Heuristic algorithms for a multi-period multi-stop transportation planning problem

We consider a multi-period multi-stop transportation planning problem (MPMSTP) in a one-warehouse multi-retailer distribution system where a fleet of homogeneous vehicles delivers products from a warehouse to retailers. The objective of the MPMSTP is to minimize the total transportation distance for product delivery over the planning horizon while satisfying demands of the retailers. We suggest two heuristic algorithms based on the column generation method and the simulated annealing algorithm. Computational experiments on randomly generated test problems showed that the suggested algorithms gave better solutions than an algorithm currently used in practice and algorithms modified from existing algorithms for vehicle routing problems.     

A heuristic for the multi-period petrol station replenishment problem

In the multi-period petrol station replenishment problem (MPSRP) the aim is to optimize the delivery of several petroleum products to a set of petrol stations over a given planning horizon. One must determine, for each day of the planning horizon, how much of each product should be delivered to each station, how to load these products into vehicle compartments, and how to plan vehicle routes. The objective is to maximize the total profit equal to the revenue, minus the sum of routing costs and of regular and overtime costs. This article describes a heuristic for the MPSRP. It contains a route construction and truck loading procedures, a route packing procedure, and two procedures enabling the anticipation or the postponement of deliveries. The heuristic was extensively tested on randomly generated data and compared to a previously published algorithm. Computational results confirm the efficiency of the proposed methodology.     

A solution approach to the inventory routing problem in a three-level distribution system

We consider the infinite horizon inventory routing problem in a three-level distribution system with a vendor, a warehouse and multiple geographically dispersed retailers. In this problem, each retailer faces a demand at a deterministic, retailer-specific rate for a single product. The demand of each retailer is replenished either from the vendor through the warehouse or directly from the vendor. Inventories are kept at both the retailers and the warehouse. The objective is to determine a combined transportation (routing) and inventory strategy minimizing a long-run average system-wide cost while meeting the demand of each retailer without shortage. We present a decomposition solution approach based on a fixed partition policy where the retailers are partitioned into disjoint and collectively exhaustive sets and each set of retailers is served on a separate route. Given a fixed partition, the original problem is decomposed into three sub-problems. Efficient algorithms are developed for the sub-problems by exploring important properties of their optimal solutions. A genetic algorithm is proposed to find a near-optimal fixed partition for the problem. Computational results show the performance of the solution approach.     

Minimizing the Total Cost in an Integrated Vendor—Managed Inventory System

In this paper we consider a complex production-distribution system, where a facility produces (or orders from an external supplier) several items which are distributed to a set of retailers by a fleet of vehicles. We consider Vendor-Managed Inventory (VMI) policies, in which the facility knows the inventory levels of the retailers and takes care of their replenishment policies. The production (or ordering) policy, the retailers replenishment policies and the transportation policy have to be determined so as to minimize the total system cost. The cost includes the fixed and variable production costs at the facility, the inventory costs at the facility and at the retailers and the transportation costs, that is the fixed costs of the vehicles and the traveling costs. We study two different types of VMI policies: The order-up-to level policy, in which the order-up-to level quantity is shipped to each retailer whenever served (i.e. the quantity delivered to each retailer is such that the maximum level of the inventory at the retailer is reached) and the fill-fill-dump policy, in which the order-up-to level quantity is shipped to all but the last retailer on each delivery route, while the quantity delivered to the last retailer is the minimum between the order-up-to level quantity and the residual transportation capacity of the vehicle. We propose two different decompositions of the problem and optimal or heuristic procedures for the solution of the subproblems. We show that, for reasonable initial values of the variables, the order in which the subproblems are solved does not influence the final solution. We will first solve the distribution subproblem and then the production subproblem. The computational results show that the fill-fill-dump policy reduces the average cost with respect to the order-up-to level policy and that one of the decompositions is more effective. Moreover, we compare the VMI policies with the more traditional Retailer-Managed Inventory (RMI) policy and show that the VMI policies significantly reduce the average cost with respect to the RMI policy.     

Dynamic pricing of limited inventories for multi-generation products

In this research, we consider a retailer selling products from two different generations, both with limited inventory over a predetermined selling horizon. Due to the spatial constraints or the popularity of a given product, the retailer may only display goods from one specific generation. If the transaction of the displayed item cannot be completed, the retailer may provide an alternative from another generation. We analyze two models - posted-pricing-first model and negotiation-first model. The former considers negotiation as being allowed on the price of the second product only and in the latter, only the price of the first product is negotiable. Our results show that the retailer can adopt both models effectively depending on the relative inventory levels of the products. In addition, the retailer is better off compared to the take-it-or-leave-it pricing when the inventory level of the negotiable product is high.     

A Lagrangian relaxation approach to multi-period inventory/distribution planning

We consider a multi-period inventory/distribution planning problem (MPIDP) in a one-warehouse multiretailer distribution system where a fleet of heterogeneous vehicles delivers products from a warehouse to several retailers. The objective of the MPIDP is to minimise transportation costs for product delivery and inventory holding costs at retailers over the planning horizon. In this research, the problem is formulated as a mixed integer linear programme and solved by a Lagrangian relaxation approach. A subgradient optimisation method is employed to obtain lower bounds. We develop a Lagrangian heuristic algorithm to find a good feasible solution of the MPIDP. Computational experiments on randomly generated test problems showed that the suggested algorithm gave relatively good solutions in a reasonable amount of computation time.     

A column generation-based heuristic algorithm for an inventory routing problem with perishable goods

An inventory routing problem is a variation of the vehicle routing problem in which inventory and routing decisions are determined simultaneously over a given time horizon. The objective is to minimize the sum of transportation and inventory costs. In this paper, we study a specific inventory routing problem in which goods are perishable (PIRP). We develop a mathematical model for PIRP and exploit its structure to develop a column generation-based solution approach. Cutting planes are added to improve the formulation. We present computational experiments to demonstrate that our methodology is effective, and that the integration of routing and inventory can yield significant cost savings.     

An adaptive large neighborhood search algorithm for a selective and periodic inventory routing problem

We study a selective and periodic inventory routing problem (SPIRP) and develop an Adaptive Large Neighborhood Search (ALNS) algorithm for its solution. The problem concerns a biodiesel production facility collecting used vegetable oil from sources, such as restaurants, catering companies and hotels that produce waste vegetable oil in considerable amounts. The facility reuses the collected waste oil as raw material to produce biodiesel. It has to meet certain raw material requirements either from daily collection, or from its inventory, or by purchasing virgin oil. SPIRP involves decisions about which of the present source nodes to include in the collection program, and which periodic (weekly) routing schedule to repeat over an infinite planning horizon. The objective is to minimize the total collection, inventory and purchasing costs while meeting the raw material requirements and operational constraints. A single-commodity flow-based mixed integer linear programming (MILP) model was proposed for this problem in an earlier study. The model was solved with 25 source nodes on a 7-day cyclic planning horizon. In order to tackle larger instances, we develop an ALNS algorithm that is based on a rich neighborhood structure with 11 distinct moves tailored to this problem. We demonstrate the performance of the ALNS, and compare it with the MILP model on test instances containing up to 100 source nodes.     

An integrated approach for collection network design,capacity planning and vehicle routing in reverse logistics

This study considers network design, capacity planning and vehicle routing for collection systems in reverse logistics. The network design and capacity planning problems are to determine the static locations and capacities of collection points as well as the dynamic allocations of demand points to the opened collection points over a planning horizon, and the vehicle routing problem is to determine the number and routes of vehicles in such a way that each collection point must be visited exactly once by one vehicle starting and terminating at the depot while satisfying the return demands at collection points and the vehicle capacity. The objective is to minimize the sum of fixed costs to open collection points and to acquire vehicles as well as variable costs to transport returns at demand points to the opened collection points and travel the opened collection points by vehicles. Unlike the location-routing problems, the integrated problem considered in this study has several features: multi-period dynamic model, capacity planning for collection points, maximum allowable collection distances, etc. To solve the integrated problem, two types of tabu search algorithms, hierarchical and integrated ones, are suggested, and their test results are reported. In particular, the efficiency of the integrated approach is shown by comparing the two algorithm types.     

An inventory-transportation system with stochastic demand

We study a logistic system in which a supplier has to deliver a set of products to a set of retailers to face a stochastic demand over a given time horizon. The transportation from the supplier to each retailer can be performed either directly, by expensive and fast vehicles, or through an intermediate depot, by less expensive but slower vehicles. At most one time period is required in the former case, while two time periods are needed in the latter case. A variable transportation cost is charged in the former case, while a fixed transportation cost per journey is charged in the latter case. An inventory cost is charged at the intermediate depot. The problem is to determine, for each time period and for each product, the quantity to send from the supplier to the depot, from the depot to each retailer and from the supplier to each retailer, in order to minimize the total expected cost. We first show that the classical benchmark policy, in which the demand of each product at each retailer is set equal to the average demand, can give a solution which is infinitely worse with respect to the optimal solution. Then, we propose two classes of policies to solve this problem. The first class, referred to as Horizon Policies, is composed of policies which require the solution of the overall problem over the time horizon. The second class, referred to as Reoptimization Policies, is composed of a myopic policy and several rolling-horizon policies in which the problem is reoptimized at each time period, once the demand of the time period is revealed. We evaluate the performance of each policy dynamically, by using Monte Carlo Simulation.     

时变需求等量进货情形下集成供应链生产订货策略研究

构建了一个包含原料采购、生产和销售过程的集成供应链模型,研究了由原料、生产商和销售商产品构成的三层库存系统的生产订货问题。在有限的规划期内,销售商每次进货量相同,生产商按照EOQ模型采购原材料。以最小化供应链系统的总运营成本为目标,构建一个混合整数非线性规划模型,寻找销售商最优订货方案和生产商最佳生产策略。首先利用网络优化方法求解生产商的最优生产计划,其次利用定界穷举法寻求销售商最优的订货周期,给出了具体的计算方法和Matlab程序。通过算例分析验证了算法的有效性,并研究了各参数对最小费用及最优解的影响。     

Large scale stochastic inventory routing problems with?split delivery and service level constraints

A stochastic inventory routing problem (SIRP) is typically the combination of stochastic inventory control problems and NP-hard vehicle routing problems, which determines delivery volumes to the customers that the depot serves in each period, and vehicle routes to deliver the volumes. This paper aims to solve a large scale multi-period SIRP with split delivery (SIRPSD) where a customer??s delivery in each period can be split and satisfied by multiple vehicle routes if necessary. This paper considers SIRPSD under the multi-criteria of the total inventory and transportation costs, and the service levels of customers. The total inventory and transportation cost is considered as the objective of the problem to minimize, while the service levels of the warehouses and the customers are satisfied by some imposed constraints and can be adjusted according to practical requests. In order to tackle the SIRPSD with notorious computational complexity, we first propose an approximate model, which significantly reduces the number of decision variables compared to its corresponding exact model. We then develop a hybrid approach that combines the linearization of nonlinear constraints, the decomposition of the model into sub-models with Lagrangian relaxation, and a partial linearization approach for a sub model. A near optimal solution of the model found by the approach is used to construct a near optimal solution of the SIRPSD. Randomly generated instances of the problem with up to 200 customers and 5 periods and about 400 thousands decision variables where half of them are integer are examined by numerical experiments. Our approach can obtain high quality near optimal solutions within a reasonable amount of computation time on an ordinary PC.     

Performance evaluation of distribution strategies for the inventory routing problem

Direct shipping strategy is an easy-to-implement distribution strategy frequently used in industrial distribution systems. In this paper, an analytic method is developed for performance evaluation of the strategy for the infinite horizon inventory routing problem with delivery frequency constraint. With the method, the effectiveness of direct shipping strategy can be represented as a function of some system parameters. We demonstrate that the effectiveness of direct shipping is at least the square root of the smallest utilization ratio of vehicle capacity. This implies that the effectiveness of the strategy can reach 100% (respectively, 94.86%) whenever the demand rate of each retailer is 100% (respectively, 90%) of the vehicle capacity multiplied by the upper bound of the delivery frequency. This insight can help a firm answer questions such as: under what conditions direct shipping strategy is effective and why, and how effective the strategy is under a specific condition? In case direct shipping strategy is proven ineffective, a more general Fixed Partition Policy (FPP) that combines direct shipping strategy and multiple-stop shipping strategy must be used. An analytic method is also developed for performance evaluation of general FPPs. We demonstrate that the effectiveness of an FPP depends on the total demand rate of the retailers in each partition (each retailer set) and their closeness level. This insight provides a useful guideline to the design of effective FPPs. The analytic methods make the performance improvement of a distribution system possible through adjusting its system parameters.     

Notes on the single route lateral transhipment problem

Previous research has analyzed deterministic and stochastic models of lateral transhipments between different retailers in a supply chain. In these models the analysis assumes given fixed transhipment costs and determines under which situations (magnitudes of excess supply and demand at various retailers) the transhipment is profitable. However, in reality, these depend on aspects like the distance between retailers or the transportation mode chosen. In many situations, combining the transhipments may save transportation costs. For instance, one or more vehicle routes may be used to redistribute the inventory of the potential pickup and delivery stations. This can be done in any sequence as long as the vehicle capacity is not violated and there is enough load on the vehicle to satisfy demand. The corresponding problem is an extension of the one-commodity pickup and delivery traveling salesman and the pickup and delivery vehicle routing problem. When ignoring the routing aspect and assuming given fixed costs, transhipment is only profitable if the quantities are higher than a certain threshold. In contrast to that, the selection of visited retailers is dependent on the transportation costs of the tour and therefore the selected retailers are interrelated. Hence the problem also has aspects of a (team) orienteering problem. The main contribution is the discussion of the tour planning aspects for lateral transhipments which may be valuable for in-house planning but also for price negotiations with external contractors. A mixed integer linear program for the single route and single commodity version is presented and an improved LNS framework to heuristically solve the problem is introduced. Furthermore, the effect of very small load capacity on the structure of optimal solutions is discussed.     

两周期零售商竞争下的闭环供应链的定价和协调策略研究

研究了两生命周期零售商竞争环境下的闭环供应链的定价和生产策略:第一个生命周期中,只有一个制造商和一个零售商,制造商利用原材料生产新制造产品;第二个周期中,制造商生产新制造产品的同时利用自己回收的废旧产品生产再制造产品,并且出现了竞争零售商。分别建立了两周期零售商竞争环境下的分散决策模型和集中决策模型,得到了最优定价和生产策略。结果表明:零售商竞争会降低产品的零售价,增加产品的销售量。制造商利用收益共享契约制定合适的批发价和收益共享比率能协调整个闭环供应链,与零售商实现共赢。最后给出了一个算例验证了上述结论。     

突发事件应急医疗物资调度的随机算法

传统的车辆路径问题(VRP)是为车辆设计将物资从仓库运送到各个需求客户的路线,使得总的运输费用(或时间)最小。在本文中,我们更关心的是使得未满足的需求量和总的物资延误时间最小。这个模型的一个非常重要的应用就是当大规模突发事件发生以后如何有效的将应急医疗物资运送到各个医疗单位,例如自然灾难,恐怖袭击之后,各个医院的医疗物资有限,需要从应急中心调集所需物资,在这种情况下,从应急中心分发应急物资过程中的运输费用就不再是最主要的考查因素,而更重要的是考虑物资到达医院的时间以及到达量,因为这两个因素直接与病人生命息息相关。本文的主要工作是改进了已有的局部搜索算法,通过引入随机算法的思想设计了求解模型的改进随机算法,可以得到模型更优的解,并通过计算机模拟案例说明了算法是行之有效的。     

Optimum inventory policies with discrete time proportional demand,discrete replenishment opportunities and different optimizing criteria

This paper extends the deterministic, single product, dynamic E0Q model to the case where demand increases linearly with time but at discrete time points and where the number of replenishments is also discrete. The problem is to find the number of orders and the replenishment schedule that will either maximize the return on the investment on inventory or minimize inventory costs. The proposed solution to either problem requires to first find the replenishment schedule that will minimize the total inventory throughout the planning horizon, for a given number of orders and then find the optimal number of replenishment points. The solution algorithms exploit the discrete nature of the demand and do not require the decomposability property of dynamic programming. This is particularly important in the return on investment case, where decomposability cannot be achieved.     

On SIP algorithms for minimizing the mean-risk function in the multi-period single-source problem under uncertainty

We present an algorithmic framework for solving the strategic problem of assigning retailers to facilities in a multi-period single-sourcing product environment under uncertainty in the demand from the retailers and the costs of production, inventory holding, backlogging and distribution of the product. The functional to minimize is included by the expected objective function and the excess probability functional. By considering a splitting variable mathematical representation of the Deterministic Equivalent Model, we introduce several so-called Fix-and-Relax procedures that exploit the excess probability functional structure in addition to the structure of the special ordered sets related to the non-anticipativity constraints for the assignment variables. Some computational experience is reported. This research has been partially supported by the Grant TIC2003-05982-C05-05 from MCYT.     

A noniterative multiproduct multiperiod production planning method

Production planning for multiple products on a single production facility over a time horizon requires minimizing the sum of production costs (regular time, overtime and subcontracting) and inventory carrying costs for meeting the known demands of the products. It is shown that the problem can be formulated and solved by a simple and noniterative method of ‘column minima’ even for multiple product situations.