Sorption of spruce O-acetylated galactoglucomannans onto different pulp fibres

Sorption of spruce acetylated galactoglucomannans (GGM) onto different pulps, among which unbleached and peroxide-bleached mechanical pulps, and unbleached and bleached kraft (BK) pulps, was studied as a means of understanding the retention of acetylated GGMs in mechanical pulping and papermaking. The fibre surface coverage of lignin and carbohydrates was estimated by X-ray photoelectron spectroscopy (XPS) or electron spectroscopy for chemical analysis (ESCA). GGM sorption was clearly favoured on kraft pulps. Hardly any differences in sorption were, however, observed between unbleached and BK pulps, even if the surface coverage of lignin was lower on the bleached pulp. Neither thermomechanical pulp (TMP) nor chemithermomechanical pulp (CTMP) manufactured from spruce sorbed any acetylated GGMs. Peroxide bleaching of the pulp did not increase sorption. Only CTMP produced from aspen sorbed some GGMs. The anionic charge of neither chemical nor mechanical pulps influenced GGM sorption.     

Influence of recycling and temperature on the swelling ability of paper

Hornification is the loss of fiber wall swelling which is detrimental to subsequent recycling resulting from drying. It is known that dried fibers lose their conformability and swelling capacity. The effect of recycling treatment on the swelling ability of hardwood bleached kraft pulp fibers was determined. Modelling paper recycling, sheets were recycled using heat treatment (23°C, 60°C, 100°C). The results were compared with those for natural fibers from bleached kraft pulp. Swelling kinetics of sheets was measured by a modified method monitoring interactions of pulp with water. Swelling ability decreased during the recycling in comparison with never-recycled pulp at all temperatures. Recycling of sheets caused only small changes in the cupri-ethylene-diamine viscosity, however, the water retention value decreased considerably.     

The effect of Trichoderma reesei cellulases and hemicellulases on the paper technical properties of never-dried bleached kraft pulp

Four purified cellulases, a xylanase and mannanase from Trichoderma reesei were used to treat never-dried bleached pine kraft pulp prior to refining, and the effects on pulp properties were evaluated. The enzymatic treatments hydrolysed up to 0.8% of pulp dry weight. The results demonstrated that the individual cellulases have profoundly different modes of action in modifying pulp carbohydrates. This is especially clear when comparing their effects at the same level of hydrolysis. Pretreatment with cellobiohydrolases I (CBH I) and II (CBH II) had virtually no effect on the development of pulp properties during refining, except for a slight decrease in strength properties. On the contrary, endoglucanase I (EG I) and endoglucanase II (EG II) improved the beatability of the pulp as measured by Schopper--Riegler value, sheet density and Gurley air resistance. Of the endoglucanases, EG II was most effective in improving the beating response. The combinations of CBH I with EG I and EG II had similar effects on the pulp properties as the endoglucanases alone, although the amount of hydrolysed cellulose was increased. Pretreatments with xylanase or mannanase did not appear to modify the pulp properties. The same enzyme treatments which improved the beatability, however, slightly impaired the pulp strength, especially tear index at the enzyme dosages used. When compared at a given level of cellulose hydrolysis, the negative effect of EG II on strength properties was more pronounced compared with EG I. Thus, the exploitation of cellulases for fibre treatments requires careful optimization of both enzyme composition and dosage. Since the endoglucanases had no positive effect on the development of tensile strength, it is suggested that the explanation for the increased beating response is increased fibre breakage and formation of fines, rather than improved flexibilization. This revised version was published online in August 2006 with corrections to the Cover Date.     

Grafting of acrylamide onto cellulosic fibers via dielectric-barrier discharge

Fully bleached kraft pulp (BKP) and thermomechanical pulp (TMP) fibers were grafted with acrylamide via dielectric-barrier discharge treatment at various treatment dosages. The results indicate that increased dielectric-barrier discharge treatment leads to the increased polymerization and incorporation of acrylamide onto fiber surfaces. Greater incorporation of poly(acrylamide) occurs on the BKP fibers than the TMP at the same treatment conditions. Time-of-flight secondary ion mass spectrometry (ToF-SIMS) and scanning electron microscopy (SEM) indicate that dielectric-barrier discharge initiated modifications to fiber surface topo-chemistry occur across the fiber such that the sheet is randomly peppered with modified areas; however, it occurs in patches on individual fibers as opposed to occurring as an evenly distributed thin film. SEM and elemental analysis also showed that the incorporation of acrylamide onto the fiber surface increases with increased treatment dosages.     

Properties and treatments of pulps from recycled paper. Part II. Surface properties and crystallinity of fibers and fines

Surface properties of bleached kraft pulps were evaluated before and after recycling, and after a series of chemical treatments designed to improve and/or modify the pulp characteristics. The surface free energy characteristics of the pulps were determined using the Wilhelmy technique, and ESCA and ATR-FTIR methods were used to evaluate the chemical composition of the surfaces of the pulp fibers. In general rather small changes were noted at the fiber surfaces with recycling and chemical treatment. Recycling tended to increase the acid component and decrease the base component of the surface free energy of the pulps. This could result from exposure of carboxyl groups from hemicelluloses and/or from oxidized layers from the bleaching process. ESCA analyses also indicated increased carboxyl concentration at the surfaces of the recycled fibers. Although treatment with aqueous bases and organic solvents tended to increase the hydroxyl content on the surface of recycled pulps, the chemical treatments were not beneficial to pulp quality. AFM and SEM of fiber and fine surfaces of kraft pulps revealed that the fines fraction was altered to a much greater extent with recycling. Although recycled fibers appeared to have improved wettability, these small changes in the surface characteristics do not appear to play the dominant role in the characteristics of recycled pulps. Recycling did not change the crystallinity of whole pulps, but it increased the crystallinity of the fines fraction. The increase in the crystallinity of the fines fraction and the reduction in the water retention value (WRV) and the bulk carboxyl content (xylan) of the recycled pulps, as noted in Part I of this paper, appear to play the predominant role in determining the characteristics of recycled pulps. It appears that the loss of the hemicelluloses in the bulk of the fiber with recycling is much more important for internal fibrillation than the apparent small increase of hemicelluloses at the surface of recycled fibers.     

Introducing carboxyl and aldehyde groups to softwood-derived cellulosic fibers by laccase/TEMPO-catalyzed oxidation

For more cost-effective and/or value-added utilization of cellulosic fibers in pulp and paper industry, fiber engineering is an important concept. Essentially, fibers can be engineered via various mechanical, chemical, and biological processes. In the current study, the combined use of laccase and TEMPO was applied to introduce carboxyl and aldehyde groups to softwood-derived cellulosic fibers (bleached softwood kraft pulp). The process conditions in preparation of the engineered fibers were optimized. Under the conditions studied, the maximum increases in carboxyl and aldehyde contents were 360 % and 225 %, respectively. The effectiveness of the laccase/TEMPO system could be well explained by the reaction cycles in catalytic oxidation pathways. The findings of the current work may provide useful insights into the enzymatic modification of cellulosic fibers for papermaking applications.     

Ionic liquid extraction method for upgrading eucalyptus kraft pulp to high purity dissolving pulp

High purity cellulose from wood is an important raw material for many applications such as cellulosic fibers, films or the manufacture of various cellulose acetate products. Hitherto, multi-step refining processes are needed for an efficient hemicellulose removal, most of them suffering from severe cellulose losses. Recently, a novel method for producing high purity cellulose from bleached paper grade birch kraft pulp was presented. In this so called IONCELL process, hemicelluloses are extracted by an ionic liquid–water mixture and both fractions can be recovered without yield losses or polymer degradation. Herein, it is demonstrated that bleached Eucalyptus urograndis kraft pulp can be refined to high purity acetate grade pulp via the IONCELL process. The hemicellulose content could be reduced from initial 16.6 to 2.4 wt% while persevering the cellulose I crystal form by using an optimized 1-ethyl-3-methylimidazolium dimethylphosphate-water mixture as the extraction medium. The degree of polymerization was then reduced by a sulfuric acid treatment for subsequent acetylation of the pulp, resulting in a final hemicellulose content of 2.2 wt%. When pre-treating the pulp enzymatically with endoxylanase, the final hemicellulose content could be reduced even to 1.7 wt%. For comparison, the eucalyptus kraft pulp was also subjected to cold caustic extraction and the same subsequent acid treatment which led to 3.9 wt% of residual hemicelluloses. The performance in acetylation of all produced pulps was tested and compared to commercial acetate grade pulp. The endoxylanase-IONCELL-treated pulp showed superior properties. Thus, an ecologically and economically efficient alternative for the production of highest value cellulose pulp is presented.     

Analysis of precipitated lignin on kraft pulp fibers using atomic force microscopy

A method is presented which enables analysis of lignin precipitated on the surface of kraft pulp fibers. As experimental input, high-resolution atomic force microscopy phase images of the fiber surfaces have been recorded in tapping mode. A digital image analysis procedure—based on the watershed algorithm—is applied to distinguish between cellulose fibrils and the precipitated lignin. In this way, size distributions for the diameter of lignin precipitates on pulp fiber surfaces can be obtained. In an initial application of the method, three softwood kraft pulps were analyzed: a black liquor cook with a very high content of precipitated lignin, a bleached pulp where nearly no precipitated lignin is visible and an unbleached industrial pulp. The proposed method is suggested as an appropriate tool to investigate the kinetics of lignin precipitation and the structure of lignin precipitates in pulping and bleaching.     

Investigation of the effect of drying and refining on the fiber–fiber shear bond strength measured using tensile fracture line analysis of sheets weakened by acid gas exposure

No reliable method exists for measuring the cellulose fiber–fiber shear bond strength in paper. This paper reports a simple method for measuring the fiber–fiber shear bond strength by weakening the fibers independently of the bonds in a sheet of paper, using acid vapor, until all the fibers break across the fracture line. The bond strength is then calculated from the fiber strength, as measured by the zero span test, at the point where the fibers first are weakened such that they all break. The method was used to calculate the average bond strength of handsheets made out of two different pulps. The first pulp was a never dried, 60% yield, unbleached radiata pine. The bond strength was 25.0 ± 3.3 MPa. Drying the fibers before reslushing and making sheets reduced the bond strength by up to 33%, with the reduction depending on the severity of the drying treatment. The second pulp was a bleached dried softwood kraft and was used to investigate the effect of low consistency refining on bond strength. The bond strength increased from 13.7 ± 1.0 MPa for the sheets made from the unrefined pulp to 37.0 ± 1.0 MPa, for the sheets made from the most heavily refined pulp. The bond strength measurements are considerably higher than previous literature estimates for the shear bond strength. The causes for the discrepancy include stress concentrations in tests of single fiber–fiber bonds.     

Surface properties of lignocellulosic fibers bearing carboxylic groups

Fibers with various amounts of carboxylic acid functionalities as determined with FTIR and conductometric titration were prepared by chemical modification of high bleached kraft pulp (CP) and chemical thermomechanical pulp (CTMP) with succinic anhydride. The degree of the modification was dependent on reaction time and the type of fiber used. The modification levelled off after 15h of reaction, and this effect was similar for both fiber substrates. The amount of carboxylic acid attached to CTMP, determined by weight gain, was however less than half of the amount of carboxylic moieties introduced to CP fibers at any reaction time. ESCA characterization of the succinylated fibers indicates that the carboxylic acid functionalities are predominantly introduced at the fiber surface. The wettability in water, measured as contact angle, of the succinylated CTMP fibers was significantly improved by the modification, whereas the wettability of CP fibers was slightly decreased. The differences in wettability are caused by the dispersive and polar characteristics of succinic acid attached to the fiber surface and its interaction with the fiber surface. The character of the linkage group in the anhydride used for modification as well as the composition of the cellulose fiber surface are suggested to play a crucial role in the surface energy of the modified fibers and hence their wetting properties.     

Effect of the Micronization of Pulp Fibers on the Properties of Green Composites

Green composites, composed of bio-based matrices and natural fibers, are a sustainable alternative for composites based on conventional thermoplastics and glass fibers. In this work, micronized bleached Eucalyptus kraft pulp (BEKP) fibers were used as reinforcement in biopolymeric matrices, namely poly(lactic acid) (PLA) and poly(hydroxybutyrate) (PHB). The influence of the load and aspect ratio of the mechanically treated microfibers on the morphology, water uptake, melt flowability, and mechanical and thermal properties of the green composites were investigated. Increasing fiber loads raised the tensile and flexural moduli as well as the tensile strength of the composites, while decreasing their elongation at the break and melt flow rate. The reduced aspect ratio of the micronized fibers (in the range from 11.0 to 28.9) improved their embedment in the matrices, particularly for PHB, leading to superior mechanical performance and lower water uptake when compared with the composites with non-micronized pulp fibers. The overall results show that micronization is a simple and sustainable alternative for conventional chemical treatments in the manufacturing of entirely bio-based composites.     

Influence of xylan on the degradability of laboratory kraft pulps from hardwood and reed canary grass in acid hydrolysis

The depolymerisation of laboratory-prepared kraft pulps from birch, eucalyptus and reed canary grass during acid hydrolysis was studied. The intention was to study especially the influence of xylan content on the levelling-off degree of polymerisation (LODP) and on the dissolution of carbohydrates during the acid hydrolysis. The xylan content in the pulps was varied by prehydrolysis prior to the kraft pulping or by alkali-extraction of the bleached pulps, and the levelling-off degree of polymerisation was compared with the amount of xylan left in the pulps at LODP. The dimensions of the original fibers in the pulps and of the fiber fragments after hydrolysis were also measured. It was found that the fiber fragments after hydrolysis were longer in the pulps containing a higher amount of xylan. Xylan thus appears to prevent degradation during acid hydrolysis, both on the fiber level and on the individual cellulose fibril level.     

Morphological changes in never-dried kraft fibers under mechanical shearing

The modification of bleached never-dried cellulose fibers was studied under controlled compression and shearing conditions. Fibers were further treated in a high-intensity mixing device in low-consistency to determine if the fiber structure was weakened in the in-pad attrition. The difference between the development of the softwood and hardwood fibers was examined. The fiber properties were analyzed using a fiber morphology analyzer, fractional fiber analysis and an electron microscope. The results indicate that the shearing under the controlled compression at high consistency modified the softwood and hardwood fibers already at low-energy consumptions. The fiber length and width decreased, and the formation of curls and kinks was pronounced. However, the intensive mixing after in-pad attrition revealed that the fiber structure was not weakened under compression and shear forces; conversely, the fiber cell wall was more resistant for the intensive mixing. When comparing the results for hardwood and softwood fibers, the softwood fibers were more modified during in-pad attrition, whereas the fiber wall strengthening was more significant in the hardwood fibers.     

Potential of Thermo and Alkali Stable Xylanases from Thielaviopsis basicola (MTCC-1467) in Biobleaching of Wood Kraft Pulp

Thermo- and alkali-stable xylanases produced from Thielaviopsis basicola (MTCC-1467) on low-cost carbon source like rice straw were evaluated for their potential application in biobleaching of wood kraft pulp. Enzyme treatment at retention time of 240?min with 20?IU/gm of dried pulp resulted in ~85.2?% of reduction in kappa number. When compared to control, 110.8, 93, and 72.2?% of enhancement in brightness (percent International Organization of Standardization), whiteness, and fluorescence, respectively, were observed for enzyme-treated pulp. Spectroscopic analysis showed significant release of chromophoric compounds from enzyme-treated pulp. Furthermore, scanning electron microscope studies of unbleached and enzyme bleached pulp revealed the effectiveness of enzymatic treatment. The enzyme-treated pulp subjected to later stages of chemical bleaching resulted in 16?% decrease in chlorine consumption along with considerable reduction in chemical oxygen demand percentage (14.5?%) level of effluent. Various pulp properties like fiber length, fiber width, burst strength, burst index, tear strength, tear index, tensile strength, and breaking length were also significantly improved after enzyme treatment when compared to control.     

Carboxymethyl cellulose on a fiber substrate: the interactions with cationic polyelectrolytes

High and low molecular weight (M_w) carboxymethyl celluloses (CMC) were adsorbed on a well-characterized fiber substrate (long fibers of a commercial bleached birch kraft pulp with the carboxylic acid groups in Na-form) to increase the charge of the fibers in a controlled fashion. The M_w played a role in the utilization of CMCs as a strength additive in paper sheets nearly doubling the tensile strength with the high M_w CMC. Swelling properties of the CMC treated fibers were measured with water retention value (WRV). The WRV increased more with the high M_w CMC. The swelling was further tuned by two highly cationic polyelectrolytes; high M_w poly(diallyldimethyl ammonium chloride) (PDADMAC) and low M_w polybrene (hexadimethrine bromide, [3,6]-ionene). They were chosen because of their known ability to neutralize the anionic charge either exclusively on the surface or in the whole fiber, respectively. Adsorption of PDADMAC could reduce WRV of the CMC pre-treated fibers to the level of the untreated reference, while polybrene adsorbed pulps with 3–10 times more cationic polyelectrolyte deswelled the fibers only slightly more than the surface neutralized fibers. These results indicated surface conformation differences with low and high M_w CMCs. While the conformation did play a role after physical alteration (drying and rewetting) of the fibers, the paper sheets produced from these fibers showed remarkable differences. In extreme cases, the strength of the paper could be retained after drying (low M_w CMC + PDADMAC) or paper, resistant to disintegration, could be achieved (CMC + polybrene).     

Adsorption and inactivation behavior of horseradish peroxidase on cellulosic fiber surfaces

The physical immobilization behavior of horseradish peroxidase (HRP) on cellulosic fiber surfaces was characterized using adsorption and inactivation isotherms measured by the depletion method followed by fitting of Langmuir’s and Freundlich’s models to the experimental data. The adsorption and inactivation behavior of simpler and relatively non-porous high and low crystalline cellulosic substrates (microcrystalline cellulose and regenerated cellulose) as well as more complex and porous cellulosic pulp fibers (bleached kraft softwood fibers) were investigated. The effect of the sorbent surface energy on HRP adsorption was demonstrated by increasing the hydrophobicity of the cellulosic fibers using an internal sizing agent. The influence of the fiber surface charge density on HRP adsorption was studied via modification of the cellulosic fibers using TEMPO (2,2,6,6-tetramethyl-1-piperidiniloxy radical)-mediated oxidation methods. Results showed that hydrophobic interactions had a much larger effect on HRP adsorption than electrostatic interactions. More hydrophobic fiber surfaces (lower polar surface energy) result in larger enzyme-fiber binding affinity constants and higher binding heterogeneity. It was also found that oxidation of the cellulosic fiber substrate reduces enzyme adsorption affinity but significantly increases the loading capacity per unit weight of the surface.     

Effect of tethered and free microfibrillated cellulose (MFC) on the properties of paper composites

High strength and low gas permeability cellulosic composites were produced using the papermaking technology with a commercial microfibrillated cellulose (MFC). The effect of blending MFC with hardwood fibers was compared to the direct refining of the fibers with and without polyamideamine-epichlorohydrin (PAE) addition. The addition of MFC, free or tethered, to pulp fibers combined with PAE can increase the dry strength and wet strength of cellulosic materials by an order of magnitude. Air permeability of the composites decreases by up to orders four of magnitude with MFC addition. The hypothesis that refining wood fibers can produce tethered MFC which provides equivalent strength properties but significant drainage benefits was proven. Furthermore, major benefits in paper formation uniformity (fiber distribution homogeneity) were achieved with refined fibers.     

Changes in molecular ordering associated with alkali treatment and vacuum drying of cellulose

Carbon-13 NMR methods were used to monitor changes in the proportions of crystalline and non-crystalline cellulose, and the exposure of chains on crystallite surfaces, in samples of alkali-treated kraft pulp and regenerated cellulose. A large increase in the amount of disorderd cellulose, as a result of conversion to cellulose II, is the major effect of alkali treatment with kraft pulp. Removal of small crystallites is the major effect with regenerated cellulose. Samples were examined never-dried, or were vacuum-dried prior to remoistening for characterization. Changes in molecular ordering consistent with pore collapse and coalescence of crystallite surfaces accompanied the removal of water.     

Effect of xylan in hardwood pulp on the reaction rate of TEMPO-mediated oxidation and the rheology of the final nanofibrillated cellulose gel

alkali-washed nanofibrillated cellulose (NFC) samples, obtained from hardwood kraft pulp, with different amounts of retained xylan were prepared to study the influence of xylan on the water-retention properties of NFC suspensions. In this study, NFC was produced using an oxoammonium-catalyzed oxidation reaction that converts the cellulosic substrate to a more highly oxidized material via the action of the nitroxide radical species 2,2,6,6-tetramethylpiperidine-1-oxyl. Reduction of the xylan content in NFC was achieved by cold alkali extraction of kraft pulp. The pulps were then oxidized to a set charge under constant chemical conditions, and the reaction time was determined. The xylan content of the feed pulp was found to have a large negative influence on the oxidation rate of the pulp, as the oxidation time shortened when xylan was removed, from 220 min (for 25.2 % xylan content) to 28 min (for 7.3 % xylan content). Following fibrillation by homogenization, the swelling of the NFC was determined by a two-point solute exclusion method. The distribution of hemicellulose over the fibril surface was observed by atomic force microscopy. Xylan was found to be distributed unevenly over the surface, and its presence increased the water immobilized within flocs of NFC, i.e., so-called network swelling. The swelling of the NFC had a large impact on its rheology and dewatering. Comparison of the morphological and swelling properties of the suspensions with their rheological and dynamic dewatering behavior showed that reducing the xylan content in NFC results in a weaker gel structure of the nanocellulose suspension. The results indicate that most of the water is held by the swollen structure by means of xylan particles trapped within the hemicellulose layer covering the fibril surface. Samples with high xylan content had high shear modulus and viscosity and were difficult to dewater.     

Carbon-13 NMR evidence for cocrystallization of cellulose as a mechanism for hornification of bleached kraft pulp

Solid-state ¹³C NMR spectroscopy was used to characterize a bleached softwood kraft pulp in the never-dried state and after cycles of drying and remoistening. Changes in NMR signal strengths indicated that growth of crystalline domains involved cocrystallization rather than accretion of cellulose from noncrystalline domains. A cluster of C-4 signals at 89.4 ppm, assigned to the interiors of crystalline domains, grew at the expense of C-4 signals at 84.0 and 84.9 ppm, assigned to the well-ordered surfaces of crystalline domains. Irreversible changes were not detected until the moisture content dropped below 18%. They were enhanced by a second drying/remoistening cycle, but showed little further change on subsequent cycles. The necessary conditions resembled those reported for hornification, suggesting that cocrystallization might provide a mechanism for hornification.