Rheooptical Fourier transform infrared spectroscopy of the deformation behavior in quenched and slow‐cooled isotactic polypropylene films

Emerging technological applications for complex polymers require insight into the dynamics of these materials from a molecular and nanostructural viewpoint. To characterize the orientational response at these length scales, we developed a versatile rheooptical Fourier transform infrared (FTIR) spectrometer by combining rheometry, polarimetry, and FTIR spectroscopy. This instrument is capable of measuring linear infrared dichroism spectra during both small‐strain dynamic deformation and large‐strain irreversible deformation over a wide temperature range. The deformation response of quenched and slow‐cooled isotactic polypropylene (iPP) is investigated. In quenched iPP, under dynamic oscillatory strain at an amplitude of ～0.1%, the dichroism from the orientation of the amorphous chains is appreciably less than that from the crystalline region. At large irreversible strains, we measured the dichroic response for 12 different peaks simultaneously and quantitatively. The dichroism from the crystalline peaks is strong as compared to amorphous peaks. In the quenched sample, the dichroism from the crystalline region saturates at 50% strain, followed by a significant increase in the amorphous region dichroism. This is consistent with the notion that the crystalline regions respond strongly before the yield point, whereas the majority of postyielding orientation occurs in the amorphous region. Our results also suggest that the 841 cm^?1 peak may be especially sensitive to the ‘smectic’ region orientation in the quenched sample. The response of the slow‐cooled sample at 70 °C is qualitatively similar but characterized by a stronger crystalline region dichroism and a weaker amorphous region dichroism, consistent with the higher crystallinity of this sample, and faster chain relaxation at 70 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2539–2551, 2002     

Poly(L‐lactide) crystallization induced by multiwall carbon nanotubes at very low loading

Poly(L ‐lactide) (PLLA)/multiwall carbon nanotube (MWNT) composites were prepared by the solvent‐ultrasonic‐casting method. Only very low concentrations of MWNTs (<0.08 wt %) were added in the composites. Isothermal and nonisothermal crystalline measurements were carried out on PLLA/MWNT composites to investigate the effect of MWNTs on PLLA crystalline behavior. DSC results showed that the incorporation of MWNTs significantly shortened the crystalline induction time and increased the final crystallinity of the composite, which indicated MWNTs have a strong nucleation effect on PLLA even at very low concentrations. The nonisothermal crystallization measurements showed that the MWNTs greatly speed up crystallization during cooling. From isothermal crystallization results, both PLLA and PLLA/MWNT composites samples closely followed a relationship based on Lauritzen‐Hoffman theory, with the regime II to III transition shifting to lower temperature with increasing MWNT concentration. A double melting peak appeared in both nonisothermal and isothermal measurements. The conditions under which it appeared were found to closely depend on the regime II‐III transition temperature obtained from Lauritzen‐Hoffman theory. From the magnitude and position of melting peaks, it is proposed that the double melting peak is caused by a disorder‐order crystal phase transition. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2341–2352, 2009     

Crystallinity changes in plastically deformed isotactic polypropylene evaluated by x‐ray diffraction and differential scanning calorimetry methods

The crystallinity of isotactic polypropylene (iPP), when deformed with plastic plane‐strain compression, was studied with wide‐angle X‐ray scattering (WAXS) and differential scanning calorimetry (DSC) techniques. A comparison of the obtained crystallinity data with annealed iPP samples was performed. The material used in this study was commercial iPP (weight‐average molecular weight = 117.400 g/mol; number‐average molecular weight = 17.300 g/mol). A significant decrease in the crystallinity was observed with increasing deformation pressure when the X‐ray method was employed, whereas only a small decrease was registered when the DSC method of crystallinity determination was used. However, the annealed iPP samples demonstrated a slight crystallinity increase when evaluated by both techniques. The reason for the difference between WAXS and DSC crystallinity results is discussed. This study of iPP specimens subjected to large deformation led us to the conclusion that the WAXS method provides accurate crystallinity values for the deformed material, whereas the values obtained by the DSC method do not reproduce the real crystallinity of the deformed material. This is due to the inherent heating process of the method, which causes a relaxation process and a significant change in the crystallinity of the deformed material, providing values nearer to its intrinsic equilibrium state. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 896–903, 2002     

Effect of the initial matrix material on the structure of radiation‐grafted ion‐exchange membranes: Wide‐angle and small‐angle X‐ray scattering studies

Seven different fluoropolymer films were used as matrix materials for radiation‐grafted ion‐exchange membranes. The crystallinity and preferred orientation of these membranes were studied with wide‐angle X‐ray scattering, and the lamellar structure of the membranes was examined with small‐angle X‐ray scattering. The crystallinity of poly(vinylidene fluoride) (PVDF)‐based matrix materials varied between 57 and 40%, and the crystallinity of the sulfonated samples varied between 34 and 23%. The lamellar periods of PVDF‐based matrix materials were about 115 Å, and the lamellar periods of poly(ethylene‐alt‐tetrafluoroethylene) and poly(tetrafluoroethylene‐co‐hexafluoropropylene) were 250 and 212 Å, respectively. When the samples were grafted, the lamellar periods increased. Correlation function analysis showed very clearly that the long‐range order decreased because of grafting and sulfonation processes. For those samples that showed good proton conductivity, the lamellar period also increased because of sulfonation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1539–1555, 2002     

FTIR spectroscopic characterization of structural changes in polyamide‐6 fibers during annealing and drawing

First, we report the development of Fourier transform infrared (FTIR) spectroscopic methods to determine the α/γ‐crystalline phase ratio of polyamide‐6 fibers and, in combination with density measurements, the total crystallinity. Using density determinations of the crystallinity of pure α and pure γ samples, we found the absorption coefficient ratio for the 930 (α) and 973 cm⁻¹ (γ) bands to be 4.4, from which we could obtain the α/γ ratio for any polyamide‐6 sample. The application of this FTIR method to the quantitative analysis of phase changes during thermal treatment and the drawing of polyamide‐6 was then made. We confirmed that crystallization during thermal treatments involved increases in both phases and did not involve crystal‐to‐crystal transformation, whereas drawing involved both crystallization of the amorphous phase in the α form and γ→α transformation. Finally, we revisited the band assignments for the amorphous phase of polyamide‐6 and found that the band at 1170 cm⁻¹ was not an amorphous band but, because its absorbance was independent of crystallinity, could be used as an internal reference band. The band at 1124 cm⁻¹ was reliably attributed to the amorphous phase. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 536–547, 2001     

Molecular deformation mechanisms of isotactic polypropylene in α‐ and β‐crystal forms by FTIR spectroscopy

The orientation behavior of isotactic polypropylene (iPP) in α‐ and β‐crystal form was investigated by rheo‐optical Fourier transformed infrared (FTIR) spectroscopy. This method enabled quantification of the degree of orientation as a feature of structural changes during uniaxial elongation in not only the crystalline phase but also the amorphous one. Molecular orientation mechanisms can be successfully derived from experimental results. Generally, three mechanisms were detected for iPP: (1) interlamellar separation in the amorphous phase, (2) interlamellar slip and lamellar twisting at small elongations, and (3) intralamellar slip at high elongations. The third mechanism was favored by α‐PP, whereas β‐PP favored the second mechanism, which, in fact, was responsible for the different mechanical properties of both materials at the macroscopic level. On the other hand, crystallization conditions may have significantly affected the amorphous orientation. Nevertheless, for both iPP types the chains in the amorphous phase always oriented less than did those in the crystalline phase. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4478–4488, 2004     

Orientation of uniaxially stretched poly(ethylene naphthalene 2,6‐dicarboxylate) films by polarized infrared spectroscopy

Poly(ethylene naphthalene‐2,6‐dicarboxylate) has been uniaxially stretched at different draw ratios and at two different temperatures below and above its glass transition (T_g ～ 120 °C) respectively, at 100 and 160 °C. Crystallinity has been evaluated from calorimetric analyses and compared to the values deduced by FTIR spectroscopic data. As expected, the obtained results are quite similar and show that films stretched at lower temperature (100 °C) are more crystalline than those stretched at 160 °C. Optical anisotropy associated with orientation has been evaluated by birefringence and show that films stretched at 100 °C are more birefringent than those stretched at 160 °C as a result of a higher chain relaxation above T_g. Polarized FTIR was also performed to evaluate the individual orientation of amorphous and crystalline phases by calculating dichroic ratios R and orientation functions 〈P₂(cos θ)〉 and also show that amorphous and crystalline phases are more oriented in the case of films stretched below T_g. Nevertheless, the orientation of the amorphous phase is always weaker than that of the crystalline phase. Films stretched at 100 °C show a rapid increase in orientation (and crystallinity) with draw ratio and 〈P₂(cos θ)〉 reaches a limit value when draw ratio becomes higher than 3.5. Films drawn at 160 °C are less oriented and their orientation is increasing progressively with draw ratio without showing a plateau. A careful measurement of the IR absorbance was necessary to evaluate the structural angles of the transition moments to the molecular chain axis. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1950–1958, 2007     

Crystallization behavior of clay nanocomposites prepared from a degradable alternating copolyester constituted by glycolic acid and 6‐hydroxyhexanoic acid

An exfoliated nanocomposite was prepared by the film‐casting technique from C25A organo‐modified clay and a new biodegradable polyester derived from glycolic acid and 6‐hydroxyhexanonoic acid. This polyester has a sequential monomer distribution and high crystallinity, allowing a detailed study of its isothermal crystallization. The influence of the clay on the crystallization behavior was investigated by optical microscopy, simultaneous SAXS/WAXD synchrotron radiation and FTIR spectroscopy. Primary nucleation and crystal growth rate decreased significantly with the incorporation of nanoparticles. In addition, the overall crystallization rate of the nanocomposite was logically lower than that of the neat polyester. Bulk crystallizations were modeled from FTIR data with the Avrami equation. The results showed spherulite growth geometry and predetermined (heterogeneous) nucleation for both samples. Morphological studies revealed that both the crystal and the amorphous layer thicknesses were influenced by the presence of silicate layers. The overall percentage of crystallinity and the size of crystalline domains decreased with the addition of the highly miscible organoclay. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 33–46, 2010     

Higher order structural analysis of stereocomplex‐type poly(lactic acid) melt‐spun fibers

The higher order structure of stereocomplex‐type poly(lactic acid) melt‐spun fibers of an equimolar blend of poly(L ‐lactic acid) and poly(D ‐lactic acid) was analyzed with wide‐angle X‐ray diffraction (WAXD) and birefringence measurements. Two different crystalline structures were observed in the fibers: α‐form homocrystals and stereocomplex crystals. The weight fractions of the two crystals were estimated with the WAXD integrated intensity data. The crystalline orientation factors were obtained from the WAXD measurements. Well‐oriented homocrystals formed during a drawing process at the crystallization temperature of the homocrystal. Drawing above this temperature caused the stereocomplex crystal to be formed. The crystalline orientation tended to be lower with increasing drawing temperatures. Through the combination of the intrinsic birefringence and the fractions of the α‐form homocrystals and stereocomplex crystals, the birefringence of the amorphous phase was evaluated. The amorphous birefringence stayed positive and decreased with increasing drawing temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 218–228, 2007     

Synthesis and characterization of new segmented polyurethanes with side‐chain,liquid‐crystalline chain extenders

Liquid‐crystalline, segmented polyurethanes with methoxy–biphenyl mesogens pendant on the chain extender were synthesized by the conventional prepolymer technique and esterification reaction. Two, side‐chain, liquid‐crystalline (SCLC) polyurethanes with mesogens having spacers of six and eight methylene units were prepared. The structures of the mesogenic units and SCLC polyurethanes were confirmed by Fourier transform infrared spectroscopy and ¹H NMR. Polymer properties were also examined by solubility tests, water uptakes, and inherent viscosity measurements. Differential scanning calorimetry studies indicated that the transition temperature of the isotropic to the liquid‐crystalline phase decreased with increasing spacer length. Wide‐angle X‐ray diffraction (WAXD) studies revealed the existence of liquid‐crystalline phases for both SCLC polyurethanes. Polarized optical microscopic investigations further confirmed the thermotropic liquid‐crystalline behaviors and nematic mesophases of both samples. Thermogravimetric analysis displayed better thermal stabilities for both SCLC polymers and indicated that the presence of mesogenic side chains may increase the thermal stability of segmented polyurethanes. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 290–302, 2004     

Self‐organization of functional gradient structure in the biodegradable chitosan/poly(vinyl alcohol) blend film

Biologically inspired optimal structures combining the bioresorbable and bioactive properties are expected for the next generation of biomaterials. A compositional gradient structure was found to be spontaneously formed in the film of biodegradable chitosan/poly(vinyl alcohol) blend by casting aqueous solution on an aluminum dish. The formation of compositional gradient structure was confirmed by FTIR mapping measurement, DMTA measurement, and SEM observation on the freeze‐fractured cross section. In DMTA measurement, a broadening of the α‐relaxation curve corresponding to the glass transition was observed for the compositional gradient film, while a composition‐dependent single glass transition was observed for the homogeneous blend films. The resulted film with stable self‐organized compositional gradient exhibits novel physical properties inaccessible for the film of homogeneous blends obtained by casting from the same solution on a Teflon dish. The compositional gradient films present a unique combination of stronger stress and higher yield strain when compared with those of the homogeneous films at both dry and wet states. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3069–3076, 2005     

Morphological changes of annealed poly‐ε‐caprolactone by enzymatic degradation with lipase

The effects of crystallinity and temperature on enzymatic degradation of poly‐ε‐caprolactone (PCL) films and structural changes after degradation have been studied using weight loss, differential scanning calorimetry, and optical microscopy. The weight loss during the enzymatic degradation of PCL suggested that the extent of biodegradation and the rate of degradation strongly depend on the initial crystallinity. PCL films of lower crystallinity (24%) degraded much faster than films of higher crystallinity (45%). The crystallinity of low‐crystalline PCL films increased with increasing degradation time, whereas the crystallinity of high‐crystalline PCL films decreased with time. The spherulite size increased with increasing degradation time for low‐crystalline samples but decreased with time for high‐crystalline samples. These results revealed that degradation occurs first in the amorphous region where the degradation rate is much higher, and the crystalline region of the PCL film started to degrade simultaneously for those PCL with higher crystallinity. The enzymatic degradation of PCL proceeded from the free amorphous to restricted amorphous followed by lamellar edges, where PCL chains have higher mobility irrespective of hydrolysis temperature. Caproic acid was identified as the primary product formed after degradation and confirmed by proton nuclear magnetic resonance spectroscopy, suggesting that degradation occurs through the depolymerization mechanism. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 202–211, 2010     

Wide angle X‐ray diffraction and Fourier transform infrared dichroism studies of stretched‐recovery‐restretched process of polyurethane/clay nanocomposite

An intercalated polyurethane (PU) /clay nanocomposite was prepared by in situ intercalative polymerization. The PU/clay nanocomposite pellet or film samples were stretched‐recovery‐restretched, using selfmade microstretching tools. The changes of the basal spacings of clay and the orientation of polymer chain segments during the stretched‐recovery‐restretched process were studied by wide angle X‐ray diffraction (WAXD) and Fourier transform infrared (FTIR) dichoism techniques. The WAXD results show that the basal spacing of clay did not change obviously, indicating that no macromolecular chains entered or moved out of the interlayer space, and the orientations of both hard and soft segments inside the interlayer space did not change obviously, either. The FTIR dichroism tests suggest that outside the interlayer space, the orientation of the hard chain segment increased, decreased, and then increased again during the stretched‐recovery‐restretched process. However, no obvious changes of the degree of orientation of the soft segment were observed during the processes, the slightly orientation might be released during the relaxation process before the measurements. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 654–660, 2007     

Biodegradable electrospun mat: Novel block copolymer of poly (p‐dioxanone‐co‐L‐lactide)‐block‐poly(ethylene glycol)

Ultrafine fibers of a laboratory‐synthesized new biodegradable poly(p‐dioxanone‐co‐L ‐lactide)‐block‐poly(ethylene glycol) copolymer were electrospun from solution and collected as a nonwoven mat. The structure and morphology of the electrospun membrane were investigated by scanning electron microscopy, differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD), and a mercury porosimeter. Solutions of the copolymer, ranging in the lactide fraction from 60 to 80 mol % in copolymer composition, were readily electrospun at room temperature from solutions up to 20 wt % in methylene chloride. We demonstrate the ability to control the fiber diameter of the copolymer as a function of solution concentration with dimethylformamide as a cosolvent. DSC and WAXD results showed the relatively poor crystallinity of the electrospun copolymer fiber. Electrospun copolymer membrane was applied for the hydrolytic degradation in phosphate buffer solution (pH = 7.5) at 37 °C. Preliminary results of the hydrolytic degradation demonstrated the degradation rate of the electrospun membrane was slower than that of the corresponding copolymers of cast film. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1955–1964, 2003     

Effects of the oriented mesophase on the cold crystallization of syndiotactic polystyrene and its blend with poly(2,6‐dimethyl‐1,4‐phenylene oxide)

The effects of molecular orientation on the crystallization and polymorphic behaviors of syndiotactic polystyrene (sPS) and sPS/poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO) blends were studied with wide‐angle X‐ray diffraction (WAXD) and differential scanning calorimetry. The oriented amorphous films of sPS and sPS/PPO blends were crystallized under constraint at crystallization temperatures ranging from 140 to 240°C. The degree of crystallinity was lower in the cold‐crystallized oriented film than in the cold‐crystallized isotropic film. This was in contrast to the case of the cold crystallization of other polymers such as poly(ethylene terephthalate) and isotactic polystyrene, in which the molecular orientation induced crystallization and accelerated crystal growth. It was thought that the oriented mesophase was obtained in drawn films of sPS and that the crystallization of sPS was suppressed in that phase. The WAXD measurements showed that the crystal phase was more ordered in an sPS/PPO blend than in pure sPS under the same annealing conditions. The crystalline order recovered in the cold‐crystallized sPS/PPO blends in comparison with the cold‐crystallized pure sPS because of the decrease in the mesophase content. The crystal forms depended on the crystallization temperature, blend composition, and molecular orientation. Only the α′‐crystalline form was obtained in cold‐crystallized pure sPS, regardless of molecular orientation, whereas α′, α″, and β′ forms coexisted in the cold‐crystallized sPS/PPO blends prepared at higher crystallization temperatures (200–240°C). The β′‐form content was much lower in the oriented sPS/PPO blend than in the isotropic blend sample at the same temperature and composition. It was concluded that the oriented mesophase suppressed the crystallization of the stable β′ form more than that of the metastable α′ and α″ forms during the cold crystallization of sPS/PPO blends. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1665–1675, 2003     

Analysis of crystallization behavior and crystal modifications of poly(butylene‐2,6‐naphthalene dicarboxylate)

Information on the crystalline structure and the properties of poly(butylene‐2,6‐naphthalene dicarboxylate) (PBN) has not been well reported until now, but it is known that there are two different crystal modifications in PBN, as follows: one is formed in isotropic samples by annealing (α form); another appears by annealing with tension (β form). The relation between the crystal modifications and the kinetics of isothermal crystallization for PBN was investigated using in‐situ Fourier transform infrared spectroscopy (FTIR) and wide‐angle X‐ray diffraction (WAXD). The melting behavior of each crystalline form was also studied by means of FTIR and differential scanning calorimetry (DSC) measurements. From the analysis of the melt‐crystallized PBN specimens, the two crystalline forms coexisted in the isotropic samples melt‐crystallized at 230°C, but only the α crystal modification was observed in the films annealed at lower temperatures. In addition, it was revealed that, at 230°C, the β modification was formed only in the primary crystallization process. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 561–574, 1999     

CO2‐delayed crystallization of isotactic polypropylene: A kinetic study

The effect of CO₂ on the nonisothermal crystallization of isotactic polypropylene (iPP) was studied with high‐pressure differential scanning calorimetry at cooling rates of 0.2–5 °C/min. CO₂ significantly delayed the melt crystallization of iPP, and both the crystallization temperature and the heat of crystallization decreased with increasing CO₂ pressure. The crystallization rate of iPP, as characterized by the half‐time, was also prolonged by the presence of CO₂. With a modified Ozawa model developed by Seo, the Avrami crystallization exponent n of iPP was calculated. This value was depressed by the addition of CO₂ and was strongly dependent on the CO₂ pressure at low cooling rates. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1518–1525, 2003     

Synthesis and morphology of all‐conjugated donor–acceptor block copolymers based on poly(3‐hexylthiophene) and poly(naphthalene diimide)

A series of all‐conjugated diblock and triblock copolymers comprised of poly(naphthalene diimide) (PNDI)‐based n‐type and the poly(3‐hexylthiophene) (P3HT) segments could be synthesized via the Kumada catalyst‐transfer polycondensation process. The crystalline structures and chain orientation of the block copolymer thin films were systematically studied by grazing incident wide‐angle X‐ray scattering (GIWAXS). The GIWAXS results indicated that both the P3HT and PNDI segments in the block copolymers form exclusive crystalline domains in which the P3HT domain aligns with an edge‐on rich orientation, and the PNDI domain aligns with a face‐on rich orientation. In contrast, the blend films of the P3HT and PNDI homopolymers also show two distinguished crystalline domains in which the P3HT domain aligns with an edge‐on rich orientation, and the PNDI domains align in different ways depending on the chemical structure of n‐type polymers, that is, PNDI1Th is isotropically dispersed, while PNDI2Th aligns with a face‐on rich orientation. In addition, the effect of thermal annealing on the crystalline behavior of the block copolymers is reported. The GIWAXS results indicated that thermal annealing increases the crystallinity of both segments without affecting their chain orientation. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1139–1148     

Novel side‐chain liquid‐crystalline polyimide for film materials

A novel side‐chain liquid‐crystalline polyimide (SLCPI) was prepared via copolycondensation from 3,5‐diamino‐benzonic‐4′‐biphenyl ester, 4,4′‐diamino‐ biphenyl ether, and 3,3′,4,4′‐oxydiphthalic dianhydride. The energy‐minimized structure and liquid crystallinity of SLCPI were investigated by molecular modeling, differential scanning calorimetry (DSC), wide‐angle X‐ray scattering, and polarized optical microscopy, respectively. The results indicated that this polyimide (PI) with side‐chain mesogenic units exhibited a nematic NI phase. Because of the in situ self‐reinforcement of side‐chain mesogenic units, the improved tensile strength and modulus of PI films reached 270% and 300%, respectively. The coefficient of thermal expansion of films decreased by 40%. DSC and thermogravimetric analyses indicated that the phase‐transition temperature of SLCPI was above 240 °C, and the 5% weight‐loss temperature was above 520 °C. Moreover, copolycondensation of two diamines with dianhydride and incorporation of pendent mesogenic units diminished the regularity and symmetry of main chains; as a result, SLCPI exhibits good film processability. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 554–559, 2003     

Synthesis of branched polypropylene with isotactic backbone and atactic side chains by binary iron and zirconium single‐site catalysts

This article reports the use of a binary single‐site catalyst system for synthesizing comb‐branched polypropylene samples having isotactic polypropylene (iPP) backbones and atactic polypropylene (aPP) side chains from propylene feedstock. This catalyst system consisted of the bisiminepyridine iron catalyst {[2‐ArN?C(Me)]₂C₅H₃N}FeCl₂ [Ar = 2,6‐C₆H₃(Me)₂] ( 1 ) and the zirconocene catalyst rac‐Me₂Si(2‐MeBenz[e]Ind)₂ZrCl₂ ( 2 ). The former in situ generated 1‐propenyl‐ended aPP macromonomer, whereas the latter incorporated the macromonomer into the copolymer. The effects of reaction conditions, such as the catalyst addition procedure and the ratio of 1 / 2 on the branching frequency, were examined. Copolymer samples having a branching density up to 8.6 aPP side chains per 1000 iPP monomer units were obtained. The branched copolymers were characterized by ¹³C NMR and differential scanning calorimetry. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1152–1159, 2003