Spatially inhomogeneous crystallinity in heterogeneous ethylene‐α‐olefin copolymers

The crystallinity development in heterogeneous ethylene‐1‐butene copolymers is compared with that in ethylene copolymers, with more bulky 1‐heptene as a comonomer. The thermal transitions of the 1‐heptene based copolymers persistently occur at higher temperatures than of the corresponding 1‐butene copolymers. The earlier crystallization onset is reflected in thicker primary crystals, which in turn are associated with the presence of longer ethylene sequences because of the inaccessibility of 1‐heptene to sterically shielded catalytic sites. In addition, the 1‐heptene based copolymers are characterized by a higher degree of primary crystallinity, whereas the 1‐butene copolymers exhibit more prominent secondary crystallization. The 1‐butene based copolymers thus have a less heterogeneous chemical composition distribution. At high comonomer contents, the highly heterogeneous nature of the 1‐heptene copolymers is emphasized by a more pronounced presence of low crystalline spherulite inclusions accomplished by the liquid–liquid phase separation of dissimilar polymeric chains before crystallization. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3000–3018, 2005     

Differential scanning calorimetry,small‐angle X‐ray scattering,and wide‐angle X‐ray scattering on homogeneous and heterogeneous ethylene‐α‐copolymers

The objective of this work was to use both X‐ray and differential scanning calorimetry techniques in a comparative study of the lamellar and crystalline structures of heterogeneous and homogeneous ethylene‐α‐copolymers. The samples differed in the comonomer type (1‐butene, 1‐hexene, 1‐octene, and hexadecene), comonomer content, and catalyst used in the polymerizations. Step crystallizations were performed with differential scanning calorimetry, and the crystallinity and lamellar thicknesses of the different crystal populations were determined. Wide‐angle X‐ray scattering was used to determine crystallinities, average sizes of the crystallites, and dimensions of the orthorhombic unit cell. The average thickness, separation of the lamellae, and volume fractions of the crystalline phase were determined by small‐angle X‐ray scattering (SAXS). The results revealed that at densities below 900 kg/m³, polymers were organized as poorly organized crystal bundles. The lamellar distances were smaller and the lamellar thickness distributions were narrower for the homogeneous ethylene copolymers than for the heterogeneous ones. Step‐crystallization experiments by SAXS demonstrated that the long period increased after annealing. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1860–1875, 2001     

Shape and diffusion of the monomer‐controlled copolymerization of ethylene and α‐olefins over Cp2ZrCl2 confined in the nanospace of the supercage of NaY

Cp₂ZrCl₂ confined inside the supercage of NaY zeolites [NaY/methylaluminoxane (MAO)/Cp₂ZrCl₂] exhibited the shape and diffusion of a monomer‐controlled copolymerization mechanism that strongly depended on the molecular structure of the monomer and its size. For the ethylene–propylene copolymerization, NaY/MAO/Cp₂ZrCl₂ showed the effect of the comonomer on the increase in the polymerization rate in the presence of propylene, whereas the ethylene/1‐hexene copolymerization showed little comonomer effect, and the ethylene/1‐octene copolymerization instead showed a comonomer depression effect on the polymerization rate. Isobutylene, having a larger kinetic diameter, had little influence on the copolymerization behaviors with NaY/MAO/Cp₂ZrCl₂ for the ethylene–isobutylene copolymerization, which showed evidence of the shape and diffusion of a monomer‐controlled mechanism. The content of the comonomer in the copolymer chain prepared with NaY/MAO/Cp₂ZrCl₂ decreased by about one‐half in comparison with that of Cp₂ZrCl₂. A differential scanning calorimetry study on the melting endotherms after the successive annealing of the copolymers showed that the copolymers of NaY/MAO/Cp₂ZrCl₂ had narrow comonomer distributions, whereas those of homogeneous Cp₂ZrCl₂ were broad. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2171–2179, 2003     

Melting behavior of polyethylene/α‐olefin copolymers: Narrow composition distribution copolymers and fractions from Ziegler–Natta and single‐site catalyst products

The melting temperature and heat of fusion were measured for an extensive series of compositionally uniform copolymers of ethylene with butene‐1, hexene‐1, and octene‐1. Fractions and whole polymers that exhibited minimal interchain compositional heterogeneity were from commercial copolymers made with either Ziegler–Natta (ZN) or single‐site metallocene catalysts. The present results do not support recent claims that ZN and corresponding metallocene catalyst copolymers melt at significantly different temperatures, nor the implication that comonomer incorporation is “blocky” in ZN copolymers. In five of the six comonomer/catalyst systems the dependencies of the melting temperature on comonomer type and amount were scarcely distinguishable. This common behavior is the same as that for a model random copolymer, so we conclude that most ethylene/α‐olefin copolymers have random distributions of ethylene sequences. The exception in the present study is a metallocene ethylene/butene‐1 copolymer that melts at lower temperatures and apparently has perceptibly alternating sequence distributions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3416–3427, 2004     

Chain microstructure of homogeneous ethylene‐1‐alkene copolymers and characteristics of single site catalysts using a direct 13C NMR peak method. Part II. Application to ethylene–propylene copolymers showing inversion

All relevant ¹³C NMR signals of a series of 19 homogeneous ethylene–propylene copolymers were used to fit the first‐order Markov reactivity ratios of the catalyst and the theoretical feeds. The copolymers cover a broad range of comonomer incorporations, from 17.0 to 56.5%, and show both primary (1,2) and secondary (2,1) insertions. As expected, two solutions are found, the normal solution showing a better fit and reliability > 99.5%. The reactivity ratios, r₁₂ = 20.0, r₁₃ = 162.0, r₂₁ = 0.015, r₂₃ = 1.3, and r₃₁ = 0.060, provide direct information about the vanadium‐based catalyst, the kinetics, and the chain microstructure. The values also explain the comonomer content‐dependent inversion and even predict a 100% secondary insertion PP homopolymer. With these results, the direct peak method shows that the use of all relevant ¹³C NMR peaks improves the accuracy of first‐order Markov modeling. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 738–746, 2006     

Partially miscible EVOH/copolyamide‐6/6.9 blends: The effect of stretching on the structure

Binary blends of random copolymers, ethylene‐vinyl‐alcohol (EVOH) consisting of 38 mol % ethylene and Copolyamide‐6/6.9 with an approximate 1 : 1 comonomer ratio, were prepared via blown‐film extrusion and uniaxial stretching. The anisotropy induced by the uniaxial deformation of the polymer blends was characterized by X‐ray diffraction and birefringence measurements. The stretched films also were investigated via oxygen permeability. The results showed a sharp decrease in the apparent crystallite size throughout the entire composition range in comparison to the blown films. However, the order perceived within the amorphous phase in the EVOH‐rich blends increased (decrease in oxygen permeability), whereas in the copolyamide‐rich blends, orientation resulted in a decrease in the amorphous phase order (increase in permeability). Apparently, orientation destroyed the amorphous interpolymer complex. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 813–822, 2000     

Correlation study among oxygen permeability,molecular mobility,and amorphous structure change of poly(ethylene‐vinylalcohol copolymers) by moisture

Oxygen permeability and the free‐volume hole size (cavity size) of ethylene‐vinylalcohol copolymers (EVOH) indicate abnormal humidity dependence, that is, they have minimum values in the range of around 20–40% RH, not showing a monotonic increase with humidity. To clarify this abnormal phenomenon, we investigated its molecular mobility and amorphous structure change by means of solid‐state NMR and temperature‐modulated differential scanning calorimetry (TMDSC). The glass transition temperature (T_g) decreased with humidity. Specimens stored at 15–60% RH showed large enthalpy relaxation, and it was found that the amorphous structure became more compact and the molecular conformation became more stable by ageing within this range of humidity. Under these conditions, solid‐state NMR measurement showed a component with intermediate relaxation time in the amorphous region. The results obtained by TMDSC and solid‐state NMR showed a reduction in molecular mobility by densifying in the amorphous region under the condition of 15–60% RH. The fact that the oxygen permeability and the cavity size of EVOH indicate minimum values at low humidity are attributed to the reduction in molecular mobility by enthalpy relaxation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1181–1191, 2009     

Synthesis and characterization of materials prepared via the copolymerization of ethylene with 1‐octadecene and norbornene using a [(π‐cyano‐nacnac)Cp] zirconium complex

[3‐Cyano‐2‐(2,6‐diisopropylphenyl)aminopent‐2‐en‐4‐(phenylimine)tris (pentafluorophenyl)borate](η⁵‐C₅H₅)ZrCl₂, [(B(C₆F₅)₃‐ NC‐nacnac)CpZrCl₂], precatalyst ( 2 ) can be treated with low concentrations of methylaluminoxane (MAO) to generate active sites capable of copolymerizing ethylene with 1‐octadecene or norbornene under mild conditions. A series of poly(ethylene‐co‐octadecene) and poly(ethylene‐co‐norbornene) copolymers were prepared, and their properties were characterized by NMR, differential scanning calorimetry, and mechanical analysis. The results show that this system produced poly(ethylene‐co‐octadecene) copolymers with a branching content of about 8 mol %. However, upon increasing the comonomer concentration, a drastic reduction in the M_n of the product is observed concomitant with an increase in comonomer incorporation. This leads to a gradual decrease in Young's modulus and stress at break, indicating an increase in the “softness” of the copolymer. In the case of copolymerizations of ethylene and norbornene, the catalytic system ( 2 /MAO) shows a substantial decrease in reactivity in the presence of norbornene and generates copolymer chains in which 5–10 mol % norbornene is in blocks. We also observe that ethylene norbornene copolymers exhibit a high degree of alternating insertions (close to 50%), as determined by NMR spectroscopy. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Effect of the comonomer content on the mechanical parameters and microhardness values in poly(ethylene‐co‐1‐octadecene) synthesized by a metallocene catalyst

Stress–strain and microhardness measurements were carried out on a series of copolymers of ethylene and 1‐octadecene with different comonomer contents in the corresponding homopolymer of ethylene, synthesized with a metallocene catalyst. The different mechanical properties, deduced from the stress–strain curves (Young's modulus, yield stress, deformation at break, and energy to break) are interpreted in terms of the crystallinity and molecular weight of the samples because these two characteristics show considerable variations with the comonomer content. The microhardness values are explained in terms of these properties, and they are also correlated with Young's moduli and yield stresses deduced from the stress–strain curves. Linear relations are found between microhardness and yield stress and between the logarithm of the microhardness and the logarithm of the elastic modulus. The properties deduced from these lines are compared with literature values. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 277–285, 2001     

The copolymerization of propylene with higher,linear α‐olefins

Propylene was copolymerized with the linear α‐olefins 1‐octene, 1‐decene, 1‐tetradecene, and 1‐octadecene. The metallocene catalyst Me₂Si(2‐Me Benz[e]Ind)₂ZrCl₂, in conjunction with methylalumoxane as a cocatalyst, was used to synthesize the copolymers. The copolymers were characterized by ¹³C and ¹H NMR with a solvent mixture of 1,2,4‐trichlorobenzene (TCB) and benzene‐d₆ (9/1) at 100 °C. Thermal analyses were carried out to determine the melting and crystallization temperatures, whereas the molecular weights and molecular weight distributions were determined by gel permeation chromatography with TCB at 140 °C. Glass‐transition temperatures were determined with dynamic mechanical analysis. Relationships among the comonomer type and amount of incorporation and the melting/crystallization temperatures, glass‐transition temperature, crystallinity, and molecular weight were established. Moreover, up to 3.5% of the comonomer was incorporated, and there was a decrease in the molecular weight with increased comonomer content. Also, the melting and crystallization temperatures decreased as the comonomer content increased, but this relationship was independent of the comonomer type. In contrast, the values for the glass‐transition temperature also decreased with increased comonomer content, but the extent of the decrease was dependent on the comonomer type. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4110–4118, 2000     

High molar mass ethene/1‐olefin copolymers synthesized with acenaphthyl substituted metallocene catalysts

The influence of ligand structure on copolymerization properties of metallocene catalysts was elucidated with three C₁‐symmetric methylalumoxane (MAO) activated zirconocene dichlorides, ethylene(1‐(7, 9)‐diphenylcyclopenta‐[a]‐acenaphthadienyl‐2‐phenyl‐2‐cyclopentadienyl)ZrCl₂ ( 1 ), ethylene(1‐(7, 9)‐diphenylcyclopenta‐[a]‐acenaphthadienyl‐2‐phenyl‐2‐fluorenyl)ZrCl₂ ( 2 ), and ethylene(1‐(9)‐fluorenyl‐(R)1‐phenyl‐2‐(1‐indenyl)ZrCl2 ( 3 ). Polyethenes produced with 1 /MAO had considerable, ca. 10% amount of trans‐vinylene end groups, resulting from the chain end isomerization prior to the chain termination. When ethene was copolymerized with 1‐hexene or 1‐hexadecene using 1 /MAO, molar mass of the copolymers varied from high to moderate (531–116 kg/mol) depending on the comonomer feed. At 50% comonomer feed, ethene/1‐olefin copolymers with high hexene or hexadecene content (around 10%) were achievable. In the series of catalysts, polyethenes with highest molar mass, up to 985 kg/mol, were obtained with sterically most crowded 2 /MAO, but the catalyst was only moderately active to copolymerize higher olefins. Catalyst 3 /MAO produced polyethenes with extremely small amounts of trans‐vinylene end groups and relatively low molar mass 1‐hexene copolymers (from 157 to 38 kg/mol) with similar comonomer content as 1 . These results indicate that the catalyst structure, which favors chain end isomerization, is also capable to produce high molar mass 1‐olefin copolymers with high comonomer content. In addition, an exceptionally strong synergetic effect of the comonomer on the polymerization activity was observed with catalyst 3 /MAO. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 373–382, 2008     

Copolymerization of propylene with higher α‐olefins in the presence of the syndiospecific catalyst i‐Pr(Cp)(9‐Flu)ZrCl2/MAO

The catalyst system i‐Pr(Cp)(9‐Flu)ZrCl₂/methylaluminoxane was used for the synthesis of random syndiotactic copolymers of propylene with 1‐hexene, 1‐dodecene, and 1‐octadecene as comonomers. An investigation of the microstructure by ¹³C NMR spectroscopy revealed that the stereoregularity of the copolymers decreased because of an increase in skipped insertions in the presence of the higher 1‐olefin. The melting temperature of the copolymers, as measured by differential scanning calorimetry (DSC), decreased linearly with increasing comonomer content independently of the comonomer nature. During the DSC heating cycle, an exothermic peak indicating a crystallization process was observed. The decrease in the crystallization temperature with higher 1‐olefin content, measured by crystallization analysis fractionation, indicated a small but significant dependence on the nature of the comonomer. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 128–140, 2002     

Copolymerization of propylene with various higher α‐olefins using silica‐supported rac‐Me2Si(Ind)2ZrCl2

The copolymerization of propylene with 1‐hexene, 1‐octene, 1‐decene, and 1‐dodecene was carried out with silica‐supported rac‐Me₂Si(Ind)₂ZrCl₂ as a catalyst. The copolymerization activities of the homogeneous and supported catalysts and the microstructures of the resulting copolymers were compared. The activity of the supported catalyst was only one‐half to one‐eighth of that of the homogeneous catalyst, depending on the comonomer type. The supported catalyst copolymerized more comonomer into the polymer chain than the homogeneous catalyst at the same monomer feed ratio. Data of reactivity ratios showed that the depression in the activity of propylene instead of an enhancement in the activity of olefinic comonomer was responsible for this phenomenon. We also found that copolymerization with α‐olefins and supporting the metallocene on a carrier improved the stereoregularity and regioregularity of the copolymers. The melting temperature of all the copolymers decreased linearly with growing comonomer content, regardless of the comonomer type and catalyst system. Low mobility of the propagation chain in the supported catalyst was suggested as the reason for the different polymerization behaviors of the supported catalyst with the homogeneous system. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3294–3303, 2001     

13Carbon nuclear magnetic resonance of ethylene–propylene–1‐hexene terpolymers

We report the complete ¹³C NMR characterization of a series of ethylene–propylene–1‐hexene terpolymers obtained with the metallocenic system rac‐ethylene bis‐indenyl zirconium dichloride, with different comonomer ratios. A detailed study of ¹³C NMR chemical shifts, triad sequence distributions, monomer‐average sequence lengths, and reactivity ratios for these terpolymers is presented. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2474–2482, 2004     

Ethylene/α‐olefin copolymerization with bis(β‐enaminoketonato) titanium complexes activated with modified methylaluminoxane

Copolymerizations of ethylene with α‐olefins (i.e., 1‐hexene, 1‐octene, allylbenzene, and 4‐phenyl‐1‐butene) using the bis(β‐enaminoketonato) titanium complexes [(Ph)NC(R₂)CHC(R₁)O]₂TiCl₂ ( 1a : R₁ = CF₃, R₂ = CH₃; 1b : R₁ = Ph, R₂ = CF₃; and 1c : R₁ = t‐Bu, R₂ = CF₃), activated with modified methylaluminoxane as a cocatalyst, have been investigated. The catalyst activity, comonomer incorporation, and molecular weight, and molecular weight distribution of the polymers produced can be controlled over a wide range by the variation of the catalyst structure, α‐olefin, and reaction parameters such as the comonomer feed concentration. The substituents R₁ and R₂ of the ligands affect considerably both the catalyst activity and comonomer incorporation. Precatalyst 1a exhibits high catalytic activity and produces high‐molecular‐weight copolymers with high α‐olefin insertion. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6323–6330, 2005     

13Carbon nuclear magnetic resonance of ethylene–propylene–1‐decene terpolymers

Many studies have been reported on the ¹³C NMR characterization of ethylene–α‐olefin copolymers, but only a few have been reported on terpolymers. The incorporation of an α‐olefin into the polyethylene chain changes the structure and, consequently, the properties of the polymer obtained. Looking for new products, we obtained a series of ethylene–propylene–1‐decene terpolymers with the metallocenic system rac‐ethylene bisindenyl zirconium dichloride/methylaluminoxane. We performed a complete ¹³C NMR characterization of these terpolymers qualitatively and quantitatively. Here we present a detailed study of the ¹³C NMR chemical shifts, triad sequence distributions, monomer average sequence lengths, and reactivity ratios for these terpolymers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2531–2541, 2003     

Synthesis of new 1‐decene‐based LLDPE resins and comparison with the corresponding 1‐octene‐ and 1‐hexene‐based LLDPE resins

This article extends the composition of linear low‐density polyethylene (LLDPE) resins to that containing 1‐decene comonomer units, and examines the effects of comonomer (type and concentration) to copolymerization and physical properties of LLDPE resins. CGC metallocene technology, under high temperature and high pressure (industrial reaction condition), was used to prepare three types of well‐defined LLDPE copolymers containing 1‐hexene, 1‐octene, and 1‐decene units. They show high molecular weight with narrow molecular weight and composition distributions, comparative catalyst activities, and similar comonomer effects. However, 1‐decene seems to exhibit significantly higher comonomer incorporation than 1‐hexene and 1‐octene, which may be associated with its high boiling point, maintaining liquid phase during the polymerization. The resulting LLDPE copolymers show a clear structure–property relationship. Melting temperature and crystallinity of the copolymer are governed by mole % of comonomer. The increase of branch density linearly decreases the LLDPE melting point and exponential reduction of its crystallinity. On the other hand, the density of the copolymer decreases with the increase of comonomer weight %, which shows a sharp linear relationship in the low comonomer content. The tensile properties of 1‐decene‐based LLDPE are very comparative with those of the commercial LLDPE resins with similar compositions. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 639–649, 2007     

Oxygen‐barrier properties of copolymers based on ethylene terephthalate

The oxygen‐barrier properties of amorphous polyethylene terephthalate‐based copolymers with various acid comonomers were examined. The incorporation of increasing amounts of isophthalate, phthalate, or naphthalate gradually reduced the permeability P toward the low values obtained for the corresponding homopolymers. The permeability of poly(ethylene 3,4′‐bibenzoate) homopolymer was only slightly lower than that of polyethylene terephthalate, and the copolymers correspondingly exhibited a very gradual decrease in P as the amount of 3,4′‐bibenzoate (3,4′BB) increased. In contrast, copolymerization with the linear isomer, 4,4′BB, produced a substantial increase in P. Generally, comonomer affected the solubility S less than the diffusivity D, and therefore changes in P reflected primarily changes in D for the polymers studied. The diffusivity and solubility depended on the copolymer composition in accordance with static and dynamic free‐volume concepts of gas permeability in glassy polymers. The solubility S correlated with the amount of free volume as determined by the glass‐transition temperature. Correlation of the diffusivity D with the magnitude of the subambient γ relaxation identified dynamic free volume with thermally activated conformational changes and segmental motions. Correspondence in the activation energy confirmed the relationship. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1889–1899, 2001     

Mathematical modeling of crystallization analysis fractionation of ethylene/1‐hexene copolymers

Crystallization analysis fractionation (Crystaf) is a polymer characterization technique for estimating the chemical composition distributions of semicrystalline copolymers. Although Crystaf has been widely used during the recent years, it is still a relatively new polymer characterization technique. More quantitative understanding of its fractionation mechanism is essential for further developments. In this work, three ethylene/1‐hexene copolymers with different 1‐hexene fractions, but similar number‐average molecular weights, were analyzed by Crystaf at several cooling rates. A mathematical model was proposed to describe the effect of comonomer fraction and cooling rate on Crystaf fractionation from a fundamental point of view. The model describes the experimental Crystaf profiles of ethylene/1‐hexene copolymers with different 1‐hexene fractions measured at distinct cooling rates very well. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1010–1017, 2007