Solvent and concentration effects on the properties of electrospun poly(ethylene terephthalate) nanofiber mats

This study describes the preparation and characterization of nanofibrous mats obtained by electrospinning poly(ethylene terephthalate) (PET) solutions in trifluoroacetic acid/dichloromethane (TFA/DCM). Special attention was paid to the effect of polymer concentration and solvent properties on the morphology, structure, and mechanical and thermal properties of the electrospun nonwovens. The results show that the spinnable concentration of PET solution in TFA/DCM solvents is above 10 wt %. Mats have nanofibrous morphology with fibers having an average diameter in the range of 200–700 nm (depending on polymer concentration and solvent composition) and an interconnected pore structure. Higher solution concentration favors the formation of uniform fibers without beads and with higher diameter. Morphology and fiber assembly changed with the solvent properties. Solvent mixtures rich in TFA, i.e., those with higher dielectric constant and lower surface tension, originated fibers with small diameter. However, due to the lower volatility, those solvent mixtures also produced more branched and crosslinking fibers, with less morphologic uniformity. Mechanical properties (Young's modulus, ultimate strength, and elongation at break) and thermal properties (glass transition, crystallization, and melting) have been studied for the PET electrospun nanomats and compared with those of the original polymer. Solvent effect on fiber crystallinity was not significant, but a complex effect was observed on the mechanical properties of the electrospun mats, as a consequence of the different structural organization of the fibers within the mat network. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 460–471, 2008     

Electrospun polymer nanofibers: Mechanical and thermodynamic perspectives

This article reviews and discusses some open problems concerning polymer materials of reduced sizes and dimensions. Such objects exhibit exceptional physical properties when compared with their macroscopic counterparts. More specifically, abrupt increases in polymer nanofiber elastic modulus have been observed when diameters drop below a certain value. In addition, temperature dependence of elastic modulus is highly influenced by fiber diameter. Mechanical (macroscopic) analyses have failed to provide satisfactory explanations for the mechanisms ruling such features, calling for detailed microscopic examination of the systems in question. A hypothesis bridging the current knowledge gaps is presented. The key element of this hypothesis is based on confinement of the supermolecular microstructure of polymer nanofibers and its dominant role in the deformation process. This suggestion challenges the commonly held view suggesting that surface effects are the most significant parameters impacting mechanical and thermodynamic nanofiber behaviors. The review will focus on the mechanical and thermodynamic properties of electrospun polymer nanofibers, selected as representatives of nanoscale polymer objects. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Fabrication of Microropes via Bi‐electrospinning with a Rotating Needle Collector

Double helical microropes of polyvinylpyrrolidone (PVP) with diameters of less than 10 µm and lengths of up to 5 cm were fabricated using a new electrospinning technique. In contrast to the typical electrospinning set‐up, a negatively charged rotating collector tip was used in this work, so that the two jets from two positively charged spinnerets were induced to two bundles that met at the rotating collector tip, leading to the formation of microropes. The pitch of microropes could be monitored by simply adjusting the distance between the two spinnerets.

     

Bioconjugation of alkaline phosphatase to mechanically processed, aqueous suspendible electrospun polymer nanofibers for use in chemiluminescent detection assays

Aqueous suspendible polymer nanostructures were prepared by simple microtome processing of electrospun nylon 6 nanofibers and were used to immobilize calf intestinal alkaline phosphatase (ALP) by either covalent or noncovalent bioconjugation chemistries. It was found that noncovalent immobilization of ALP to the mechanically cut nanofibers (mean length approximately 4 microm; mean diameter approximately 80 nm) using a multi-stacked, layer-by-layer (LBL) approach with the cationic polymer Sapphire II resulted in the highest enzyme loading (48.1 +/- 0.4 microg . mg(-1) nanofiber) when compared to other covalent immobilization methods based on glutaraldehyde crosslinking. The biofunctionalized nanofibers were also characterized for their chemiluminescent activity with the dioxetane substrate, CSPD. The results indicate that the kinetic parameters, K(m) and V(max), for the catalytic activity of the nanostructure-bound ALP enzyme were influenced by the particular types of immobilization methods employed. In terms of the overall catalytic performance of the various immobilized ALP systems, a single-stacked LBL assembly approach resulted in the highest level of enzymatic activity per unit mass of nanofiber support. To the best of our knowledge, this study represents the first report examining the preparation of mechanically shortened, aqueous dispersed electrospun polymer nanofibers for potential application as enzyme scaffolds in chemiluminescent-based assay systems.     

Size‐dependent mechanical properties of glassy polymer nanofibers via molecular dynamics simulations

The microstructure of polymer matrix under cylindrical confinement is key to understanding the size‐dependent thermomechanical behavior of electrospun nanofibers. Coarse‐grained molecular dynamics simulation was applied here to probe polymer systems under cylindrical confinement, prepared with or without pre‐stretching. Simulation results showed that below a certain radius, a noticeable increase of the elastic modulus is observed with the decrease of the radius of cylindrical confinement. This size‐dependent mechanical behavior correlated to the degree of polymer chain orientation. Modulation of density and bond orientation in the radial direction was observed: the density and bond orientation began to oscillate, increasing the oscillation amplitudes with decreases in the radius. Such behavior suggests that the cylindrical confinement enhances the bond alignment of the entire fiber and not in the near‐surface layers only. The unstretched fibers had uniform density distribution along the fiber axis, while the stretched fibers demonstrated a fluctuation in density distribution. The crossover radius of size‐dependent behavior was two orders of magnitude smaller than observed in real experiments, demonstrating that the confinement affects some internal fiber scale, which exceeds the scale of individual macromolecules, and this internal scale may be related to supramolecular structures of the polymer matrix rather than the individual macromolecules. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 506–514     

Influence of solvents properties on morphology of electrospun polyurethane nanofiber mats

Segmented polyurethane (SPU) nanofiber mats were prepared by electrospinning technique using the combination of four different solvents viz. tetrahydrofuran, N,N′‐dimethyl formamide, N,N′‐dimethyl acetamide, and dimethyl sulfoxide. Morphology of the electrospun nanofibers was examined by field emission scanning electron microscope. Experimental results revealed that the morphologies of polyurethane nanofiber mats have been changed significantly with the solvent selection for the electrospinning. It was observed that the diameters and morphology of the SPU nanofibers were influenced greatly by the use of combination of solvents. The uniform polyurethane nanofibers without beads or curls could be prepared by electrospinning through the selection of combination of good conductive and good volatile solvent viz. 7.5 wt/v% of SPU in N,N′‐dimethyl formamide/tetrahydrofuran (30 : 70 v/v) solutions at 20 kV applied voltages and volume flow rate of 1 ml/min. On the basis of the results obtained from this investigation, it has been established that solvent selection is one of the driving factors for controlling the morphology of the polyurethane electrospun nanofiber mats. The well‐controlled morphology of electrospun polyurethane nanofiber mats could be useful for many potential industrial applications such as in biomedical, smart textiles, nanofiltration, and sensors. Copyright © 2013 John Wiley & Sons, Ltd.     

Measurement of size‐dependent glass transition temperature in electrospun polymer fibers using AFM nanomechanical testing

The glass transition temperature (T_g) of individual electrospun polymer polyvinyl alcohol fibers of varying diameter was measured using atomic force microscopy (AFM) based nanomechanical thermal analysis. Indentation and bending of individual electrospun fibers using AFM allowed the calculation of the elastic modulus of the polyvinyl alcohol (PVA) fibers across a range of different temperatures. The elastic modulus of electrospun PVA fibers was observed to decrease significantly when passing through T_g, which allowed accurate determination of T_g. The T_g of electrospun PVA fibers was shown to decrease for smaller fiber diameters especially for fiber diameters below 250 nm. This size‐dependent glass transition behavior of electrospun PVA fibers is indicated as being due to polymer chain confinement. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Breaking embedded electrospun fibers (BEEF): Fabrication of polymer spheres encapsulated in polymer films

In this work, a novel method to fabricate polymer spheres encapsulated in polymer films by breaking embedded electrospun fibers (BEEF) was developed. Polymer fibers were first prepared by electrospinning and embedded in other polymer films using a three‐layer deposition method. After thermal annealing, the electrospun fibers transform into individual spheres with regular spacing and sizes. Poly(methyl methacrylate) (PMMA) and polystyrene (PS) are both used as the fiber or film materials. The transformation process can be observed in‐situ by optical microscope (OM) and is similar to the Plateau–Rayleigh instability. The growth rates of the surface undulation of the fibers are calculated, and higher growth rates are observed at higher annealing temperatures. The sizes of the encapsulated polymer spheres agree well with the theoretical predictions. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2463–2470     

Effect of needle diameter on nanofiber diameter and thermal properties of electrospun poly(methyl methacrylate)

The effect of needle diameter on the resulting electrospun poly(methyl methacrylate) (PMMA) average nanofiber diameter has been evaluated for three different needle gauges. The resulting nanofibers were observed and analyzed by scanning electron microscopy (SEM), suggesting a lack of correlation between the needle diameter used and the resulting average nanofiber diameter. Thermogravimetric analysis (TGA) indicated an increase in the thermal stability of PMMA nanofibers when compared to powdered PMMA, while differential scanning calorimetry (DSC) studies evidenced lower glass transition temperatures (Tg) for PMMA nanofibers in the first heating cycle. Copyright © 2007 John Wiley & Sons, Ltd.     

Thermal and mechanical properties of electrospun PMMA,PVC, Nylon 6, and Nylon 6,6

Poly(methyl methacrylate) (PMMA), poly(vinyl chloride) (PVC), Nylon 6, and Nylon 6,6 have been electrospun successfully. The nanofibers have been characterized by scanning electron microscopy (SEM), confirming the presence of bead free and fiber‐bead free morphologies. Thermogravimetric analysis (TGA) indicated differences between the thermal stability of PMMA nanofibers and PMMA powder. However, no significant differences were observed between the starting physical form (powder or pellet) of PVC, Nylon 6 and Nylon 6,6, and their corresponding electrospun nanofibers. Differential scanning calorimetry (DSC) demonstrated a lower glass transition temperature (T_g) and water absorption for PMMA electrospun nanofibers. Furthermore, electrospun Nylon 6 and Nylon 6,6 had a slight decrease in crystallinity. Tensile testing was performed on the electrospun nanofibers to obtain the Young modulus, peak stress, strain at break, and energy to break, revealing that the non‐woven mats obtained had modest mechanical properties that need to be enhanced. Copyright © 2007 John Wiley & Sons, Ltd.     

The potential use of electrospun polylactic acid nanofibers as alternative reinforcements in an epoxy composite system

This pilot study elaborates the development of novel epoxy/electrospun polylactic acid (PLA) nanofiber composites at the fiber contents of 3, 5, and 10 wt % to evaluate their mechanical and thermal properties using flexural tests and differential scanning calorimetry (DSC). The flexural moduli of composites increase remarkably by 50.8 and 24.0% for 5 and 10 wt % fiber contents, respectively, relative to that of neat epoxy. Furthermore, a similar trend is also shown for corresponding flexural strengths being enhanced by 31.6 and 4.8%. Fractured surface morphology with scanning electron microscopy (SEM) confirms a full permeation of cured epoxy matrix into nanofiber structures and existence of nondestructive fibrous networks inside large void cavities. The glass transition temperature (T_g) of composites increases up to 54–60 °C due to embedded electrospun nanofibers compared to 50 °C for that of epoxy, indicating that fibrous networks may further restrict the intermolecular mobility of matrix in thermal effects. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 618–623     

Enhanced control release of thyme essential oils from electrospun nanofiber/polyamidoamine dendritic polymer for antibacterial platforms

The motive of the present investigation is to probe the role of polyamidoamine dendritic polymer (PAMAM) as a nano‐carrier function on the stepwise‐release rate of thyme oil (TEO) as natural extract with a superior antibacterial property. To represent quantitative and kinetic trends of release from nylon 6 electrospun fiber mats of TEO from mats, single‐sensor gas diagnosis device as an applicable diagnostic tool was tested in a distinct time sheet. All mats were characterized using scanning electron microscopy (SEM), Fourier‐transform infrared spectroscopy (FTIR), surface tension, contact angle, and antibacterial activity. As an outcome, PAMAM is major responsible for the pretending burst release due to the remarkable branches and cavities of PAMAM which encapsulate TEO. Noticeably, long‐term exposure of TEO was reached compared to the counterpart sample and a higher amount of PAMAM renders further functionality to protect guest molecules and not let them move easily in the atmosphere. It is realized that the essence release of mats with 2 and 10 wt% of PAMAM moieties last up to 9 and 12 days, respectively. Interestingly, all functionalized samples prevent the growth of Escherichia coli and Staphylococcus aureus bacteria and antibacterial value for samples with PAMAM surpassed 100% while decreased around 15 to 50% for mats without PAMAM over a 2‐week period. The results revealed that the functionalized samples were a promising fragrance delivery system with more effective antibacterial activity.     

Tensile versus AFM testing of electrospun PVA nanofibers: Bridging the gap from Microscale to nanoscale

Design and application of mechanically extraordinary nanofibers requires their full comprehension, based on conclusive testing methods. Electrospun polymer nanofibers, for instance, show a progressive and pronounced increase in their Young's moduli when diameters decrease below the µm scale. Measurement of mechanical properties in this diameter range is challenging and in the vast majority of reports, two classes of methods are commonly used: highly sensitive tensile testing and atomic force microscopy three‐point deformation testing. Despite the methods' inherent dissimilarity, we resolve their conformity for the first time, with respect to the determination of Young's moduli. Here, we benchmark them against each other for electrospun polyvinyl‐alcohol nanofibers, a well‐defined model system. Our results provide an experimental basis for a comprehensive understanding of nanofiber structures and its implications on their mechanical properties. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2418–2424     

Liquid crystal functionalization of electrospun polymer fibers

A recently introduced new branch of applied polymer science is the production of highly functional and responsive fiber mats by means of electrospinning polymers that include liquid crystals. The liquid crystal, which provides the responsiveness, is most often contained inside fibers of core‐sheath geometry, produced via coaxial electrospinning, but it may also be inherent to the polymer itself, for example, in case of liquid crystal elastomers. The first experiments served as proof of concept and to elucidate the basic behavior of the liquid crystal in the fibers, and the field is now ripe for more applied research targeting novel devices, in particular in the realm of wearable technology. In this perspective, we provide a bird's eye view of the current state of the art of liquid crystal electrospinning, as well as of some relevant recent developments in the general electrospinning and liquid crystal research areas, allowing us to sketch a picture of where this young research field and its applications may be heading in the next few years. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B Polym. Phys. 2013, 51, 855–867     

Improving waterproof/breathable performance of electrospun poly(vinylidene fluoride) fibrous membranes by thermo‐pressing

Facing the ever‐increasing demand for waterproof/breathable materials, a rapid and efficient fabrication method of these functional materials with excellent performance as well as robust mechanical properties remains challenging. Herein, a simple and scalable strategy referred to as thermo‐pressing is introduced to improve the waterproof/breathable performance and mechanical properties of electrospun PVDF fibrous membranes. The synergistic effect of temperature and pressure acted on the electrospun PVDF membranes on the fiber morphology and crystal structure was investigated, which can be able to effectively enhance waterproof performance and mechanical properties, endowing the as‐prepared membranes with a modest breathability. The membranes thermo‐pressed at 150 °C with a pressure of 8.27 MPa exhibit robust tensile strength of 40.65 MPa, which is superior to those of the previous reports (below 32.8 MPa). Notably, the optimized membranes enable to show a high hydrostatic pressure of 102 kPa, good WVTR of 10.87 kg m⁻² d⁻¹ and excellent abrasion resistance, which implies that the thermo‐pressing is an efficient and facile way to steer the fiber morphology and crystal structure of electrospun membranes to improve their application performance. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 36–45     

Preparation of electrospun shape memory polyurethane fibers in optimized electrospinning conditions via response surface methodology

Herein, the electrospinning method, as an effective approach, was utilized to fabricate poly (ε‐caprolactone)‐based polyurethane (PCL‐based PU) fibers. PCL was synthesized by ring‐opening polymerization, and characterized by proton nuclear magnetic resonance (¹H NMR) and Fourier‐transform infrared (FTIR) spectroscopies. Afterward, PU was prepared by step‐growth polymerization. The effects of solution concentration and solvent type on fibers' diameter were investigated. Scanning electron microscopy (SEM) images revealed that the optimum solution was N, N‐dimethylformamide(DMF): chloroform with a ratio of 60:40. In addition, results showed that bead‐less nanofibers could be achieved by a concentration of 5 w/v% (polymer to solvent). Various optimum practical parameters, such as applied voltage, feeding rate, and needle‐to‐collector distance, were obtained and compared with the results of response surface methodology (RSM). On the other hand, the mechanical evaluations indicated that the porous structure of scaffolds caused them to possess lower mechanical properties, as well as shape fixity ratios than those of bulk samples.     

Gel kinetic characteristics and creep behavior of polymer microspheres based on bulk gel

Abstract

Deep profile control technology of polymer microspheres has become a widely used new method in improving oil recovery in heterogeneous reservoirs. The viscoelastic property of polymer microspheres plays an important role in the deformable migration behavior. In this study, a new method of measuring the viscoelastic properties of polymer microspheres based on bulk gel was proposed. Using mechanical rheometer and microrheometer, the effects on the storage modulus and gel performance were systematically researched. The creep-recovery test was applied to characterize the creep behavior of different polymer microsphere bulk gel. The results show that the storage modulus of polymer microspheres could be controlled by adjusting the agent concentration in the synthetic reaction. Moreover, the kinetic equation of gel time of polymer microspheres bulk gel and reaction temperature was established: ln(GT)?=?3289.18(1/T)-9.33. Elastic strain index was put forward as a new parameter to characterize the viscoelasticity of polymer microsphere in creep-recovery test. Finally, relationship between elastic strain index and storage modulus was constructed and a classification criterion of polymer microspheres with different viscoelasticity was proposed based on a large number of creep-recovery results. The research could provide a good theoretical guidance and technical support for the understanding of viscoelasticity of polymer microspheres.     

Uniaxial tensile tests and dynamic mechanical analysis of satin weave reinforced epoxy shape memory polymer composite

The utilization of epoxy shape memory polymer composite (SMPCs) as engineering materials for deployable structures has attracted considerable attention in recent decades due to high strength and satisfactory stiffness in comparison with shape memory polymers (SMPs). Knowledge of static and dynamic mechanical properties is essential for analyzing structural behavior and recovery properties, especially for new epoxy SMPCs. In this paper, a new weave reinforced epoxy shape memory polymer composite was prepared with satin weave technique and resin transfer molding technique. Uniaxial tensile tests and dynamic mechanical analysis were carried out to obtain basic mechanical properties and glass transition temperatures, respectively.The tensile strength and breaking elongation of warp specimens were comparable with those of weft specimens. The increment of elastic modulus and hysteresis loop areas became smaller with loading cycles, meaning that cyclic tests could obtain approximate stable mechanical properties. For dynamic mechanical properties, glass transition temperature (T_g) obtained from storage modulus curves was lower than that determined from tan delta curves and T_gs in the warp and weft directions were similar (29.4 °C vs 29.7 °C). Moreover, the storage modulus in response to T_g was two orders of magnitude less than that with respect to low temperature, which demonstrated the easy processibility of epoxy SMPCs near glass transition temperature. In general, this study could provide useful observations and basic mechanical properties of new epoxy SMPCs.     

On the Use of the Nanoindentation Unloading Curve to Measure the Young's Modulus of Polymers on a Nanometer Scale

Summary: The nanoindentation test is a fundamental tool to assess the link between morphology and mechanical properties. The preliminary results of a more exhaustive study about the applicability to polymers of the most used procedure to determine elastic modulus by indentation are reported in this short communication. A departure of the experimental conditions from the theoretical assumptions and results that give rise to the Oliver and Pharr analysis is shown to occur under a wide range of experimental conditions, with applied loads and penetration depths covering several orders of magnitude and using different indenter geometries. Unloading curves with exponents significantly larger than 2 are observed in disagreement with the contact mechanics approach used by Oliver and Pharr.

An AFM image obtained in non contact mode of an indentation induced by a sharp AFM tip with a maximum applied load of ca 1.2 µN on amorphous PET.     

Characterization of the mesostructure of HDPE under “in situ” uniaxial tensile test by incoherent polarized steady‐light transport

This study presents quantitative results related to in situ investigation of the microstructural evolutions of high‐density polyethylene with deformation. These results were obtained thanks to a novel technique (IPSLT) based on the polarized light scattering transport phenomenon. The heterogeneities produced during whitening of the polymer bulk are characterized at the mesoscale level (from hundred of nanometers to a few micrometers). The technique is described as well as the identified parameters it provides, namely: the average size of the scatterers, the anisotropy developed in the medium, and the light transport length, representative of both the volume fraction and size of the heterogeneities. Results obtained during video‐controlled tensile experiments confirm those obtained previously with X‐ray microtomography. They put forward the role of morphological transformations of the amorphous/crystalline phases (especially regarding the creation of fibrillar assemblies) rather than the cavitation phenomenon. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012