Velocity measurements of wake-induced unsteady flow in a linear turbine cascade

Extensive velocity measurements have been taken in a linear turbine cascade with unsteady oncoming wakes. The unsteady wakes were generated by moving cylinders on a squirrel cage device. The Reynolds number was 1.1 × 10⁵, and the Strouhal number varied from o to 7.36. The blade-to-blade flow and the boundary layers on the suction side were measured with a hot-wire anemometer. The results were obtained in ensemble-averaged form so that periodic unsteady processes can be studied. Of particular interest was the transition of the boundary layer. The boundary layer remained laminar in the case without wakes. The passing wakes caused transition, and the beginning of transition moves forward as the wake-passing frequency increases. Unlike in the flat plate study of Liu and Rodi (1991a) the boundary layer state hardly changed with time, although the turbulence level in the boundary layer showed clear periodic response to the passing wakes. The work reported here was sponsored by the German Federal Ministry of Research and Technology through program TURBOTHERM under contract no. 0326501D. The authors should like to thank Mr. D. Bierwirth for his excellent technician work on this project, Dr. N. H. Cho for his help with the preparation of the plots and Mrs. R. Zschernitz for her expert typing of the text.     

Simulation of the Effect of the Freestream Turbulence Parameters on the Boundary Layer of a Curvilinear Airfoil

Modified variants of differential turbulence models which make it possible continuously to calculate both the entire flow region with laminar, transition and turbulent regimes and local low Reynolds number zones are proposed for investigating the flow and heat transfer in the boundary layers developing in compressible gas flow past curvilinear airfoils. The effect of the intensity and scale of free-stream turbulence and their variability along the outer boundary layer edge, as well as the combined action of the turbulence intensity and the streamwise pressure gradient in flow past blade profiles, on the heat transfer and near-wall turbulence characteristics is analyzed. The numerical results are compared with experimental and theoretical data.     

Effects of free stream turbulence on the distribution of heat transfer around turbine blade sections

Local convective heat transfer coefficients to a number of modern gas turbine blade sections have been measured under a wide range of mainstream conditions, from notionally steady flows to highly perturbed turbulent flows. The paper discusses the results and, through a detailed analysis of the pertinent boundary layer flow parameters and their relation to the observed experimental results, tests criteria for the occurrence of transition from laminar to turbulent boundary layers, a factor which all the data from this work confirm as critical in predicting the quantitative effects of mainstream turbulence on heat transfer rates. Artificially induced mainstream turbulence, which is endemic in the flows in a real turbine, enhances significantly the heat transfer rates, especially to the leading edge regions and on the pressure surface, particularly when the acceleration is tending to suppress transition. The results presented here confirm existing criteria for laminarisation and the applicability of some of those available for predicting laminar-turbulent transition. The observations also demonstrate how surface geometry can influence the stability of the flows, and the uncertainties which remain in assessing the effect of Goertler vortices and their role in the convective heat transfer process.     

Experimental study on the effect of unsteadiness on boundary layer development on a linear turbine cascade

 The results from an experimental investigation of unsteady boundary layer behavior on a linear turbine cascade are presented in this paper. To perform a detailed study on unsteady cascade aerodynamics and heat transfer, a new large-scale, high-subsonic research facility for simulating the periodic unsteady flow has been developed. It is capable of sequentially generating up to four different unsteady inlet flow conditions that lead to four different passing frequencies, wake structures, and freestream turbulence intensities. For a given Reynolds number, two different unsteady wake formations are utilized. Detailed unsteady boundary layer velocity. turbulence intensity, and pressure measurements are performed along the suction and pressure surfaces of one blade. The results display the transition and development of the boundary layer, ensemble-averaged velocity, and turbulence intensity. Received: 23 September 1996/Accepted: 19 February 1997     

Effect of an axial throughflow on buoyancy-induced flow in a rotating cavity

In this paper large-eddy simulation is used to study buoyancy-induced flow in a rotating cavity with an axial throughflow of cooling air. This configuration is relevant in the context of secondary air systems of modern gas turbines, where cooling air is used to extract heat from compressor disks. Although global flow features of these flows are well understood, other aspects such as flow statistics, especially in terms of the disk and shroud boundary layers, have not been studied. Here, previous work for a sealed rotating cavity is extended to investigate the effect of an axial throughflow on flow statistics and heat transfer. Time- and circumferentially-averaged results reveal that the thickness of the boundary layers forming near the upstream and downstream disks is consistent with that of a laminar Ekman layer, although it is shown that the boundary layer thickness distribution along the radial direction presents greater variations than in the sealed cavity case. Instantaneous profiles of the radial and azimuthal velocities near the disks show good qualitative agreement with an Ekman-type analytical solution, especially in terms of the boundary layer thickness. The shroud heat transfer is shown to be governed by the local centrifugal acceleration and by a core temperature, which has a weak dependence on the value of the axial Reynolds number. Spectral analyses of time signals obtained at selected locations indicate that, even though the disk boundary layers behave as unsteady laminar Ekman layers, the flow inside the cavity is turbulent and highly intermittent. In comparison with a sealed cavity, cases with an axial throughflow are characterised by a broader range of frequencies, which arise from the interaction between the laminar jet and the buoyant flow inside the cavity.     

Factors influencing heat transfer to the pressure surfaces of gas turbine blades

It is suggested that heat transfer through the laminar boundary layer flowing over the concave pressure surface of a turbine blade is strongly influenced by the presence of Taylor-Goertler vortices, as well as by mainstream turbulence. Transition occurs when these factors in concert outweigh the tendency of the boundary layer to remain laminar in the favourable pressure gradients characteristic of flow over pressure surfaces.     

Heat transfer over an unsteady stretching surface

Similarity solution of the laminar boundary layer equations corresponding to an unsteady stretching surface have been studied. The governing time-dependent boundary layer are transformed to ordinary differential equations containg Prandtl number and unsteadiness parameter. The effect of various govern-ing parameters such as Prandtl number and unsteadiness param-eter which determine the velocity and temperature profiles and heat transfer coefficient are studied.     

Analysis of DNS and LES of Flow in a Low Pressure Turbine Cascade with Incoming Wakes and Comparison with Experiments

The flow around a low-pressure turbine rotor blade with incoming periodic wakes is computed by means of DNS and LES. The latter adopts a dynamic sub-grid-scale model. The computed results are compared with time-averaged and instantaneous measured quantities. The simulation sreveal the presence of elongated flow structures, stemming from the incoming wake vorticity, which interact with the pressure side boundary layer. As the wake approaches the upstream half of the suction side, its vortical structures are stretched and align with the main flow, resulting in an impingement at virtually zero angle of attack. Periodically, in the absence of impinging wakes, the laminar suction side boundary layer separates in the adverse pressure gradient region. Flow in the laminar separation bubble is found to undergo transition via a Kelvin–Helmholtz instability. Subsequent impingement of the wake inhibits separation and thus promotes boundary layer reattachment. LES provides a fair reproduction of the DNS results both in terms of instantaneous, phase-averaged, and time-averaged flow fields with a considerable reduction in computational effort. This revised version was published online in July 2006 with corrections to the Cover Date.     

Large Eddy Simulation of a Controlled Diffusion Compressor Cascade

In this research a Controlled Diffusion (CD) compressor cascade stator blade is simulated at a Reynolds number of ??700,000, based on inflow velocity and chord length, using Large Eddy Simulation (LES). A wide range of flow inlet angles are computed, including conditions near the design angle, and at high negative and positive incidence. At all inlet angles the surface pressure distributions are well-predicted by the LES. Near the design angle the computed suction side boundary layer thickness agrees well with experimental data, whilst the pressure side boundary layer is poorly predicted due to the inability of LES to capture natural boundary layer transition on the present grid. A good estimation of the loss is computed near the design angle, whilst at both high positive and negative incidences the loss is less well predicted owing to discrepancies between the computed and experimental boundary layer thickness. At incidences above the design angle a laminar separation bubble forms near the leading edge of the suction surface, which undergoes a transition to turbulence. Similar behaviour is noted on the pressure surface at negative incidence. At high negative incidence contra-rotating vortex pairs are found to form around the leading edge in response to an unsteady stagnation line across the span of the blade. Such structures are not apparent in time-averaged statistical data due to their highly-transient nature.     

Calculation of the hydrodynamic interaction of blade cascades with consideration for the diffusion of unsteady wakes

A semianalytical method was developed to calculate the hydrodynamic interaction of two blade cascades moving relative to one another. The potential perturbation of the flow by the cascades and the vortex perturbation due to blade edge wakes are taken into account. Along with the steady wakes caused by boundary layer separation from the blade cascades, allowance is made of the unsteady wakes separating from the blade trailing edges because of change in velocity circulation on them. The unsteady wakes are calculated with allowance for their diffusion in the presence of flow viscosity using approximate boundarylayer theory. The method is implemented as a program for calculating the unsteady hydrodynamic characteristics of blade cascades on a personal computer. Examples of calculation and a comparison with experiment are given.     

Self-similar thermal boundary layers on plane and axisymmetric bodies

This paper proposes an approximate solution procedure for the prediction of the forced convection heat transfer through self-similar laminar boundary layers. The differential equations governing the viscous and thermal boundary layers have been reduced to a pair of algebraic equations for the boundary layer shape factor and the boundary layer thickness ratio. The local Nusselt number predicted under various pressure gradients turns out to be in excellent agreement with that of the exact solution over a wide range of the Prandtl number.     

Coherent Structures Formation During Wake-Boundary Layer Interaction on a LP Turbine Blade

Particle Image Velocimetry (PIV) measurements have been analyzed in order to characterize the dynamics of coherent structures (eddies and streaks) within the suction side boundary layer of a low pressure turbine cascade perturbed by impinging wakes. To this end, the instantaneous flow fields at low Reynolds number and elevated free-stream turbulence intensity level (simulating the real condition of the blade row within the engine) were investigated in two orthogonal planes (a blade-to-blade and a wall-parallel plane). Proper Orthogonal Decomposition (POD) has been employed to filter the instantaneous flow maps allowing a better visualization of the structures involved in the transition process of the boundary layer. For the unsteady case properly selected POD modes have been also used to sort the instantaneous PIV images in the wake passage period. This procedure allows computing phase-averaged data and visualizing structures size and intensity in the different parts of the boundary layer during the different wake passage phases. The contributions to the whole shear stress due to the largest spanwise oriented scales at the leading and trailing boundaries of the wake-jet structures and those associated with streaky structures observed in the bulk of the wake are discussed. Instantaneous images in the wall-parallel plane are filtered with POD and they allow us to further highlight the occurrence of low and high speed traveling streaks (Klebanoff mode). The periodic advection along the suction side of the high turbulent content regions carried by the wakes anticipates both formation and sinuous instability of the streaks inside the boundary layer as compared with the steady case. The dynamics driving the breakdown of the streaks and the consequent formation of nuclei with high wall-normal vorticity have been found to be almost the same in the steady and the unsteady cases. Auto-correlation of the instantaneous images are also presented in order to highlight analogies and differences in the size and spacing of streaks in the two cases. These results are also compared with the available literature concerning simplified geometries (i.e flat plate) operating under steady inflow.     

Second-order effects in unsteady laminar compressible three-dimensional stagnation-point boundary layers

The flow, heat and mass transfer at the stagnation point of a three-dimensional body in unsteady laminar compressible fluid with variable properties have been studied using a second-order boundary-layer theory when the basic potential flow admits selfsimilarity. Both nodal and saddle point regions have been considered. The equations governing the flow have been solved numerically using an implicit finite-difference scheme. It is observed that the enhancement or reduction in the skin friction and heat transfer due to the second-order boundary layers depends upon the values of the parameter characterizing the unsteadiness in the free-stream velocity, the nature of the stagnation point, the variation of the density-viscosity product across the boundary layer, mass transfer and the wall temperature. The suction increases the skin friction and heat transfer whereas injection does the opposite.     

Turbulence measurements in the inlet plane of a centrifugal compressor vaneless diffuser

Detailed flow measurements at the inlet of a centrifugal compressor vaneless diffuser are presented. The mean 3-d velocities and six Reynolds stress components tensor are used to determine the turbulence production terms which lead to total pressure loss. High levels of turbulence kinetic energy were observed in both the blade and passage wakes, but these were only associated with high Reynolds stresses in the blade wakes. For this reason the blade wakes mixed out rapidly, whereas the passage wake maintained its size, but was redistributed across the full length of the shroud wall. Peak levels of Reynolds stress occurred in regions of high velocity shear and streamline curvature which would tend to destabilize the shear gradient. Four regions in the flow are identified as potential sources of loss - the blade wake, the shear layers between passage wake and jet, the thickened hub boundary layer and the interaction region between the secondary flow within the blade wake and the passage vortex. The blade wakes generate most turbulence, with smaller contributions from the hub boundary layer and secondary flows, but no significant contribution is apparent from the passage wake shear layers.     

Entropy analysis of unsteady magneto-nanofluid flow past accelerating stretching sheet with convective boundary condition

The unsteady laminar magnetohydrodynamics(MHD) boundary layer flow and heat transfer of nanofluids over an accelerating convectively heated stretching sheet are numerically studied in the presence of a transverse magnetic field with heat source/sink. The unsteady governing equations are solved by a shooting method with the Runge-KuttaFehlberg scheme. Three different types of water based nanofluids, containing copper, aluminium oxide, and titanium dioxide, are taken into consideration. The effects of the pertinent parameters on the fluid velocity, the temperature, the entropy generation number, the Bejan number, the shear stress, and the heat transfer rate at the sheet surface are graphically and quantitatively discussed in detail. A comparison of the entropy generation due to the heat transfer and the fluid friction is made with the help of the Bejan number. It is observed that the presence of the metallic nanoparticles creates more entropy in the nanofluid flow than in the regular fluid flow.     

Numerical investigation of secondary flows in a high-lift low pressure turbine

In turbomachines, secondary flows (or endwall flows) typically originate at the junction between endwalls and the blade surface. Within the blade passage, the strength of the secondary flows is amplified by the crossflow from the pressure to the suction surface of the blade. The enhanced mixing due to secondary flows induce additional losses into the system. This decreases the overall work output and also changes the flow incidence onto the downstream blade rows. Using a series of high-fidelity eddy resolving simulations, the current study attempts to provide an improved understanding for the complex flow physics over the endwalls of a high-lift Low Pressure Turbine (LPT) blade. The effect of three different inflow conditions has been studied. These include a laminar boundary layer (LBL), a turbulent boundary layer (TBL) and wakes with secondary flow (W&S) from an upstream blade row. For the simulations with TBL and W&S, precursor eddy resolving simulations were used to prescribe realistic inflows. The loss generation mechanisms were subsequently studied both at the endwall and the midspan, which includes evaluating the mass-averaged total pressure loss coefficient (Y_p) and the loss generation rate.When compared to LBL, additional disturbances from an incoming TBL and wakes with secondary flows enhanced the mixing within the blade passage resulting in a substantial increase in the total pressure loss. Prior to flow transition, incoming wakes with secondary flows increased the local loss generation rate at both the endwall and the midspan in the front portion of the blade passage (x/C_x < 0.84). In contrast, in the aft portion of the passage (x/C_x > 0.8), the incoming wakes effectively suppressed the separation bubble at the midspan thereby decreasing the local loss generation rate. It is also demonstrated that the wakes shed from the trailing edge at the mid-span mix out rapidly when compared to the passage vortex at the endwall.     

Laminar flow and heat transfer in confined channel flow past square bars arranged side by side

A numerical investigation was conducted to analyze the unsteady laminar flow field and heat transfer characteristics in a plane channel with two square bars mounted side by side to the approaching flow. A finite volume technique is applied with a fine grid and time resolution. The transverse separation distance between the bars (G/d) is varied from 0 to 5, whereas the bar height to channel height is d/H=1/8, and the channel length is L=5H. Different flow regimes develop in the channel due the interaction between the two mounted square bars, steady flow, flow with vortex shedding synchronization either in phase or in anti-phase, or biased flow with low frequency modulation of vortex shedding are found. Results show that the pressure drop increase and heat transfer enhancement are strongly dependent of the transverse separation distance of the bars and the channel Reynolds number.     

Natural convection with evaporation in a vertical cylindrical cavity under the effect of temperature-dependent surface tension

The effect of surface tension on laminar natural convection in a vertical cylindrical cavity filled with a weak evaporating liquid has been analyzed numerically. The cylindrical enclosure is insulated at the bottom, heated by a constant heat flux from the side, and cooled by a non-uniform evaporative heat flux from the top free surface having temperature-dependent surface tension. Governing equations with corresponding boundary conditions formulated in dimensionless stream function, vorticity, and temperature have been solved by finite difference method of the second-order accuracy. The influence of Rayleigh number, Marangoni number, and aspect ratio on the liquid flow and heat transfer has been studied. Obtained results have revealed that the heat transfer rate at free surface decreases with Marangoni number and increases with Rayleigh number, while the average temperature inside the cavity has an opposite behavior; namely, it growths with Marangoni number and reduces with Rayleigh number.