Ring‐banded spherulites in poly(pentamethylene terephthalate): A model of waving and spiraling lamellae

A new aryl polyester, poly(pentamethylene terephthalate) (PPT) with five methylene groups in the repeat unit, was synthesized. Its multiple‐melting behavior and crystal structure were analyzed with differential scanning calorimetry and wide‐angle X‐ray diffraction. In addition, the spherulitic/lamellar morphology of melt‐crystallized PPT was investigated. Typical Maltese‐cross spherulites (with no rings) were seen in melt‐crystallized PPT at low temperatures (70–90 °C), but ring patterns were seen in PPT crystallized only at temperatures ranging from 100 to 115 °C, whereas rings disappeared with crystallization above 120 °C. The mechanisms of the rings in PPT were explained with several coordinated directional changes (wavy changes, twisting changes, and combinations) in the lamellae during growth. Scanning electron microscopy, in combination with atomic force microscopy, further proved that the ringed spherulites originated from the aggregation of sufficient numbers of edge‐on lamellar crystals; the radial‐growth edge‐on/flat‐on lamellae could be twisted and/or waved to form realistic band patterns. A postulated model properly described a possible origin of the ring bands through combined mechanisms of waving (zigzagging) and twisting (spiraling) of the lamellae during crystallization. Superimposed twisting and/or wavy models during crystallization were examined as examples. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4421–4432, 2004     

Effects of miscible diluent of poly(ether imide) on ring-banded morphology of poly(trimethylene terephthalate)

The melting, crystallization, and self-packed ring patterns in the spherulites of miscible blends comprising poly(trimethylene terephthalate) (PTT) and poly(ether imide) (PEI) were revealed by optical, scanning electron microscopies (PLM and SEM) and differential scanning calorimetry (DSC). Morphology and melting behavior of the miscible PTT/PEI blends were compared with the neat PTT. Ringed spherulites appeared in the miscible PTT/PEI blends at all crystallization temperatures up to 220 °C, whereas at this high temperature no rings were seen in the neat PTT. A postulation was proposed, and interrelations between rings in spherulites and the multiple lamellae distributions were investigated. The specific interactions and the segregation of amorphous PEI were discussed for interpreting the morphological changes of 220 °C-melt-crystallized PTT/PEI samples. Interlamellar segregation of PEI might be associated with multiple lamellae in the spherulites of PTT/PEI blends; therefore, rings were more easily formed in the PTT/PEI blends at all crystallization temperatures. A postulated model of uneven lamellar growth, coupled with periodical spiraling, more properly describes the possible origin of ring bands from combined effects of both interactions and segregation between the amorphous PEI and PTT in blends.     

Analysis of Polymorphism and Dual Crystalline Morphologies in Poly(hexamethylene terephthalate)

Summary: The polymorphisms in poly(hexamethylene terephthalate) (PHT), along with their associated melting and spherulite morphologies, were examined by differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD), and polarized‐light microscopy (PLM). The morphology and crystal cells were dependent on the temperature of crystallization. When melt‐crystallized at low temperatures (90–135 °C), PHT showed at least five melting peaks and two re‐crystallization peaks upon DSC scanning, and the samples displayed various fractions of both α and β crystals. However, only a single melting peak was obtained in PHT melt‐crystallized at 140 °C or above, which displayed a single type of β crystal. In addition, two different forms of spherulites were identified in melt‐crystallized PHT, with one being a typical Maltese‐cross spherulite containing the α crystal, and the other being a dendrite‐type packed mainly with the β crystal. This study provides timely evidence for a critical interpretation of the relationship between multiple melting and polymorphisms (unit cells and spherulites) in polymers, including semi‐crystalline polyesters.

WAXD diffractograms for PHT melt‐crystallized at 140 °C, revealing a single type of β‐crystal cell.     

Thermal and X‐ray analysis of polymorphic crystals,melting, and crystalline transformation in poly(butylene adipate)

Polymorphic crystals and complex multiple melting behavior in an aliphatic biodegradable polyester, poly(butylene adipate) (PBA), were thoroughly examined by wide‐angle X‐ray diffraction (WAXD) and differential scanning calorimetry (DSC). Further clarification on mechanisms of multiple melting peaks related to polymorphic crystal forms in PBA was attempted. More stable α‐form crystal is normally favored for crystallization from melt at higher temperatures (31–35 °C), or upon slow cooling from the melt; while the β‐form is the favored species for crystallization at low temperatures (25–28 °C). We further proved that PBA crystallization could also result in all α‐form even at low temperatures (25–28 °C) if it crystallized with the presence of prior α‐form nuclei. PBA packed with both crystal forms could display as many as four melting peaks (P1 ? P4, in ascending temperature order). However, PBA initially containing only the α‐crystal exhibited dual melting peaks of P1 and P3, which are attributed to dual lamellar distributions of the α‐crystal. By contrast, PBA initially containing only the β‐crystal could also exhibit dual melting peaks (P2 and P4) upon scanning. While P2 is clearly associated with melting of the initial β‐crystal, the fourth melting peak (P4), appearing rather broad, was determined to be associated with superimposed thermal events of crystal transformation from β‐ to α‐crystal and final re‐melting of the new re‐organized α‐crystal. Crystal transformation from one to the other or vice versa, lamellae thickening, annealing at molten state, and influence on crystal polymorphism in PBA were analyzed. Relationships and mechanisms of dual peaks for isolate α‐ or β‐crystals in PBA are discussed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1662–1672, 2005     

Crystallization of isotactic polypropylene and high-density polyethylene under negative pressure resulting from uncompensated volume change

The melting behavior of spherulites in thin sections of isotactic polypropylene bulk samples and high-density polyethylene thin films crystallized isothermally at various temperatures has been studied by polarized light microscopy. The regions around cavities and multiple boundary points between spherulites have higher melting temperatures than the other parts of spherulites crystallized in Regime III. The increase in melting temperature is explained as a result of crystallization under negative pressure arising locally in pockets of occluded melt due to density change during spherulitic crystallization. The negative pressure lowers locally the equilibrium melting temperature and therefore decreases the undercooling, which results in an increase in lamellar thickness. Sectioning of bulk samples releases frozen negative pressure and reveals the increase in melting temperature of those parts of spherulites that were crystallized at lower undercooling. © 1993 John Wiley & Sons, Inc.     

尼龙1010结晶与熔融行为的研究

用DSC研究了降温速率R对尼龙10 10结晶与熔融的影响,以及室温(RT)和液氮(LN)骤冷退火样品的熔融.降温时结晶温度随R增大线性降低;T_g以上可完成结晶时结晶度相同;结晶起始温度>181℃生成的晶体有三个熔融峰,对应于环状和放射状球晶的转化与熔融;在181℃和T_g间结晶,无放射球晶转化峰;T_g下有结晶放热峰样品加热时有冷结晶发生.RT未退火样品三个熔融峰,退火温度T_α≥180℃样品两个峰,结晶度C∝T_a;LN未退火样品单一熔融峰,T_a>160℃双峰,T_a≤160℃三峰,低温峰温与C均∝T.     

Melting behavior,crystallization kinetics,and crystal structure of poly(2‐hydroxyethoxybenzoate)

The melting behavior and crystallization kinetics of poly(2‐hydroxyethoxybenzoate) (PHEBA) were investigated with differential scanning calorimetry and hot‐stage optical microscopy. The observed multiple endotherms, commonly displayed by polyesters, were influenced by the crystallization temperature. By the application of the Hoffman–Weeks method to the melting temperatures of isothermally crystallized samples, a value of 232 °C was obtained for the equilibrium melting temperature. Isothermal crystallization kinetics were analyzed according to Avrami's treatment. Values of Avrami's exponent n close to 3 were obtained, independently of the crystallization temperature, in agreement with a crystallization process originating from predetermined nuclei and characterized by three‐dimensional spherulitic growth. In fact, space‐filling banded spherulites were observed by hot‐stage optical microscopy at all crystallization temperatures explored, with the band spacing increasing with increasing crystallization temperature. The rate of crystallization became lower as the crystallization temperature increased as usual at low undercooling, with the crystallization process controlled by nucleation. The equilibrium heat of fusion was determined by differential scanning calorimetry and wide‐angle X‐ray scattering measurements. Finally, the crystal phase of PHEBA was investigated with wide‐angle X‐ray scattering, and a triclinic unit cell was hypothesized. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1354–1362, 2002     

The double melting behavior of a liquid crystalline polyimide derived from PMDA and 1,3‐bis[4‐(4′‐aminophenoxyl) cumyl] benzene

The double melting behavior of a thermotropic liquid crystalline polyimide was studied by means of differential scanning calorimetry (DSC), polarized light microscopy (PLM), transmission electron microscopy (TEM), wide‐angle X‐ray diffraction (WAXD), and small‐angle X‐ray scattering (SAXS). This liquid crystalline polyimide exhibited a normal melting peak around 278 °C and transformed into a smectic A phase. The smectic A phase changed to nematic phase upon heating to 298 °C, then became isotropic melt around 345 °C. The samples annealed or isothermally crystallized at lower temperature showed double melting endotherms during heating scan. The annealing‐induced melting endotherm was highly dependent on annealing conditions, whereas the normal melting endotherm was almost not influenced by annealing when the annealing temperature was low. Various possibilities for the lower melting endotherm are discussed. The equilibrium melting points of both melting peaks were extrapolated to be 283.2 °C. Combined analytical results showed that the double melting peaks were from the melting of the two types of crystallites generated from two crystallization processes: a slow and a fast one. Fast crystallization may start from the well‐aligned liquid crystal domains, whereas the slow one may be from the fringed or amorphous regions. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3018–3031, 2000     

Morphology and interference color in spherulite of poly(trimethylene terephthalate) copolyester with bulky linking pendent group

A novel phosphorus-containing copolyester (PTTP), poly(trimethylene terephthalate) (PTT) copolyester with a bulky linking pendent group of 9,10-dihydro-10-[2,3-di(hydroxycarbonyl) propyl]-10-phosphaphenanthrene-10-oxide (DDP) was prepared, and its crystallization, crystal morphology and interference color were investigated in this article for the first time. Differential scanning calorimeter (DSC) results showed that with the increase of DDP content, the melting point (T(m)) and crystallization ability of PTTP decreased. WAXD results suggests that the three samples share one crystal structure, however the crystallinity decreases with increasing DDP content. Polarized optical microscope (POM) observation indicated that the samples showed non-banded spherulites at a lower and higher temperature, and banded spherulites at the middle temperature range. From the micrographs obtained from scanning electronic microscopy (SEM) and atomic force microscopy (AFM), ringed patterns with many defects could be found for samples with higher DDP contents, which crystallized at a lower temperature, and a transformation from square-shaped spherulites to circular spherulites was noted for samples with higher DDP contents, which crystallized at a higher temperature. The interference color of the spherulites was also studied and it was shown that with the increase of film thickness or decrease of DDP content, the spherulites became more colorful under POM observation, indicating that the hindering effect and randomness caused by incorporating the DDP monomer with a bulky pendent group into the PTT molecular chain exhibited a negative influence on the molecular mobility and crystallization ability of the copolyester, and led to the formation of the defective band morphology and the less colorful interference color of the PTTP spherulites.     

MULTIPLE MELTING AND CRYSTALLIZATION BEHAVIOR OF NYLON 1212

The wide-angle X-ray diffraction (WAXD) patterns of isothermally crystallized Nylon 1212 show that γ-form crystals form below 90℃ and the α-form crystals can exist above 140℃. In the temperature range of 90-140℃, the α-form and γ-form crystals coexist. Variable-temperature WAXD exhibits that the nylon 1212 γ-form does not show crystal transition on heating, while α-form isothermally crystallized at 160℃ exhibits Brill transition at a little higher than 180℃ on heating. The multiple melting behaviors of Nylon 1212 isothermally crystallized from melt come from a complex mechanism of different crystal structures, dual lamellar population and melting-recrystallization. In polarized optical microscope (POM) observations, Nylon 1212 isothermally crystallized at 175℃ shows the ringed banded spherulites. However, at temperatures below 160℃ the ringed banded image disappears, and cross-extinct spherulites are formed.     

A differential scanning calorimetry study on poly(ethylene terephthalate) isothermally crystallized at stepwise temperatures: multiple melting behavior re-investigated

The multiple melting behavior of poly(ethylene terephthalate) (PET) was investigated with differential scanning calorimetry (DSC) by examining PET samples having been subjected to special schemes of crystallization and annealing treatment at multiple descending temperatures. Upon such step-wise annealing in decreasing temperatures, the existence of doublet melting peaks in addition to a series of multiple minor peaks in the PET has been demonstrated using carefully designed thermal schemes. Using the Hoffman theory, multiple lamellae populations, might be suggested to be simultaneously present in the PET subjected to such thermal treatments. However, direct experimental evidence has yet to be provided. The low-temperature minor crystals simply melt during normal scanning without having time enough to reorganize into higher-melt crystals. Nevertheless, the effect of scanning on non-isothermal crystallization does exist but is primarily confined to the temperature range much below the main melting region where the crystallization of polymer chains can progress at a reasonable rate. At higher temperatures near the main melting region, annealing for extended times is required in order to result in relative changes of the melting endotherms of the upper and lower peaks in the main melting doublet. In all we have shown that interpretations of the multiple melting phenomenon in semicrystalline polymers can be better refined.     

Poly(vinylidene fluoride)/clay nanocomposites prepared by melt intercalation: Crystallization and dynamic mechanical behavior studies

The preparation and properties of poly(vinylidene fluoride) (PVDF)/clay nanocomposites are reported for the first time. PVDF/clay nanocomposites were prepared by melt intercalation with organophilic clay. The composites were characterized with X‐ray diffraction, differential scanning calorimetry, and dynamic mechanical analysis. X‐ray diffraction results indicated intercalation of the polymer into the interlayer spacing. PVDF in the nanocomposites crystallized in the β form. Differential scanning calorimetry nonisothermal curves showed an increase in the melting and crystallization temperatures along with a decrease in crystallinity, as evidenced by the melting and crystallization peaks. Isothermal crystallization studies showed an enhanced rate of crystallization with the addition of clay, as evidenced by a reduction in the crystallization time. Dynamic mechanical analysis indicated significant improvements in the storage modulus over a temperature range of ?100 to 150 °C. The tan δ peak signifying the glass‐transition temperature of PVDF shifted to higher temperatures. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1682–1689, 2002     

Thermal,crystallization, mechanical,and rheological characteristics of poly(trimethylene terephthalate)/poly(ethylene terephthalate) blends

Blends of poly(trimethylene terephthalate) (PTT) and poly(ethylene terephthalate) in the amorphous state were miscible in all of the blend compositions studied, as evidenced by a single, composition‐dependent glass‐transition temperature observed for each blend composition. The variation in the glass‐transition temperature with the blend composition was well predicted by the Gordon–Taylor equation, with the fitting parameter being 0.91. The cold‐crystallization (peak) temperature decreased with an increasing PTT content, whereas the melt‐crystallization (peak) temperature decreased with an increasing amount of the minor component. The subsequent melting behavior after both cold and melt crystallizations exhibited melting point depression behavior in which the observed melting temperatures decreased with an increasing amount of the minor component of the blends. During crystallization, the pure components crystallized simultaneously just to form their own crystals. The blend having 50 wt % of PTT showed the lowest apparent degree of crystallinity and the lowest tensile‐strength values. The steady shear viscosity values for the pure components and the blends decreased slightly with an increasing shear rate (within the shear rate range of 0.25–25 s^?1); those of the blends were lower than those of the pure components. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 676–686, 2004     

Multiple melting behavior in isothermally crystallized poly(trimethylene terephthalate)

Melting behavior of poly(trimethylene terephthalate) (PTT) after isothermal crystallization from the melt state was studied using differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) techniques. The subsequent melting thermograms for PTT isothermally crystallized within the temperature range of 182-215 °C exhibited triple (for crystallization temperatures lower than ≈192 °C), double (for crystallization temperatures greater than ≈192 °C but lower than ≈210 °C), or single (for crystallization temperatures greater than ≈210 °C) endothermic melting phenomenon. These peaks were denoted peaks I, II, and III for low-, middle-, and high-temperature melting endotherms, respectively. For the triple melting phenomenon, it was postulated that the occurrence of peak I was a result of the melting of the primary crystallites, peak II was a result of the melting of recrystallized crystallites, and peak III was a result of the melting of the recrystallized crystallites of different stabilities. In addition, determination of the equilibrium melting temperature T_m⁰ for this PTT resin according to the linear and non-linear Hoffmann-Weeks extrapolation provided values of 243.6 and 277.6 °C, respectively.     

On the development of special positive isotactic polypropylene spherulites

A new type of positive α‐iPP spherulites has been developed by self‐seeding process. The growth process of these positive α‐iPP spherulites is just like “photographic development process,” which is very different from the conventional growth process of polymer spherulites. Scanning electron microscopy (SEM) was used to explore the morphologies of these positive α‐iPP spherulites on a lamellar level. The results show that these spherulites are composed of a large number of lamellae having interwoven structures, which result in different optical character, special melting behavior, and different contrast under SEM as compared with the conventional melt‐crystallized spherulites. The development of these interwoven lamellar structures has been considered because in the sites of the original spherulites, a large number of self‐nuclei are formed because of the incomplete melting of the original spherulites and these induce nearly equal number of radial and tangential lamellae at rather high temperatures. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1114–1121, 2006     

Temperature‐modulated differential scanning calorimetry studies on the origin of double melting peaks in isothermally melt‐crystallized poly(L‐lactic acid)

In this work, the melting behaviors of nonisothermally and isothermally melt‐crystallized poly(L ‐lactic acid) (PLLA) from the melt were investigated with differential scanning calorimetry (DSC) and temperature‐modulated differential scanning calorimetry (TMDSC). The isothermal melt crystallizations of PLLA at a temperature in the range of 100–110 °C for 120 min or at 110 °C for a time in the range of 10–180 min appeared to exhibit double melting peaks in the DSC heating curves of 10 °C/min. TMDSC analysis revealed that the melting–recrystallization mechanism dominated the formation of the double melting peaks in PLLA samples following melt crystallizations at 110 °C for a shorter time (≤30 min) or at a lower temperature (100, 103, or 105 °C) for 120 min, whereas the double lamellar thickness model dominated the formation of the double melting peaks in those PLLA samples crystallized at a higher temperature (108 or 110 °C) for 120 min or at 110 °C for a longer time (≥45 min). © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 466–474, 2007     

Biodegradable poly(alkylene succinate) blends: Thermal behavior and miscibility study

New binary blends composed of poly(ethylene succinate) and poly(propylene succinate) or poly(ethylene succinate) and poly(butylene succinate) were prepared. Both PESu/PPSu and PESu/PBSu systems belong to semicrystalline/semicrystalline pairs. The miscibility and crystallization behavior was investigated using differential scanning calorimetry (DSC), wide angle X‐ray diffraction (WAXD), and polarizing light microscopy (PLM). Blends of PESu and PPSu exhibited a single composition dependent glass transition temperature over the entire range of composition, indicating that the system is miscible. The melting point depression of the high melting temperature component, PESu, was analyzed according to the Nishi‐Wang equation. A negative polymer–polymer interaction parameter was obtained, indicating that the blends are thermodynamically miscible in the melt. The two components crystallized sequentially when the blends were cooled rapidly to a low temperature. DSC traces of PESu/PBSu blends after quenching showed two distinct composition dependent glass transition temperatures between those of the neat polymers, showing that the polymers are partially miscible. The amorphous PESu/PBSu blends in the intermediate compositions showed three cold‐crystallization peaks, indicating the influence of mixing. The crystallization rates of PBSu were reduced and those of PESu were increased. WAXD showed reduced crystallinity and peak broadening in the patterns of the blends of intermediate compositions, while no spherulites could be detected by PLM. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 584–597, 2006     

Fractional crystallization behavior of PCL and PEG in blends

The crystallization behavior of poly(e-caprolactone)/poly(ethylene glycol) (PCL/PEG) blend was investigated by differential scanning calorimetry (DSC) and polarized microscopy (POM). Individual phase transition peaks in the DSC curves for both PEG and PCL in all the polymer blends with different PCL contents were observed. The crystallization and melting peak temperatures of PEG were at 41 and 65°C, respectively; while the crystallization and melting temperatures of PCL located at 28 and 56°C, respectively. In-situ POM results demonstrated that spherulites crystalline morphology was formed for both PCL and PEG homopolymers. In PEG/PCL blend, however, both the phase separation morphology and spherulitic morphology can be observed. In blends with 30 or 50 wt % PCL, the PCL component formed dispersed phase and crystallized at lower temperature. However, in blends with 70% PCL, the phase inversion behavior occurred. The continuous PCL phase crystallized at 35°C, while the PEG dispersed phase crystallized at a lower temperature. Fractional crystallization behavior of PEG and PCL was controlled by temperature. The spherulites growth rate of PEG was greatly influenced by temperature, instead of the content of PCL component in the PCL/PEG blends.     

The multiple melting endotherms from poly(butylene terephthalate)

The melting behavior of poly(butylene terephthalate) (PBT) has been investigated, and a simulation has been performed to determine whether the multiple melting endotherms observed during the thermal analysis of PBT can be explained by the simultaneous melting and recrystallization of an initial distribution of crystal melting temperatures that contains only one maximum and two inflection points. Specimens that were cooled at constant rates from the melt showed between one and three melting endotherms upon heating in a differential scanning calorimeter (DSC). The position and breadth of the crystallization exotherms upon cooling from the melt and small-angle x-ray scattering showed that as the cooling rate is increased, the distribution of melting temperatures broadens and shifts to lower temperatures. By combining temperature-dependent recrystallization with an initial distribution of melting temperatures, simulated DSC curves were produced that agreed well with experimental DSC curves. In instances of triple peaked curves, the high temperature peak was due to crystals formed during the scanning process, and the middle and low temperature peaks were due to crystals originally present in the material. Satisfactory agreement between the experimental and simulated curves was found without considering additional crystallization from the amorphous regions during the scanning process.     

Analysis of multiple melting behavior of spherulites comprising ring‐band shell/ringless core in polymorphic poly(butylene adipate)

In‐depth interpretation of ring‐banded spherulitic morphology, crystals, polymorphism, and complex melting behavior in poly(1,4‐butylene adipate) (PBA) were analyzed via a procedure of designing composite core‐shell spherulites, in which two lamellar patterns (ring‐band vs. ringless) were packed by subjecting to crystallization at two‐step temperature schemes with specific temperatures and times. By heating to 52 °C and holding at that temperature for 30 min annealing, the core can be stripped off by melting, and analysis specifically on the ring‐shell portion (with the ringless core stripped by controlled melting) proves that the highest melting peak (P₄ at 55–57 °C) is likely associated with melting of the ring‐band lamellae. Furthermore, the unusually complex multiple melting in PBA can be attributed to all three widely proposed mechanisms: (1) multiple types of lamellae preexisting in crystallized PBA, (2) scan/heating induced remelting/reorganization, and (3) polymorphism of dual crystal cells. In addition, this study evidently shows that the extinction rings within the ring‐banded shell, regardless of alternate edge‐on and flat‐on mechanism or alternative origins, can be of all singly α‐crystal form, either initially or upon postheating temperature‐induced transformation. Thus, the type of crystal forms (α or β) in polymorphic PBA is mainly associated with temperature of crystallization (T_c = 28 or 35 °C), and not likely with lamellar orientation (flat‐on or edge‐on). © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 892–899, 2008