of initial atmospheric corrosion of conventional weathering steels and a mild steel in a tropical atmosphere

The phases and compositions of the corrosion products of a mild steel (A-36) and two weathering steels (A-588 and COR 420) formed after 3 months exposure to the tropical marine atmosphere of Panama were examined using FTIR and Mössbauer spectroscopy. The results show that amorphous or crystallized iron oxyhydroxides goethite α-FeOOH and lepidocrocite γ-FeOOH are early corrosion products. Maghemite γ-Fe₂O₃ and magnetite Fe₃O₄ have also been identified and found to be prominent components for steels exposed to the most aggressive conditions. The formation of akaganeite β-FeOOH was observed when chlorides were occluded within the rust. FTIR showed the presence of hematite α-Fe₂O₃ in one sample.