老化时间对Cu/ZnO/Al2O3合成甲醇催化剂性能的影响

并流共沉淀法制备了CuO/ZnO/Al2O3催化剂前驱体及催化剂,用XRD、TG－DTG、TPR、N2吸附及加压微反活性评价技术,考察了母料老化时间对催化剂前驱体物相组成及焙烧后物料中CuO－ZnO间的作用和物化性能的影响,提出了催化剂母料物相随老化时间的变化。研究表明,老化时间对催化剂活性的影响是通过改变催化剂比表面积及形成CuO ZnO固溶体的结果。     

柠檬酸辅助固相研磨法制备铜基催化剂及在CO_2加氢合成甲醇反应中的性能研究

通过柠檬酸辅助固相研磨法制备铜基催化剂,采用XRD、TPR、TG-DSC、SEM、BET、TEM、XPS、CO_2-TPD等手段对催化剂性能进行表征.结果表明室温固相研磨的前驱体在惰性气体N_2中焙烧使体系中的CuO绝大部分被原位还原成Cu~0,不需外加H_2还原,直接制得了C/I-Cu/ZnO催化剂,催化剂具有中孔.利用高压固定床连续反应装置对催化剂活性进行了评价,结果表明,柠檬酸用量、前驱体焙烧温度、焙烧升温速率等条件对催化剂活性产生影响,当C_6H_8O_7/(Cu+Zn)摩尔比为1.2/1并Cu/Zn摩尔比1/1,前驱体在N_2中以3 K·min~(-1)升温速率于623 K焙烧3 h,制得的C/I-Cu/ZnO催化剂比表面积最大,Cu~0粒径最小,在CO_2加氢合成甲醇反应中表现出最佳的活性,CO_2转化率、甲醇选择性和产率分别达到了28.28%、74.29%和21.01%.与外加H_2还原的C/H-Cu/ZnO催化剂相比,原位还原C/I-Cu/ZnO催化剂比表面积较大,Cu~0的粒径较小,活性较高.     

表面助剂改性对Cu/ZnO/Al2O3甲醇合成催化剂性能的影响

采用共沉淀-后浸渍方法制备了表面助剂改性的Cu/ZnO/Al₂O₃ (CZA)甲醇合成催化剂, 在固定床反应器上以合成气为原料分别考察了三种助剂(Zr、Ba和Mn)对CZA催化剂性能的影响; 以Zr为助剂时反应温度的影响; 并进行了催化稳定性试验. 利用粉末X射线衍射(XRD)、低温氮气吸脱附(N₂-sorption)、氧化亚氮(N₂O)反应吸附技术、X射线光电子能谱(XPS)、氢气程序升温吸脱附(H₂-TPD)、扫描电子显微镜(SEM)和高分辨透射电子显微镜(HR-TEM)技术对催化剂进行了表征.结果显示: 以Zr或Ba作为助剂能够明显提高CZA催化剂耐热前后的甲醇时空收率(STY); Mn的引入降低了CZA催化剂的耐热前活性; Zr的引入降低了CZA催化剂最高活性温度点, 增强了CZA催化剂的催化稳定性; 还原态CZA催化剂表面Cu⁰和ZnO都能吸附活化氢气, Cu⁰与ZnO的强相互作用有利于提高催化剂的性能, 耐热后催化剂性能的降低归因于Cu晶粒的长大. 在实验和表征结果基础上,提出了CZA催化剂上合成气制甲醇的“双向同步催化反应历程”.     

Cu/ZnO/Al2O3催化剂的共沉淀-蒸氨法制备及其对二氧化碳加氢制甲醇的研究

分别以碳酸铵为沉淀剂采用共沉淀-蒸氨法(CAE)和以碳酸铵(CCA)、碳酸钠(CCS)为沉淀剂采用常规共沉淀法制备了三种Cu/ZnO/Al2O3催化剂,并运用XRD,BET,TPR和N2O滴定技术对催化剂进行了表征.结果表明:采用共沉淀-蒸氨法制备的催化剂具有较小的颗粒尺寸、较大的Cu(0)比表面积;以碳酸铵为沉淀剂常...     

甲醇水蒸气重整制氢Cu/ZnO/Al2O3催化剂的研究

燃料电池作为一种无污染、高效率的能源引起世界各大汽车公司的广泛关注[1,2]。用于燃料电池的燃料目前研究较多的是氢气,用氢气作燃料存在储存、安全、运输等问题,寻求合适贮氢方法或替代燃料,实现车载制氢是解决问题的办法。甲醇作为液体燃料,因具有高能量密度,低碳含量,以及运输和贮存等优势成为车载制氢的理想燃料,甲醇水蒸气重整制氢反应也成为研究的热点[3～10]。车载制氢对甲醇水蒸气重整制氢反应体系中的产氢速率,氢气和CO的含量都有一定的要求。尤其对CO含量要求更为苛刻,因CO易引起燃料电池阳极催化剂中毒[11,12]。因此,开…     

尿素水解均匀沉淀法制Cu/ZnO/Al2O3甲醇合成催化剂

甲醇是富氯液体，可通过水蒸气重整制氢用于燃料电池的氢源，是最有希望成为燃料电池电动汽车的燃料，目前这方面的研究颇受重视。现代甲醇工业是通过合成气在催化剂作用下反应制得的，所用催化剂主要为Cu／ZnO／Al2O3。为了进一步提高催化剂的性能，近年来关于催化剂制备方法的文献发表较多。吴晓晖等考察了草酸盐胶体法制备Cu／ZnO／Al2O3甲醇合成催化剂的性能，洪中山等用凝胶网格共沉淀法制得Cu／ZnO／Al2O3甲醇合成催化剂，郭宪吉等则考察了添加Mn助剂对Cu／ZnO／Al2O3甲醇合成催化剂的影响。     

甲醇水蒸气重整制氢的高效碳纳米管改性Cu/ZnO/Al2O3催化剂

以碳纳米管为助剂,制备用于甲醇水蒸气重整制氢的新型高效Cu/ZnO/Al₂O₃催化剂,并与传统Cu/ZnO/Al₂O₃催化剂在相同条件下的催化性能进行了比较.结果表明,添加适量碳纳米管可显著提高催化剂的低温催化活性和选择性,在大幅度提高产氢速率的同时有效降低了重整产气中CO的含量.SEM和XRD分析证实适量碳纳米管的添加有效促进了Cu/ZnO/Al₂O₃催化剂结构特性的改善,有利于活性铜物种的分散,从而显著提高了催化剂的低温催化性能.     

La2O3对Cu/Al2O3甲醇水蒸气重整制氢催化剂性能的影响

采用并流共沉淀法制备了系列Cu/La2O3/Al2O3甲醇水蒸汽重整制氢催化剂, 并通过X射线衍射(XRD), 程序升温还原(TPR) 和光电子能谱 (XPS) 等分析方法研究了La2O3对Cu/Al2O3甲醇水蒸汽重整制氢催化剂性能的影响. 结果表明 La2O3的加入促进了铜在催化剂表面的高度分散, 阻止了铜晶粒团聚、烧结, 促使铜晶粒细小化, 促进了铜的还原, 从而改善了催化剂的性能, 提高了催化剂的活性.     

Cu/Zn/Al/Mn催化剂上CO/CO2加氢合成甲醇特性研究

利用共沉淀法制备了四组分的Cu-Zn-Al-Mn和Cu-Zn-Al-Ce催化剂以及三组分的Cu-Zn-Al催化剂。利用组成H2/CO/CO2/N2=66/27/3/4(体积比)的富CO原料气对催化剂进行了活性评价，并研究了温度、压力和空速等反应条件对催化剂活性的影响。结果发现添加适量的锰助剂能显著提高催化剂的活性和热稳定性。利用SEM和XRD方法进行了催化剂的结构和形貌表征，同样表明锰助剂可以起到阻止CuO晶粒长大和促进CuO分散作用。利用富CO2的生物质原料气体积比为H2/CO/CO2/N2=50/25/20/5对Cu-Zn-Al-Mn催化剂进行的评价表明：Cu-Zn-Al-Mn催化剂上CO/CO2加氢合成甲醇的甲醇产率和选择性均有下降，在试验范围内，甲醇产率下降11％～25％，选择性为93％～95％。     

微波辐射对浆态床合成甲醇CuO/ZnO/Al2O3催化剂前驱体晶相转变的影响

在微波辐射条件下,对CuO/ZnO/Al2O3催化剂的沉淀母液进行老化,通过XRD、TG、H2-TPR,FTIR、HR-TEM和XPS对前驱体及催化剂微观结构的进行表征,探讨了CuO/ZnO/Al2O3催化剂前驱体晶相转变过程中微波辐射的作用。结果表明,微波辐射有利于Cu2+取代Zn5(CO3)2(OH)6中Zn2+的同晶取代反应。微波辐射的老化过程中,首先发生Cu2+取代Zn5(CO3)2(OH)6中Zn2+生成(Cu,Zn)5(CO3)2(OH)6的同晶取代反应,并于1.0 h内基本完成;随着老化时间继续延长,主要进行Zn2+取代Cu2(CO3)(OH)2中Cu2+生成(Cu,Zn)2(CO3)(OH)2的同晶取代反应,同时(Cu,Zn)5(CO3)2(OH)6进一步结晶。与常规老化1 h制备的前驱体相比,微波辐射老化1.0 h制备的前驱体含有较多的(Cu,Zn)5(CO3)2(OH)6物相,有助于增强焙烧后CuO/ZnO/Al2O3催化剂中CuO-ZnO协同作用,提高表面铜含量,进而提高CuO/ZnO/Al2O3催化剂在浆态床合成甲醇的催化活性和稳定性,在400 h浆态床合成甲醇评价期间,甲醇时空收率最大达318.9 g.kg-1.h-1,失活率仅为0.11%.d-1。     

以类水滑石为前驱体的Cu/ZnO/Al2O3催化剂用于COx加氢合成甲醇：CO在反应混合物中的作用

近年来,催化CO₂加氢合成甲醇被视为有望解决温室效应和燃料枯竭的有效途径。目前,铜基催化剂因具有较高的反应活性被广泛应用于工业生产。然而,竞争逆水煤气变换反应产生的CO导致甲醇选择性较低,同时副产物水引起Cu发生不可逆烧结,进而降低甲醇产率。众所周知,CO能够调整分子的表面竞争吸附和活性位的氧化还原行为,本工作拟向原料气中掺入具有还原性的CO以抑制逆水煤气变换反应和防止表面氧化中毒。另一方面,通常认为铜基催化的CO₂加氢制甲醇是结构敏感性反应,不同的前驱体能够显著影响催化剂结构和形貌,进而影响催化活性。因此,我们首先通过共沉淀法和蒸氨法制备了含有类水滑石前驱体(CHT-CZA)和复合物前驱体(CNP-CZA)结构的Cu/ZnO/Al₂O₃催化剂。随后,为探究CO掺杂后反应机理,在250 ℃,5 MPa的反应条件下,含有不同比例CO的原料气中(CO₂:CO:H₂:N₂ = x:(24.5 - x):72.5:3)评价两种催化剂对甲醇合成的性能。评价结果显示两种催化剂反应性能趋势相同,随着CO含量增加,CO₂转化率和STY_H2O不断降低,STY_MeOH逐渐增加。X射线光谱(XPS)显示随CO含量增加,催化剂表面还原性Cu比例增加。评价和表征结果说明CO引入抑制了逆水煤气变换反应的发生,通过还原被H₂O氧化的活性Cu表面,促使更多的活性Cu位点暴露参与甲醇合成。另一方面,透射电镜(TEM)显示掺杂的CO会过度还原而引起颗粒团聚,导致催化剂逐渐失活。相比之下,含有水滑石前驱体的催化剂在任何气氛下均表现出更加优越的反应性能和长周期稳定性。这可归因于类水滑石前驱体独特的片层结构通过结构限域作用有效避免了因CO过度还原而导致的金属颗粒团聚,从而减少活性位点损失。     

前驱体物相转变对浆态床合成甲醇催化剂活性的影响

采用并流共沉淀法, 通过考察老化温度, 研究CuO/ZnO/Al₂O₃催化剂前驱体晶相及组成的变化对浆态床催化合成甲醇的反应活性的影响. 结果表明, 前驱体的物相转变对浆态床合成甲醇活性影响显著, 单斜晶系锌孔雀石(Cu,Zn)₂CO₃(OH)2和斜方晶系绿铜锌矿(Cu,Zn)₅(CO₃)₂(OH)₆晶体是产生高活性催化剂的主要物相. 随着Cu²⁺/Zn²⁺进入Zn₅(CO₃)₂(OH)₆/Cu₂CO₃(OH)₂晶格, 离子同晶取代量增加, 催化剂前驱体中形成了固定铜锌比的锌孔雀石和绿铜锌矿物相. 焙烧后催化剂比表面积增大, CuO-ZnO固溶体协同作用加强, 浆态床催化合成甲醇的活性提高.     

铜基甲醇合成催化剂的失活研究

选用了两个化肥厂的失活甲醇合成催化剂,采用ＸＲＤ、ＳＥＭ、ＳＥＭ－ＥＤＳ、ＴＥＭ、ＸＰＳ、ＴＲＰ、ＣＯ－ＴＰＤ和化学吸附等方法对催化剂进行比较测试。结果表明,硫中毒、积炭、铜粒长大和杂质金属沉积等是造成甲醇合成催化剂失活的因素。由于某一种或几种因素都导致催化剂活性表面积的降低,对反应物ＣＯ吸附量减少,或造成催化剂对ＣＯ吸附能力的降低,从而降低合成甲醇反应的活性。硫中毒和铜粒长大是普遍存在的最主要因     

EXAFS研究合成甲醇催化剂Cu／ZnO／MxOy

有关CO。＋H。合成甲醇催化剂的研究已有许多报道［‘－’j，但目前对活性中心及反应机理的认识仍不～致，其中对活性中心的看法归纳起来有3种：（1）Cll为活性中心“‘；（2）Cll”为活性中心［’j；（3）Cll－CtJ”为活性中心［‘1．研究发现，第三组分（如AI刀。）的加入可防止Cu粒子的烧结［’］，使Cu产生无序及缺陷结构，有利于CO。的吸附、活化［‘j及起到高分散Cu／Zno的稳定剂的作用［’j．由于三组分催化剂结构的多相性和准非晶态性，通常的XRD方法难以明确了解其结构，而EXAFS方法对研究局部有序结构特别有效．本文以Z…     

CO2／H2和（CO／CO2）＋H2低压合成甲醇催化过程的本质

通过在Ｃｕ／ＺｎＯ／Ａｌ２Ｏ３催化剂上ＣＯ２＋Ｈ２，ＣＯ＋Ｈ２和（ＣＯ／ＣＯ２）＋Ｈ２催化反应动力学研究对合成甲醇动力学和反应机理进行了细致分析，提出合成甲醇的反应机理，解释了在（ＣＯ／ＣＯ２）＋Ｈ２合成甲醇过程中少量ＣＯ２的作用及合成甲醇的直接碳源。     

探究Cu/ZnO相互作用对CO2加氢制甲醇反应性能的影响

Using renewable green hydrogen and carbon dioxide (CO₂) to produce methanol is one of the fundamental ways to reduce CO₂ emissions in the future, and research and development related to catalysts for efficient and stable methanol synthesis is one of the key factors in determining the entire synthesis process. Metal nanoparticles stabilized on a support are frequently employed to catalyze the methanol synthesis reaction. Metal-support interactions (MSIs) in these supported catalysts can play a significant role in catalysis. Tuning the MSI is an effective strategy to modulate the activity, selectivity, and stability of heterogeneous catalysts. Numerous studies have been conducted on this topic; however, a systematic understanding of the role of various strengths of MSI is lacking. Herein, three Cu/ZnO-SiO₂ catalysts with different strengths of MSI, namely, normal precipitation Cu/ZnO-SiO₂ (Nor-CZS), co-precipitation Cu/ZnO-SiO₂ (Co-CZS), and reverse precipitation Cu/ZnO-SiO₂ (Re-CZS), were successfully prepared to determine the role of such interactions in the hydrogenation of CO₂ to methanol. The results of temperature-programmed reduction (H₂-TPR) and X-ray photoelectron spectroscopy (XPS) characterization illustrated that the MSI of the catalysts was considerably affected by the precipitation sequence. Fourier transform infrared reflection spectroscopy (FT-IR) results indicated that the Cu species existed as CuO in all cases and that copper phyllosilicate was absent (except for strong Cu-SiO₂ interaction). Transmission electron microscopy (TEM), X-ray diffraction (XRD), and N₂O chemical titration results revealed that strong interactions between the Cu and Zn species would promote the dispersion of Cu species, thereby leading to a higher CO₂ conversion rate and improved catalytic stability. As expected, the Re-CZS catalyst exhibited the highest activity with 12.4% CO₂ conversion, followed by the Co-CZS catalyst (12.1%), and the Nor-CZS catalyst (9.8%). After the same reaction time, the normalized CO₂ conversion of the three catalysts decreased in the following order: Re-CZS (75%) > Co-CZS (70%) > Nor-CZS (65%). Notably, the methanol selectivity of the Re-CZS catalyst was found to level off after a prolonged period, in contrast to that of Co-CZS and Nor-CZS. Investigation of the structural evolution of the catalyst with time on stream revealed that the high methanol selectivity of the catalyst was caused by the reconstruction of the catalyst, which was induced by the strong MSI between the Cu and Zn species, and the migration of ZnO onto Cu species, which caused an enlargement of the Cu/ZnO interface. This work offers an alternative strategy for the rational and optimized design of efficient catalysts.     

ZnO在CuO基甲醇合成催化剂还原过程中的作用(英)

用一步并流共沉淀法制备了一系列具有不同组成的ＣｕＯ基样品，并测试了它们在合成甲醇反应中的活性。利用ＴＧ ＤＴＧ手段，对各ＣｕＯ基样品的还原过程进行了考察，结果表明，ＺｎＯ组分对催化剂ＣｕＯ ＺｎＯ Ａｌ２Ｏ３的还原行为有重要影响。依据Ｃｏａｔｓ Ｒｅｄｆｅｒｎ 处理方法获得了ＣｕＯ基样品的还原动力学参数     

Adaptation o Cu／ZnO／Al2O3 to Temperature Change in Methanol Synthesis from CO2 Hydrogenation

The induction behavior in CO2 hydrogenation was studied by varying the reaction temperature to investigate the adaptation of the Cu/ZnO/Al2O3 catalyst to the temperature change,The results indicated that a used catalyst had a tendency to keep the last running state in new reaction conditions for MeOH formation,and that this tendency was related to the difference in Cu/Cu^n ration caused by CO2 and CO produced at different reaction temperatures,However,the reverse water-gas shift reaction (BWGS) induced at four temperatures was completely different from that of methanol synthesis,It implied that the two so-called competitive reactions in CO2 H2,RWGS and methanol synthesis,have different, active centers.     

共沸蒸馏法制备CuO-ZnO/Al2O3催化剂及其对催化性能的影响

以异丁醇为共沸溶剂,采用共沸蒸馏-共沉淀方法制备了Cu基CuO-ZnO/Al₂O₃负载型催化剂。 利用X射线衍射(XRD)、热重差热(TG/DSC)、扫描电子显微镜(SEM)等技术手段对产物形貌和结构进行了表征。 结果表明,共沸蒸馏能有效脱除前驱体溶胶中的游离水,抑制粒子之间的团聚;同时异丁醇与聚乙二醇共同作用影响颗粒的Ostwald熟化,使粒度分布均匀、分散性能优异、增强了催化剂中CuO组分分散性。 在固定床反应器中对CO₂加氢直接合成甲醇的催化性能进行了评价。 考察了不同催化剂的催化性能,结果表明,与直接干燥法制备的催化剂相比,共沸蒸馏法制备的催化剂具有更好的催化性能和催化稳定性,甲醇的收率最大可达到9.6%,甲醇收率提高29.7%。     

Cu@UiO-66衍生的Cu+-ZrO2界面位点用于高效催化CO2加氢制甲醇

Cu/ZrO₂ catalysts have demonstrated effective in hydrogenation of CO₂ to methanol, during which the Cu-ZrO₂ interface plays a key role. Thus, maximizing the number of Cu-ZrO₂ interface active sites is an effective strategy to develop ideal catalysts. This can be achieved by controlling the active metal size and employing porous supports. Metal-organic frameworks (MOFs) are valid candidates because of their rich, open-framework structures and tunable compositions. UiO-66 is a rigid metal-organic skeleton material with excellent hydrothermal and chemical stability that comprises Zr as the metal center and terephthalic acid (H₂BDC) as the organic ligand. Herein, porous UiO-66 was chosen as the ZrO₂ precursor, which can confine Cu nanoparticles within its pores/defects. As a result, we constructed a Cu-ZrO₂ nanocomposite catalyst with high activity for CO₂ hydrogenation to methanol. Many active interfaces could form when the catalysts were calcined at a moderate temperature, and the active interface was optimized by adjusting the calcination temperature and active metal size. Furthermore, the Cu-ZrO₂ interface remained after CO₂ hydrogenation to methanol, as confirmed by transmission electron microscopy (TEM), demonstrating the stability of the active interface. The catalyst structure and hydrogenation activity were influenced by the content of the active component and the calcination temperature; therefore, these parameters were explored to obtain an optimized catalyst. At 280 ℃ and 4.5 MPa, the optimized CZ-0.5-400 catalyst gave the highest methanol turnover frequency (TOF) of 13.4 h^-1 with a methanol space-time yield (STY) of 587.8 g·kg^-1·h^-1 (calculated per kilogram of catalyst, the same below), a CO₂ conversion of 12.6%, and a methanol selectivity of 62.4%. In situ diffuse-reflectance infrared Fourier transform spectroscopy (DRIFTS) of CO adsorption over the optimized catalyst revealed a predominant, unreducible Cu⁺ species that was also identified by X-ray photoelectron spectroscopy (XPS). The favorable activity observed was due to this abundant Cu⁺ species coming from the Cu⁺-ZrO₂ interface that served as the methanol synthesis active center and acted as a bridge for transporting hydrogen from the active Cu species to ZrO₂. In addition, the oxygen vacancies of ZrO₂ promoted the adsorption and activation of CO₂. These vacancies and Cu⁺ trapped in the ZrO₂ lattice are the active sites for methanol synthesis from CO₂ hydrogenation. The X-ray diffraction (XRD) patterns of the catalyst before and after reaction revealed the stability of its structure, which was further verified by time-on-stream (TOS) tests. Furthermore, in situ DRIFTS and temperature-programmed surface reaction-mass spectroscopy (TPSR-MS) revealed the reaction mechanism of CO₂ hydrogenation to methanol, which followed an HCOO-intermediated pathway.