Effect of silane coupling agent on mechanical interfacial properties of glass fiber‐reinforced unsaturated polyester composites

A silane coupling agent, γ‐methacryloxypropyltrimethoxysilane, for the surface modification of glass fibers was varied between 0.1 and 0.8 wt %. To understand the role of interfacial adhesion of glass fiber/unsaturated polyester composites, contact angles of the silane‐treated glass fibers were measured by the wicking method on the basis of the modified Washburn equation with deionized water, diiodomethane, and ethylene glycol as testing liquids. As a result, silane‐treated glass fibers led to increased surface free energy, mainly because of their increased specific or polar component. The mechanical interfacial behaviors based on the interlaminar shear strength (ILSS) of the composites determined by short‐beam tests and the critical stress‐intensity factor (K_IC) were also improved in the case of silane‐treated composites. The surface free energy and the mechanical interfacial properties especially showed the maximum value in the presence of 0.4 wt % silane coupling agent. It revealed that the increase of a specific component of the surface free energy or hydrogen bonding between the glass fibers and the coupling agents plays an important role in improving the degree of adhesion at interfaces in a composite system. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 55–62, 2003     

Effect of surface‐grafted ionic groups on the performance of cellulose‐fiber‐reinforced thermoplastic composites

The influence of the surface chemistry of the cellulose fiber and polymer matrix on the mechanical and thermal dynamic mechanical properties of cellulose‐fiber‐reinforced polymer composites was investigated. The cellulose fiber was treated either with a coupling agent or with a coupling‐agent treatment followed by the introduction of quaternary ammonium groups onto the fiber surface, whereas the polymer matrix, with opposite polar groups such as polystyrene incorporated with sulfonated polystyrene and poly(ethylene‐co‐methacrylic acid), was compounded with the fiber. The grafting of the fiber surface was investigated with Fourier transform infrared spectroscopy and X‐ray photoelectron spectroscopy. Experimental results showed that an obvious improvement in the mechanical strength could be achieved for composites with an ionic interface between the fiber and the polymer matrix because of the adhesion enhancement of the fiber and the matrix. The improved adhesion could be ascribed to the grafted ionic groups at the cellulose‐fiber surface. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2022–2032, 2003     

Surface modification of ultrahigh‐molecular‐weight polyethylene fibers

To prevent the loss of fiber strength, ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers were treated with an ultraviolet radiation technique combined with a corona‐discharge treatment. The physical and chemical changes in the fiber surface were examined with scanning electron microscopy and Fourier transform infrared/attenuated total reflectance. The gel contents of the fibers were measured by a standard device. The mechanical properties of the treated fibers and the interfacial adhesion properties of UHMWPE‐fiber‐reinforced vinyl ester resin composites were investigated with tensile testing. After 20 min or so of ultraviolet radiation based on 6‐kW corona treatment, the T‐peel strength of the treated UHMWPE‐fiber composite was one to two times greater than that of the as‐received UHMWPE‐fiber composite, whereas the tensile strength of the treated UHMWPE fibers was still up to 3.5 GPa. The integrated mechanical properties of the treated UHMWPE fibers were also optimum. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 463–472, 2004     

Effect of the Micronization of Pulp Fibers on the Properties of Green Composites

Green composites, composed of bio-based matrices and natural fibers, are a sustainable alternative for composites based on conventional thermoplastics and glass fibers. In this work, micronized bleached Eucalyptus kraft pulp (BEKP) fibers were used as reinforcement in biopolymeric matrices, namely poly(lactic acid) (PLA) and poly(hydroxybutyrate) (PHB). The influence of the load and aspect ratio of the mechanically treated microfibers on the morphology, water uptake, melt flowability, and mechanical and thermal properties of the green composites were investigated. Increasing fiber loads raised the tensile and flexural moduli as well as the tensile strength of the composites, while decreasing their elongation at the break and melt flow rate. The reduced aspect ratio of the micronized fibers (in the range from 11.0 to 28.9) improved their embedment in the matrices, particularly for PHB, leading to superior mechanical performance and lower water uptake when compared with the composites with non-micronized pulp fibers. The overall results show that micronization is a simple and sustainable alternative for conventional chemical treatments in the manufacturing of entirely bio-based composites.     

Morphological and mechanical properties of nascent polyethylene fibers produced via ethylene extrusion polymerization with a metallocene catalyst supported on MCM‐41 particles

Polyethylene (PE) fibers were prepared by ethylene extrusion polymerization with an MCM‐41‐supported titanocene catalyst. The morphological and mechanical properties of these nascent PE fibers were investigated. Three levels of fibrous morphologies were identified in the fiber samples through an extensive scanning electron microscopy study. Extended‐chain PE nanofibrils with diameters of about 60 nm were the major morphological units present in the fiber structure. The nanofibrils were parallel‐packed into individual microfibers with diameters of about 1–30 μm. The microfibers were further aggregated irregularly into fiber aggregates and bundles. In comparison with commercial PE fibers and data reported in the literature, the individual microfibers produced in situ via ethylene extrusion polymerization without posttreatment exhibited a high tensile strength (0.3–1.0 GPa), a low tensile modulus (3.0–7.0 GPa), and a high elongation at break (8.5–20%) at 35 °C. The defects in the alignment of the nanofibrils were believed to be the major reason for the low modulus values. It was also found that a slight tensile drawing could increase the microfiber strength and modulus. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2433–2443, 2003     

Mechanical Behavior of Unidirectional Curaua Fiber and Glass Fiber Composites

Summary: This work intends to promote the use of natural fibers by comparing the behavior of isophthalic polyester matrix composites reinforced with unidirectional curaua fibers with that of unidirectional glass fiber composites. The composites were produced varying the reinforcement angle (0°, 15°, 30°, 45°, 60°, 75° and 90°) with the aim of studying the fiber orientation effect on composite strength. Composites were also made varying the fiber volume fraction (10%, 20%, 30%, 40% and 50%). The efficiency of an alkaline (5% NaOH) surface treatment of the curaua fiber was also evaluated. The unidirectional composites were characterized using tensile, flexural and short beam tests as per ASTM standards. The properties of a lamina reinforced with either glass or curaua fibers were also studied using theoretical micromechanical approach available in commercial software. The curaua fiber alkaline treatment produced higher tensile strength results compared with untreated fibers. The increase in reinforcement angle significantly decreased strength and modulus of the composites, as expected, and the glass fiber composites showed a more pronounced dependence with fiber orientation. Although the glass fiber laminas showed the best mechanical performance, the results obtained with the curaua fibers were considered similar for angles greater than 45°.     

Effect of treatment on the thermal conductivity and thermal diffusivity of oil‐palm‐fiber‐reinforced phenolformaldehyde composites

The thermal conductivity and thermal diffusivity of oil‐palm‐fiber‐reinforced untreated (Sample 1) and differently treated composites were measured with the transient plane source technique at room temperature and under normal pressure. All the composites were 40% oil‐palm fiber by weight. The fibers were treated with alkali (Composite 2), silane (Composite 3), and acetic acid (Composite 4) and reinforced in a phenolformaldehyde matrix. The thermal conductivity and thermal diffusivity of the composites increased after treatment to different extents. The thermal conductivity of the treated fibers as well as of the untreated fibers was calculated theoretically. The model results show that the thermal conductivity of the untreated fiber was smaller than the thermal conductivity of the treated fibers. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 916–921, 2000     

Investigations on the interactions between Li-TFSI and glass fibers in the ternary PP/GF/Li-TFSI composites

The polypropylene/glass fiber(PP/GF) composites with excellent antistatic performance and improved mechanical properties have been reported by incorporation of a very small amount of the organic salt, lithium bis(trifluoromethanesulfonyl)imide(Li-TFSI), into the PP/GF composites. It was considered that GF could play the role as the pathways for the movements of ions in the ternary composites. In this work, the interactions between Li-TFSI and glass fiber and the effects of such interactions on the physical properties of the composites have been systematically investigated. Three types of glass fibers with different ―OH group concentrations have been prepared in order to compare the interactions between GF and Li-TFSI. It was found that the ―OH group concentrations on the surface of glass fiber have significant effects on interactions between glass fibers and Li-TFSI. Such interactions are crucial for both the antistatic and mechanical performances of the final PP/GF/Li-TFSI composites. The investigation indicated that the GF with high ―OH group concentrations confined the movement of TFSI-, which decreased the antistatic properties of PP/GF/Li-TFSI composites. On the other hand, the GF with low ―OH group concentrations inhibited the absorption of Li-TFSI onto the GF, which also hindered the formation of Li-TFSI conductive pathway. The best antistatic performance of the ternary composites can be achieved at the intermediate ―OH concentrations on the GF.     

Improved mechanical properties of epoxy composites reinforced with surface‐treated UHMWPE fibers

The surface treatment of ultra‐high molecular weight polyethylene fiber using potassium permanganate and the mechanical properties of its epoxy composites were studied. After treatment, many changes were happened in the fiber surface: more O‐containing groups (―OH, ―C═O, and ―C―O groups), drastically decreased contact angles with water and ethylene glycol, slightly increased melting point and crystallinity, and formed cracks. Different contents (0.1–0.5 wt%) ultra‐high molecular weight polyethylene fibers/epoxy composites were prepared. The results indicated that the surface treatment decreased the tensile strength of epoxy composites, but increased the bending strength. When the fiber content was 0.3 wt%, the above properties reached the maximum. At the same fiber content, the interlaminar shear strength of the composites was increased by 26.6% up to the as‐received fiber composites. Dynamic mechanical analysis of the composites suggested the storage modulus and tanδ were decreased due to the surface treatment. Fractured surface analysis confirmed that the potassium permanganate treatment was effective in improving the interface interaction.     

Investigation of a waterborne epoxy for E‐glass composites

We present a continuing investigation of epoxies based on diglycidyl ether of bisphenol A cured with 2‐ethyl‐4‐methylimidazole in the presence of the nonionic surfactant Triton X‐100. Interest in this epoxy system is due partially to its potential application as a waterborne replacement for solvent‐cast epoxies in E‐glass‐laminated printed circuit boards. The surfactant additive could potentially alter the interfacial properties and durability of composite materials. Previous studies revealed that the viscoelastic behavior of the cured epoxy is altered when it serves as the matrix in a glass‐fiber‐reinforced composite. The additional constraining and coupling of the E‐glass fibers to the segmental motion of the epoxy matrix results in an apparent increased level of viscoelastic cooperativity. Current research has determined that the cooperativity of an epoxy/E‐glass composite is also sensitive to the surface chemistry of the glass fibers. Model epoxy/E‐glass composites were constructed in which the glass was pretreated with either 3‐aminopropyltriethoxysilane or 3‐glycidoxypropyltrimethoxysilane coupling agents. Dynamic mechanical analysis was then used to create master curves of the storage modulus in the frequency domain. The frequency response of the master curves and resulting cooperativity plots clearly varied with the surface pretreatment of the glass fibers. The surfactant had surprisingly little effect in the observed trends in the cooperativity of the composites. However, the changes in cooperativity due to the surface pretreatment of the glass were lessened when the samples were prepared from waterborne emulsions. Moisture‐uptake experiments were also performed on epoxy samples that were filled with spherical glass beads as well as multi‐ply laminated composites. No increases in the diffusion constant could be attributed to the surfactant. However, the surfactant did enhance the final equilibrium moisture‐uptake levels. These equilibrium moisture‐uptake levels were also sensitive to the surface pretreatment of the E‐glass. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2351–2365, 2000     

Thermoplastic polyurethane/silica nanocomposite fibers by electrospinning

Thermoplastic polyurethane/silica nanocomposite fibers with good mechanical properties were prepared by electrospinning, using colloidal silica as the source of silica and dimethyl formamide as the solvent. The fiber morphology was examined by field emission scanning electron microscopy. The average fiber diameter is about 0.8 μm with 0–10 wt % silica, and silica nanoparticles were observed on all fiber surfaces. X‐ray photoelectron spectroscopy analysis of Si in combination with transmission electron microscopy observation suggest that silica nanoparticles have a fairly uniform distribution in the fibers rather than enriching on the fiber surfaces. Tensile tests show that the incorporation of silica nanoparticles can bring about a significant reinforcing effect without decreasing the ductility. The reinforcing effect is further confirmed by dynamic mechanical analysis. The thermoplastic polyurethane/silica composite fiber mats can adsorb gold nanoparticles after further treatment with 3‐aminopropyltriethoxysilane, demonstrating that the composite fibers could be used as functional fibers by using the properties of silica nanoparticles. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Solvent and concentration effects on the properties of electrospun poly(ethylene terephthalate) nanofiber mats

This study describes the preparation and characterization of nanofibrous mats obtained by electrospinning poly(ethylene terephthalate) (PET) solutions in trifluoroacetic acid/dichloromethane (TFA/DCM). Special attention was paid to the effect of polymer concentration and solvent properties on the morphology, structure, and mechanical and thermal properties of the electrospun nonwovens. The results show that the spinnable concentration of PET solution in TFA/DCM solvents is above 10 wt %. Mats have nanofibrous morphology with fibers having an average diameter in the range of 200–700 nm (depending on polymer concentration and solvent composition) and an interconnected pore structure. Higher solution concentration favors the formation of uniform fibers without beads and with higher diameter. Morphology and fiber assembly changed with the solvent properties. Solvent mixtures rich in TFA, i.e., those with higher dielectric constant and lower surface tension, originated fibers with small diameter. However, due to the lower volatility, those solvent mixtures also produced more branched and crosslinking fibers, with less morphologic uniformity. Mechanical properties (Young's modulus, ultimate strength, and elongation at break) and thermal properties (glass transition, crystallization, and melting) have been studied for the PET electrospun nanomats and compared with those of the original polymer. Solvent effect on fiber crystallinity was not significant, but a complex effect was observed on the mechanical properties of the electrospun mats, as a consequence of the different structural organization of the fibers within the mat network. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 460–471, 2008     

Influence of compatibilizing agent molecular structure on the mechanical properties of phosphate glass fiber‐reinforced PLA composites

Eight compatibilizing agents were studied to investigate their effect on the quality of the interface between a phosphate glass fiber and a poly(lactic acid) (PLA) matrix. After application of the agents via dip‐coating, the fibers were Soxhlet extracted to remove any unreacted compatibilizer. To assess the interface quality, single fiber tensile tests of treated fibers and interfacial shear strengths (IFSS) of single fiber composites (SFC) were assessed. Of the agents tested, Glycerol‐2‐phosphate disodium pentahydrate (GP) and low molecular weight PLA with a sodium salt terminal group (PLA‐Na) showed the highest IFSS values, which were significantly higher than those of the control. Oligomeric PLA with a carboxylic acid end group and alendronate sodium trihydrate also showed an improvement over the control fibers. The hydrolytic degradation of these single fiber composites was studied over 7 days in water at 37 °C and a significant decrease in IFSS was observed in all cases, with the treated samples dropping to the level of the control. TGA and XPS analysis of the sized fibers showed that GP and PLA‐Na had been applied successfully to the fiber surface. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3082–3094, 2010     

Development of the morphology and crystalline state due to hybridization of reinforced toughened nylon containing a liquid‐crystalline polymer

A hybrid composite consisting of rubber‐toughened nylon‐6,6, short glass fibers, and a thermotropic liquid‐crystalline polymers (LCP) was investigated by the LCP content being varied. The thermal behavior, morphology, and crystallization behavior due to hybridization were studied by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, and wide‐angle X‐ray scattering (WAXS). DSC results indicated that the crystallinity of the glass‐fiber‐reinforced toughened nylon‐6,6 was reduced by LCP addition, particularly 5–10 wt % LCP. DMA data showed that the miscibility between the blended components was maximum at the 5 wt % LCP composition, and the miscibility decreased with increasing LCP content. SEM photomicrographs revealed information consistent with the thermal behavior on miscibility. It was also observed that the 10 wt % LCP composition showed predominantly an amorphous character with FTIR and WAXS. WAXS results indicated that LCP hybridization increased the interplanar spacing of the hydrogen‐bonded sheets of the nylon crystals rather than the spacing between the hydrogen‐bonded chains. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 549–559, 2003     

Mechanical Properties and Dynamic Mechanical Analysis of Thermoplastic-Natural Fiber/Glass Reinforced Composites

The mechanical properties and dynamic behavior of thermoplastic composites based on polypropylene/glass fibers and polypropylene/natural fibers (i.e. kenaf, hemp, flax) are presented. A survey is given on some aspects, crucial for the use of these composites in structural and non-structural components such as their vibration-damping response, in relation to the composite compaction level and the manufacturing procedure. In order to investigate a wide vibration frequency range, including acoustic frequencies, different testing techniques, both with forced and free vibrations, were applied. A comparison between natural fiber and glass fiber reinforced laminates is presented. Compaction levels, allowing to obtain the best compromise between mechanical performance and damping response, are investigated.     

Effects of the drawing form and draw ratio on the fiber structure and mechanical properties of CO2-laser-heated-drawn poly(ethylene terephthalate) fibers

The structure, mechanical properties, and thermomechanical properties of poly(ethylene terephthalate) (PET) fibers obtained by laser-heated drawing were investigated in terms of their dependence on the draw ratio and feed speed and the differences between neck-drawn fibers and flow-drawn fibers. The long period at a draw ratio of 6.0 reached 19.0 nm, notably larger than at lower ratios, whereas the tilting angle of the laminar structure was constant at about 60°, regardless of the draw ratio. A maximum value of 15.0 GPa was attained for the initial modulus, and 1.07 GPa was attained for the tensile strength. A higher tensile strength orientation-induced crystallized fiber at the same initial modulus was obtained from higher molecular weight PET. The relationship between the compliance and molecular orientation of the amorphous phase was studied with a series model of crystalline and amorphous phases. The results revealed that, in the high-draw-ratio fibers, the compliance of the amorphous phase decreased with the draw ratio at a higher rate than indicated by extrapolation to intrinsic values. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 79–90, 2004     

The dynamic mechanical behavior of random-in-plane short fiber-reinforced epoxy resin composites

In the present paper, the dynamic mechanical properties of random-in-plane short fiber-reinforced epoxy resin composites were studied by using a rheometrics solids analyzer. The three-point bend testing of the four composites (glass fiber/913 epoxy resin, glass fiber/924 epoxy resin, carbon fiber/913 epoxy resin and carbon fiber/924 epoxy resin) was carried out over temperatures from −100°C to 200°C at a frequency of 10 Hz and strain 0.05%. The composites based on 924 epoxy resin, which has been designed specially for high temperature applications, have less energy loss than the 913 epoxy resinbased composites. For the same resin, the carbon fiber-reinforced composites have less energy loss than the glass fiber-reinforced composites. All the composites have less energy loss than their corresponding matrices; the greater the fiber content, the lower the energy loss. The beta transition of 913 epoxy resin has been shifted to a higher temperature after being reinforced. It was shifted from −50°C to −30°C after being reinforced with glass fiber and made a diffuse shoulder-like peak commencing at −30°C after being reinforced with carbon fiber. The 924 epoxy resin has undergone the same change in beta transition as the 913 resin, though to a smaller extent. The phenomenon suggested that interactions between the macromolecules of the epoxy resins and the molecules along the fiber's surface.     

Effect of Ionizing Radiation on the Characteristics of EPDM/UHMW-PE Composites

Ultra high molecular weight polyethylene (UHMW-PE) fibers were used in a chopped form and at different concentrations as a reinforcing material in ethylene–propylene–diene terpolymers (EPDM). The effect of radiation dose and fiber concentration on the mechanical properties of the vulcanized rubber composites obtained was measured. It was found that γ-irradiation improves the interfacial adhesion between UHMW-PE fiber (Spectra 1000) and EPDM matrix which was detected by scanning electron microscopy (SEM). In addition, the Young modulus of the composites increases as the irradiation dose increases. Increasing the concentration of the fibers up to 40 phr leads to an enhancement in mechanical properties and swelling resistance of obtained composites, especially in the absence of carbon black. The absolute value of the modulus increased by a factor of at least two with the addition of carbon black. Moreover the tear strength of reinforced and filled EPDM was improved with respect to reinforced rubber. © 1997 John Wiley & Sons, Ltd.     

Fabrication and properties of poly(propylene carbonate)/calcium carbonate composites

Composites of poly(propylene carbonate) (PPC) reinforced with micrometric and nanometric calcium carbonate particles were prepared via melt mixing followed by compression molding. The morphology and mechanical and thermal behaviors of the composites were investigated. Static tensile tests showed that the tensile strength, stiffness, and ductility of the composites tended to increase with increasing contents of micrometric calcium carbonate particles. This improvement in the tensile properties was attributed to good interfacial adhesion between the fillers and matrix, as evidenced by scanning electron microscopy examination. However, because of the agglomeration of calcium carbonate nanoparticles during blending, those composites with nanoparticles exhibited the lowest tensile strength. Thermogravimetric measurements revealed that the incorporation of calcium carbonate into PPC resulted in a slight improvement in its thermooxidative stability. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1806–1813, 2003     

Anisotropic mechanical properties of thermoplastic elastomers in situ reinforced with thermotropic liquid‐crystalline polymer fibers revealed by biaxial deformations

The anisotropic mechanical properties of the thermoplastic elastomer (TPE) in situ reinforced with thermotropic liquid‐crystalline polymer (TLCP) fibers were investigated by uniaxial, strip‐biaxial, and equibiaxial tensile measurements. The in situ composite sheets were prepared from an immiscible blend of a TLCP, Rodrun LC3000, and a TPE, styrene‐(ethylene butylene)‐styrene (SEBS) triblock copolymer, by a melt extrusion process. The uniaxial orientation of the TLCP fibers in the TPE matrix generated during processing yielded a significant mechanical anisotropy in the composites. The biaxial tensile measurements clearly demonstrated the anisotropic mechanical properties of the composites: The modulus in the direction parallel to the machine direction (MD) was considerably higher than that in the transverse direction (TD), even at large deformations; in equibiaxial stretching, the yield strain in the MD was smaller than that in the TD; the composite containing 10 wt % of TLCP exhibited the highest mechanical anisotropy among the composites, with 0–30 wt % TLCP. The latter result was in accord with the SEM observation that the composite with 10 wt % of TLCP possessed the best fibrillar morphology and the highest degree of uniaxial orientation of the TLCP fibers. The yield strains in uni‐ and biaxial elongation for the composite containing 10 wt % of TLCP were almost the same as those for the neat styrene‐ethylene butylene‐styrene. The TLCP phase with good fibrillation did not appreciably alter the original yielding characteristics of the elastomer matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 135–144, 2005