Redox initiator systems for emulsion polymerization of acrylates

The performance of different redox initiator couples to initiate the emulsion polymerization of butyl acrylate at low temperature (40–50 °C) was investigated in both batch and seeded semibatch polymerizations. Polymerizations were carried out mimicking industrial conditions, that is, technical grade monomer and no N₂ purging was used during the polymerizations. The redox systems used contained as oxidants persulfates or hydroperoxides and as reducing agents ascorbic acid, formaldehyde sulfoxilate (SFS), tetramethyl ethylene diamine (TMEDA), Bruggolit 6 and 7 (FF6 and FF7), and sodium metabisulfites. Batch experiments showed that for systems using persulfates, the ammonium persulfate (APS)/TMEDA system provided the lower induction period and higher conversion, whereas for the systems with hydroperoxide oxidants, tert‐butyl hydroperoxide (TBHP)/FF7, TBHP/SFS, and H₂O₂/FF7 were the best alternatives. When these selected systems were used in seeded semibatch experiments of BA with allyl methacrylate, it was found that to obtain similar kinetics and microstructure (gel content and crosslinking density) than in case of using a thermal initiator at 80 °C, the polymerization could be run at 40 °C if the reactor was purged with N₂. Alternatively, in absence of N₂ polymerization, temperature should be increased to 50 °C and initiator concentration increased. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2917–2927, 2009     

Knowledge‐based choice of the initiator type for monomer removal by postpolymerization

The mechanisms involved in monomer removal by postpolymerization were investigated to establish a criterion to select the most effective initiator systems. Three redox systems yielding radicals of different hydrophobicities were studied. Efficiency in monomer removal by postpolymerization increased with the hydrophobicity of the radical formed from the initiator system. This result was independent of the water solubility of the residual monomer. The mechanistic reasons for this finding are discussed. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4245–4249, 2002     

Surface active azogroup-containing polymers and their use in emulsion polymerization

Polymeric azoinitiators have been obtained by the acidcatalyzed polyreaction of azobisisobutyronitrile (AIBN) with tetraethylene glycol (TEG) and 1.6-hexanediol resp. The kinetics of decomposition of these polyazoesters were investigated by differential scanning calorimetry (DSC) resulting in an activation energy of E_a=124.5 KJ/mol and a frequency factor of A= 3.6 · 10¹⁴ sec^–1.The polyazoesters were used to initiate radical polymerization of acrylamide limiting the decomposition of the initiator to 37%. The resulting polyacrylamides containing azogroups had molecular weights between 50 000 and 250 000 g/mol. They are surface active polymers having a critical micell concentration of 0.1 to 0.3 g./l. By use of these polyacrylamides as an emulsifying initiator system stable emulsions of polymers were obtained without additional use of a tenside. Polymethacrylic acid containing azogroups can be used as well as an emulsifying initiator.The latex particles are stabilized by a solvated shell of a polymer. Thus it is possible to obtain stable emulsions in organic solvents by use of an azogroup-containing prepolymer which is soluble in that solvent. An emulsion of polyacrylamide in methanol ohtained by use of an azogroup-containing polyvinylacetate is an example.Dedicated to Professor F. H. Müller.Thanks are due to Dr. R. Menhold, Bayer AG, Leverkusen for performing the electronmicroscopic investigations. Financial support by Deutsche Forschungsgemeinschaft and Fonds der Chemischen Industrie is gratefully acknowledged.     

Nanostructured latexes made by a sequential multistage emulsion polymerization

A series of linear and lightly crosslinked nanostructured latices was prepared by a sequential multistage semicontinuous emulsion polymerization process alternating styrene (S) and n‐butyl acrylate (BA) monomer feeds five times, that is ten stages, and vice versa, along with several control latices. Transmission electron micrographs of the RuO₄‐stained cross sections of nanostructured and copolymer latex particles and films showed that their particle morphologies were not very different from each other, but the nanostructured latex particles were transformed into a nanocomposite film containing both polystyrene (PS) and poly(n‐butyl acrylate) (PBA) nanodomains interconnected by their diffuse polymer mixtures (i.e. interlayers). The thermal mechanical behaviors of the nanostructured latex films showed broad but single T_gs slightly higher than those of their counterpart copolymer films. These single T_gs indicated that their major component phases were the diffuse interlayers and that they behaved like pseudopolymer alloys. The minimum film formation temperatures of nanostructured latices capped with PBA and PS, respectively, were 15 °C lower than and equal to those of their counterpart copolymer latices, but their T_gs were about 10 °C higher. Consequently, nanostructured latices enabled us to combine good film formation with high strengths for adhesives and coatings applications. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2826–2836, 2006     

Acrylic polymer/silica hybrids prepared by emulsifier‐free emulsion polymerization and the sol–gel process

Acrylic polymer/silica hybrids were prepared by emulsifier‐free emulsion polymerization and the sol–gel process. Acrylic polymer emulsions containing triethoxysilyl groups were synthesized by emulsifier‐free batch emulsion polymerization. The acrylic polymer/silica hybrid films prepared from the acrylic polymer emulsions and tetraethoxysilane (TEOS) were transparent and solvent‐resistant. Atomic force microscopy studies of the hybrid film surface suggested that the hybrid films did not contain large (e.g., micrometer‐size) silica particles, which could be formed because of the organic–inorganic phase separation. The Si? O? Si bond formed by the cocondensation of TEOS and the triethoxysilyl groups on the acrylic polymer increased the miscibility between the acrylic polymer component and the silica component in the hybrid films, in which the nanometer‐size silica domains (particles) were dispersed homogeneously in the acrylic polymer component. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 273–280, 2006     

Thermosensitive and control release behavior of poly (N‐isopropylacrylamide‐co‐acrylic acid) latex particles

In this work, poly(N‐isopropylacrylamide‐co‐acrylic acid) (poly(NIPAAm‐AA)) copolymer latex particles (microgels) were synthesized by the method of soapless emulsion polymerization. Poly(NIPAAm‐AA) copolymer microgels have the property of being thermosensitive. The concentration of acrylic acid (AA) and crosslinking agent N,N′‐methylenebisacrylamide were important factors to influence the lower critical solution temperature (LCST) of poly(NIPAAm‐AA) microgels. The effects of AA and crosslinking agent on the swelling behavior of poly(NIPAAm‐AA) microgels were also studied. The poly(NIPAAm‐AA) copolymer microgels were then used as a thermosensitive drug carrier to load caffeine. The effects of concentration of AA and crosslinking agent on the control release of caffeine were investigated. How the AA content and crosslinking agent influenced the morphology and LCST of the microgels was discussed in detail. The relationship of morphology, swelling, and control release behavior of these thermosensitive microgels was established. A new scheme was proposed to interpret the control release of the microgels with different morphological structures. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5734–5741, 2008     

Effect of the particle size distribution on the low shear viscosity of high‐solid‐content latexes

The production of high‐solid‐content, low‐viscosity latexes is an active field in both industry and academia. The viscosity of polymer dispersions has a clear dependence on the particle size distribution (PSD). An example is the rule of thumb that a bimodal PSD enables the reduction of the viscosity with respect to monomodal systems. Despite important progress in theoretical work, not much has been done to quantitatively predict the low shear viscosity of aqueous polymer dispersions as a function of the complex PSD. In this work, the capability of a low‐shear‐viscosity equation to quantitatively account for the influence of both the PSD and the physicochemical characteristics of the dispersions is experimentally assessed. An analysis, consistent with theoretical concepts, of the data with semiempirical correlations is proposed. Next, with values of the parameters of the viscosity equation obtained experimentally, the effect of a latex with a 70% solid content on the low shear viscosity is examined. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3936–3946, 2004     

Semicontinuous seeded cationic emulsion polymerization of styrene: The effects of the concentration and type of cationic surfactant

The objective of this work was to analyze the effects of the concentration and type of cationic surfactant on the kinetic features (instantaneous and overall conversions) and colloidal characteristics [mean particle diameter, particle size distribution (PSD), and surface charge density] in the semicontinuous seeded cationic emulsion polymerization of styrene. 2,2′‐Azobis(N,N′‐dimethyleneisobutyramidine)dihydrochloride was used as an initiator. The surfactants were dodecyltrimethylammonium bromide (DTAB) and hexadecyltrimethylammonium bromide (HDTAB). So that the evolution of some polymeric and colloidal characteristics of the synthesized latices could be followed, the overall and instantaneous conversions were defined and determined gravimetrically. The PSDs and average particle diameters were determined by transmission electron microscopy and photon correlation spectroscopy. The surface charge density was determined by conductimetric titration. The evolution of the instantaneous conversions, the total number of particles, and the PSDs of the different reactions were related to the nucleation, growth, and coagulation processes taking place in the semicontinuous seeded emulsion polymerizations. The PSDs obtained from the reactions carried out with the emulsifier DTAB, at a concentration equal to its critical micelle concentration (cmc) and at a concentration twice its cmc, presented more and smaller particles than those obtained by the addition of HDTAB to the polymerization recipe. At lower emulsifier concentrations equal to half of the cmc, the system had lower colloidal stability with DTAB. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2322–2334, 2003     

Modification of multiwall carbon nanotubes via soap‐free emulsion polymerization of acrylonitrile

A novel method for the synthesis of polyacrylonitrile (PAN)‐coated multiwall carbon nanotubes (MWCNTs) via a simple soap‐free emulsion polymerization is presented for the first time. The polymerization was initiated with conventional anionic ammonium persulfate (APS) at 65 °C. The modification of PAN on MWCNT surfaces was confirmed by Fourier‐transform infrared (FT‐IR) spectroscopy, X‐ray photoelectron spectra (XPS), transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM), and Raman spectroscopy. It is found that all the surfaces of the MWCNTs were coated by PAN chains, and the PAN coating thickness could be controlled by simply adjusting the polymerization time. The obtained PAN‐coated MWCNTs could be well dispersed in water. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2057–2062, 2010     

Branched polymers through redox emulsion polymerization using peroxide monomer as the branching agent

Redox emulsion polymerization to branched vinyl polymers in the presence of 2-(tert-butylperoxy)ethyl methacrylate (BPEMA), ferrous sulfate, and sodium formaldehyde sulfoxylate (SFS) is reported in this paper. The peroxide monomer BPEMA containing alkyl peroxide was designed for high stability during preparation and storage. Nuclear magnetic resonance spectroscopy (NMR), Raman, and triple-detection size-exclusion chromatography (TD-SEC) measurements were used to reveal the polymerization procedure and provide evidence of branching structure. In the case of polymerization at St₁₀₀-BPEMA_1.0-FeSO_{4 0.5}-SFS_0.2, the molecular weight increased and decreased with conversion below and above 75% monomer conversion, respectively. The decreasing of molecular weight with monomer conversion came from the increased viscosity of the micelle, which makes it difficult for the formed macromolecules containing vinyl group to participate into polymerization. Finally, the molecular weight reached a value of M_{n. SEC} = 439,200 g/mol at 92.2% conversion. In addition, the Zimm branching factor, g', also decreased and increased with conversion below and above 60% conversion, respectively, and then the g' finally attends a value of 0.41, showing high degree of branching. Branched poly(methyl methacrylate) was also prepared through this strategy, showing a versatile approach to branched vinyl polymers.     

Preparation of PEG-modified urethane acrylate emulsion and its emulsion polymerization

In order to improve stability and reduce droplet size, the PEG-modified urethane acrylates were synthesized by the reaction of polyethylene glycol (PEG) with residual isocyanate groups of urethane acrylate to incorporate hydrophilic groups into the molecular ends. The droplet sizes of the PEG-modified urethane acrylate emulsions were much smaller than those of unmodified urethane acrylate emulsions at the same surfactant composition, and the droplet sizes of these emulsions were significantly effected not by surfactant compositions and types, but by the reaction molar ratio of PEG, because the urethane acrylate containing polyoxyethylene groups as terminal groups aided the interfacial activity of surfactant molecules and acted as a polymeric surfactant. The actions of PEG-modified urethane acrylate were confirmed by the investigation of adsorption of urethane acrylate in a water/benzene interface.For polymerization of emulsions, the stability of emulsion in the process of emulsion polymerization was changed by the type of surfactant or initiator. In the case of emulsion polymerization with a water soluble initiator (K₂S₂O₈), the emulsions prepared using TWEEN 60 were broken in the process of polymerization. However, polymerization of these emulsions could be carried out using an oil soluble initiator (AIBN). The conversion of emulsion polymerization changed with the type of urethane acrylates, that is, the reaction molar ratio of PEG to 2-HEMA.     

“水包水”型阳离子聚丙烯酰胺乳液的合成

The emulsion of cationic polyacrylamide was prepared by a soap-free polymerization,using water as media,the oligomer that prepared by myself as emulsifier and stabilizer,(NH_4)_2S_2O_8 as initiator.The effect of the amount of isopropanol,oligomer and the ratio of DMC/AM on the molecular weight of cationic polyacrylamide were all studied.The best amount of isopropanol,oligomer are 25%,20% of the total monomer and the ratio of DMC/AM is 3/7.     

Metal Nanoparticle/Polymer Hybrid Particles: The Catalytic Activity of Metal Nanoparticles Formed on the Surface of Polymer Particles by UV-Irradiation

Summary: Polymer particles decorated with metal nanoparticles were prepared by UV-irradiation of polystyrene particles incorporating polymethylphenylsilane (PS/PMPS) and P[S-co-NIPAM]/PMPS particles (NIPAM: N-isopropyl acrylamide) in the presence of metal salts. The metal nanoparticle/polymer hybrid particles were used as a catalyst for the reduction of 4-nitrophenol with NaBH₄. The Pd- and Ag-P(S-co-NIPAM)/PMPS hybrid particles had larger metal nanoparticles and the lower catalytic activity than those of Pd- and Ag-PS/PMPS, respectively. The surface functional group of the polymer particles affected the formation of the metal nanoparticles and their catalytic activity.     

Metal Nanoparticle/Polymer Hybrid Particles: The Catalytic Activity of Metal Nanoparticles Formed on the Surface of Polymer Particles by UV-Irradiation

Summary: Polymer particles decorated with metal nanoparticles were prepared by UV-irradiation of polystyrene latex particles incorporating polymethylphenylsilane (PS/PMPS) and P[S-co-NIPAM]/PMPS particles (NIPAM: N-isopropyl acrylamide) in the presence of metal salts. The metal nanoparticle/polymer hybrid particles were used as a catalyst for the reduction of 4-nitrophenol with NaBH₄. The Pd- and Ag-P(S-co-NIPAM)/PMPS hybrid particles had larger metal nanoparticles and the lower catalytic activity than those of Pd- and Ag-PS/PMPS, respectively. The surface functional group of the polymer particles affected the formation of the metal nanoparticles and their catalytic activity.     

Preparation,morphology, and biolabeling of fluorescent nanoparticles based on conjugated polymers by emulsion polymerization

Novel nanoparticles based on conjugated polymer with good fluorescent properties were synthesized by Suzuki coupling reaction using certain surfactants as one kind of special emulsion polymerization. The luminescent properties of the prepared nanoparticles could be controlled by selecting different monomers. Without using substances comprising any heavy metal element, these fluorescent nanoparticles show very good biocompatibility with cells, thus showing potential applications in cell biolabeling, drug delivery tracing, organic light‐emitting diodes, flat displays, and other areas. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

苯丙乳液合成反应条件优化

以苯乙烯、丙烯酸、丙烯酸丁酯、甲基丙烯酸甲酯等为单体,采用乳液聚合制备了苯丙乳液,研究了合成温度、引发剂用量、乳化剂用量、功能性单体丙烯酸用量等反应条件对苯丙乳液性能的影响,并探讨了丙烯酸单体对乳液耐酸碱稳定性的影响,确定了合成反应条件.结果表明,随着合成温度的提高,混合单体的转化率迅速增加,78℃时转化率最大(达到97.1%),而后随温度继续提高基本保持不变.混合单体转化率随过硫酸钾引发剂用量的增加呈现先增加后逐渐降低的趋势,当过硫酸钾与混合单体质量比为0.010时转化率最大,此时单体转化完全.此外,随着乳化剂用量增加,乳液的外观、钙离子稳定性、凝胶等性能都有所提高,但吸水率也相应增加.最佳合成反应条件为:合成温度为78℃,混合单体组成为15g苯乙烯、2g丙烯酸、18g丙烯酸丁酯、8g甲基丙烯酸甲酯,引发剂和乳化剂与单体质量比分别为0.010和0.035.得到的苯丙乳液在酸性条件下具有良好的稳定性.     

Effect of photoinitiator on photopolymerization of inorganic–organic hybrid polymers (ORMOCER®)

Inorganic–organic hybrid polymers have been developed and tested for evaluation in optical and electrical applications. Although hybrid inorganic–organic polymers can be synthesized by sol–gel chemistry at first, the physical properties of hybrid inorganic–organic polymers are changed during thin film-making processes, that is, photocuring and thermal curing. To investigate the effect of photoinitiator on the material properties during processing, a model system containing methacrylic groups as organically polymerizable units was selected. The conversion of CC double bond of methacrylic groups depending on some kinds of photoinitiator quantities was characterized by Fourier transform infrared spectroscopy. It was confirmed to correlate the degree of CC double bond conversion with the refractive indices. Thermodynamically, the enthalpy of the photopolymerization of hybrid polymer was investigated by UV–DSC. UV–DSC spectra showed the exothermic nature of photopolymerization of ORMOCER® to be in dependence of photoinitiator quantities. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1979–1986, 2004     

Multiphase Polymer Dispersions and Nanocomposites by Catalytic/Free Radical Emulsion Polymerization

Summary: Free radical emulsion polymerization of styrene (S) or butyl acrylate (BA) in the presence of latices of linear polyethylene (PE) prepared by catalytic emulsion polymerization affords colloidally stable multiphase latices. Coagulation of a PE/PS latex affords nanocomposites composed of small PE phases dispersed in a PS matrix, as evidenced by the large supercoolings of PE crystallization (by DSC). TEM of PE/PBA latices indicates a PBA phase around the PE particles under the emulsion polymerization conditions investigated. Films formed from these dispersions exhibit homogeneously dispersed PE particles.

Multiphase latices are obtained by free radical emulsion polymerization of butyl acrylate in the presence of latices of linear polyethylene (PE) prepared by catalytic emulsion polymerization.