高分散Fe-N-C氧还原反应电催化剂及其在直接甲醇燃料电池中的应用

氧还原反应(ORR)是燃料电池和金属空气电池等洁净发电装置中阴极的主要反应,该反应动力学过程慢,电化学极化严重. Pt基电催化剂具有较好的ORR活性,然而Pt资源有限、价格昂贵,研制高活性、低成本的代Pt电催化剂意义重大.经过几十年的探索,研究者发现将含有C, N和Fe等元素的前体进行高温热处理得到的Fe-N-C电催化剂对ORR具有良好的活性,然而在高温热解过程中Fe容易发生聚集而形成大块颗粒,导致Fe的利用率不高,影响了电催化剂的ORR活性.
　　本文分别以聚吡咯和乙二胺四乙酸二钠(EDTA-2Na)为C和N的前驱体,利用高温热解形成的富含微孔的碳材料对铁前体的吸附及锚定作用,获得了一种Fe高度分散的Fe-N-C电催化剂.采用物理吸脱附技术、高分辨透射电镜(HRTEM)和扫描电镜对Fe-N-C及其制备过程中相关电催化剂的孔结构及表面形貌进行了表征.结果表明,在第一步热解过程中, EDTA-2Na的Na对碳材料起到了活化作用,形成富含微孔的N掺杂碳材料(N-C-1),其BET比表面积达到1227 m2/g,孔径约1.1 nm.在第二步热解过程中, N-C-1有效地抑制了Fe的聚集,产物Fe-N-C中的Fe元素均匀地分布在碳材料中,其比表面积高达1501 m2/g.
　　电化学测试结果表明,在碱性介质(0.1 mol/L NaOH)中, Fe-N-C电催化剂对ORR具有良好的催化活性, ORR起始电位(Eo)为1.08 V (vs. RHE),半波电位(E1/2)0.88 V,电子转移数n接近4, H2O2产率<3%,与商品20%Pt/C(Johnson Matthey)接近.电化学加速老化测试结果表明, Fe-N-C的E1/2未发生明显变化,而Pt的负移45 mV,表明Fe-N-C具有很好的稳定性;在酸性介质(0.1 mol/L HClO4)中, Fe-N-C的Eo为0.85 V, E1/2为0.75 V,其E1/2比Pt/C负移约0.15 V,表明在酸性介质中Fe-N-C对ORR的催化活性还有待提高.采用TEM、X射线衍射、X射线光电子能谱以及穆斯堡尔谱等方法研究了电催化剂构效关系.结果表明, Fe-N-C较好的ORR活性主要来自于高分散的Fe-N4结构,此外, N(吡啶N和石墨N)掺杂的C也对反应具有一定的催化活性.
　　与Pt/C相比, Fe-N-C电催化剂具有很好的耐甲醇性能.本文对比了Fe-N-C和Pt/C作为阴极催化剂的直接醇类燃料电池(DMFC)性能,采用质子交换膜的DMFC最大功率密度分别为47(Fe-N-C)和79 mW/cm2(Pt/C),而采用碱性电解质膜的则分别为33(Fe-N-C)和8 mW/cm2(Pt/C).结合半电池结果表明, Fe-N-C电催化剂在碱性介质中具有比Pt更为优秀的催化活性和稳定性,有望用作DMFC阴极代Pt催化剂.     

基于钾基修饰铁矿石载氧体的煤化学链燃烧循环实验

对天然的铁矿石加以钾基修饰,在流化床上进行了煤化学链燃烧循环实验。研究了改性后的铁矿石对气体产物浓度及含碳气体体积分数影响的持续力。钾基铁矿石缩短了反应时间并明显提高了CO₂浓度;在20次循环中,钾基铁矿石能明显提高CO₂体积分数并降低CO体积分数,11次循环后,CO₂体积分数稍有减少,CO体积分数略有增加。借助于扫描电镜与电子能谱(SEM-EDX)和X射线衍射(XRD),对不同循环后的载氧体进行表征。与纯铁矿石相比,前10次循环钾基铁矿石载氧体表面严重烧结,20次循环之后烧结减轻,恢复多孔结构。结果表明,钾基铁矿石载氧体中KFe₁₁O₁₇或其衍生物对煤气化有催化作用;在20次循环中存在钾流失现象;20次循环后钾基铁矿石载氧体能完全氧化为Fe₂O₃。     

基于碱金属和过渡金属修饰铁矿石载氧体的煤催化燃烧

煤气化反应是煤化学链燃烧过程的控制步骤,其反应速率慢。采用碱金属Na和过渡金属Ni对铁矿石载氧体进行修饰,在流化床反应器上研究了Na、Ni负载量和反应温度对煤化学链催化燃烧的影响。结果表明,在920℃时,Na-铁矿石的催化活性高于Ni-铁矿石,随着Na、Ni负载量的增加,煤化学链燃烧的反应速率加快,气体反应产物浓度达到峰值的时间缩短,反应后期气体产物的衰减速率变大,整个反应期间CO体积浓度明显减少,而CO₂、H₂体积浓度增大。当Na、Ni负载量均为6%时,两者进行比较分析,Ni在960℃时对煤化学链的催化燃烧效果最为显著,碳转化率高达92.7%,高于纯铁矿石约15.5%,而在800~920℃下,催化效果不明显;Na在800~960℃对煤气化反应的催化效果均较显著。SEM-EDX分析显示,反应结束后,Na-铁矿石载氧体表面Na盐流失严重,而Ni-铁矿石表面Ni盐负载较好。     

外加铁矿石对哈密低阶煤热解特性影响

为探讨铁矿石对哈密低阶煤热解特性影响,采用热重分析仪(thermal gravity analysis/differential thermal gravity,TG/DTG)和实验室固定床反应器(fixed bed)对哈密低阶煤进行热解实验,研究了两种铁矿石对哈密煤热解反应性、热解气和焦油分布规律的影响。利用傅里叶红外光谱(FT-IR)和色谱-质谱分析仪(GC-MS)对焦油中官能团的变化以及焦油中物质组成进行了分析对比。结果表明,当热解温度从室温升高至150℃时,原煤中添加铁矿石的煤样失重速率峰逐渐向高温阶段推移;当热解温度高于450℃时,不同铁矿石对原煤热解的催化作用差异更加明显,且镜铁矿原生矿物质赤铁矿;当两种铁矿石添加量分别为20%时,热解焦油和热解气都能得到较高的收率;对于煤样HM-JT来说,此时焦油产率为7.88%,热解气相产物H_2、CO_2、CH_4、CO产率与未添加镜铁矿的原煤煤样相比分别提高了4.27%、3.76%、4.39%、3.61%。对于煤样HM-CT来说,焦油催化裂解效果一直受到铁矿石添加量的影响。在镜铁矿和赤铁矿添加量分别增加到20%的过程中,煤样热解生成焦油的产率逐渐下降,而轻质焦油产率和轻质焦油分数逐渐增大到6.37%、58.48%、5.34%、56.22%,焦油中氧脱除率分别达到43.16%、36.89%。随着铁矿石的加入,焦油中二甲苯相对含量由4.32%分别降低至3.78%、3.93%,而甲苯相对含量由1.11%升高至1.32%、1.45%;焦油中邻甲酚和二甲酚中分子中的甲基取代基被脱除生成苯酚或甲酚,且镜铁矿对焦油中苯系物和酚类化合物的脱甲基作用强于赤铁矿。     

Enhanced recovery of low-grade iron ore by selective flocculation method

Beneficiation of low-grade iron ore was carried out by selective flocculation process using different flocculants, namely starch amylopectin (AP) and grafted copolymer of amylopectin (GAP). The iron ore used in the investigation contained 56.98% Fe, 5.45% Al₂O₃, and 4.22% SiO₂. Flocculant dosage, number of floc washing, and pH were considered as variable parameters to analyze their effect on the performance of grade and recovery of concentrate. A flocculant dosage of 0.4?mg/g was found to be the optimum condition for the sample and variable parameters under investigation. The investigation indicated that a grade of 64.77% Fe can be obtained with 96% recovery using AP; however, GAP showed the better result for Fe grade (67%) with a recovery of 97%.     

Kinetics of reduction of iron ore—coal pellets

Kinetic data on the reduction of iron ore-coal pellets are compared with similar data for lump ore. It is shown that, when ore and coal are mixed intimately, the reduction reactions are accelerated considerably. Ore-coal pellets offer some additional advantages, as discussed in the text.It is shown that the kinetics of ore-coal reduction can be studied by using a pseudo kinetic parameter,f (fraction of reaction), defined as the instantaneous weight loss divided by the maximum possible weight loss. Plots off versust have been analysed to establish the kinetic equations and evaluate the kinetic parameters.

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Zusammenfassung Die kinetischen Daten der Reduktion von Eisenerz-Kohle-Pellets wurde mit ähnlichen Daten von Stückerz verglichen. Es wurde gezeigt, daß die Reduktionsreaktionen im Falle einer intensiven Vermischung von Erz und Kohle erheblich beschleunigt werden. Erz-Kohle-Pellets besitzen einige zusätzliche Vorteile, auf die im Text näher eingegangen wird. Es wurde gezeigt, daß die Kinetik der Erz-Kohle-Reduktion mit Hilfe eines pseudokinetischen Parametersf (Reaktionsbruch) untersucht werden kann, der als Quotient aus aktuellem Gewichtsverlust und maximal möglichem Gewichtsverlust definiert wird. Zur Bestimmung der kinetischen Gleichungen und der Berechnung der kinetischen Parameter wurde einf–t Diagramm ausgewertet.

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- . , , . . , - , g ( ), . f t .

     

铁矿石、锰矿石和铬矿石取样和样品制备技术概况

我国钢铁工业的主要原料铁矿石、锰矿石和铬矿石进口量大,对外依存度分别在80%,55%,95%以上,贸易中经常发生质量纠纷,有些质量纠纷的焦点为取样和样品制备技术。从影响样品代表性的角度概述了铁矿石(包括直接还原铁和热压块)、锰矿石和铬矿石取样和样品制备所涉及的方法标准、品质波动、样品部位、最小份样数、最小份样量、缩分方法、最小留样量和设备的技术要求,分析了取样和样品制备中存在的问题,提出了确保取样和样品制备人员能正确执行方法标准、采取有代表性样品应采取的措施。     

Sulphur removal of iron ore tailings by flotation

Iron ore tailings have become one kind of the most hazardous solid waste. Beneficiation of iron ore tailings is a significant issue in the world steel industries, from the point of view of both pollution control and secondary resources. This investigation addressed the processing of tailings with high sulphur content from an iron ore concentrator to produce pellet feed fines and to prevent acid mine drainage. This study was the lab-scale testing of an integrated method consisting of froth flotation combined with gravity and magnetic separation. Reverse flotation located at the end of the primary treatment circuit (high- and low-intensity magnetic separation) will lower a large amount of the sulphur from magnetic separator concentrate. The effects of various operating parameters such as concentrations of collector, frother, depressant and activator, pH, solid-in-pulp concentration have been studied on the sulphur removal using reverse flotation. According to the data presented in this study, the maximum recovery of total sulphur was obtained when the operational parameters were set to the PAX dosage160?gr/t, MIBC dosage 140?gr/t, CuSo₄ 100?gr/t, air flow rate 10?l/min, pH 8.5, and pulp density 30%. With these optimum parameters, final concentrate with the grade of 63.7% Fe and 0.085% S was obtained. The results of this study indicated that, with this method, a great amount of iron concentrate is produced and, simultaneously, the sulphidic fraction is separated that can later be managed more easily owing to the reduced volume.     

甲烷在金属铁及氧化铁表面还原NO的研究

在程序控温电加热水平陶瓷管反应器、N₂气氛和模拟烟气气氛及300~1 100℃时,对甲烷在金属铁及其氧化铁表面还原NO的特性进行了实验研究。为使甲烷在脱硝反应后完全燃尽以及脱硝反应过程生成的CO等中间产物完全燃尽,在第一段加热炉后串联了第二段加热炉,补充氧气,实现燃尽。结果表明,甲烷在金属铁及氧化铁表面能够高效地还原NO。在N₂气氛中,在900℃以上温度范围内甲烷在金属铁表面的脱硝效率超过95%,与甲烷在氧化铁表面的脱硝效率差别很小。在模拟烟气条件下,当过量空气系数小于1.0时,在900℃以上时,甲烷在金属铁和氧化铁表面的脱硝效率都能超过90%,且未燃尽和燃尽两种条件下NO的还原率相差不大。NO同时通过金属铁的直接还原和甲烷的再燃还原两种反应机理脱除。而甲烷则通过还原氧化铁为金属铁,从而使金属铁直接还原NO可持续进行。同时,甲烷再燃反应的中间产物HCN/NH₃等被氧化铁还原,从而使燃尽后的脱硝效率不下降。研究结果表明,甲烷和金属铁或氧化铁在富燃料条件下可有效地还原NO。     

The mechanism of reduction of iron oxide by hydrogen

Precipitated iron oxide samples were characterized using temperature-programmed reduction. H₂ was used as the reduction agents. The two-stage reduction was observed: Fe₂O₃ was reduced to Fe₃O₄ and then reduced to metallic Fe. The activation energy for the two reduction steps of iron oxide are 89.13 and 70.412 (kJ mol⁻¹), respectively. The simulation by reduction models of the TPR patterns presents well fitting of unimolecular model for Fe₂O₃→Fe₃O₄ reduction and two-dimensional nucleation according to Avarmi–Erofeev model for Fe₃O₄→Fe.     

攀矿铁精矿矿浆品位的原位EDXRF分析试验

铁精矿矿浆品位原位EDXRF(能量色散X射线荧光)分析试验在攀钢选矿厂进行,矿浆中水与矿粉体积比在2/5~2/1之间,在(L×W×H=8×2×20cm)的沉淀条件下,经过9 min自然沉淀,静态测量(60 s);从测量结果看出:仪器分析周期约10 min,与化学分析结果的绝对误差小于0.3%,并说明铁精矿矿浆品位在线分析完全可行,这为开发新型在线铁精矿矿浆品位的EDXRF分析仪器提供了依据。     

乙烷在金属铁表面还原NO的实验研究

温度300~1 100 ℃时,由程序控温电加热水平陶瓷管反应器在N₂气氛和模拟气氛下,对乙烷在金属铁表面还原NO的特性进行了实验研究。结果表明,乙烷在金属铁表面能够高效地还原NO。在N₂气氛中,温度高于900 ℃时,乙烷在金属铁表面的脱硝效率超过95%。在模拟烟气条件下,当温度超过900 ℃,且过量空气系数小于1.0时,乙烷在金属铁表面还原NO的效率能够达到90%以上。相同条件下,乙烷在金属铁表面脱硝效率高于甲烷的脱硝效率。SO₂对乙烷在金属铁表面还原NO的效率影响可以忽略。对反应后的铁样品的组分进行了XRD表征,在此基础上对反应机理进行了分析。结果表明,在模拟烟气条件下NO的还原通过乙烷的再燃脱硝和金属铁直接还原两个机理完成。金属铁直接还原NO时生成的氧化铁则被乙烷还原为金属铁,从而使得金属铁能够持续对NO进行直接还原。乙烷再燃还原NO的中间产物HCN被氧化铁氧化为N₂,同时氧化铁也被HCN还原为金属铁。这一过程增强了NO的持续还原反应,同时避免了在燃尽时HCN二次氧化重新生成NO,从而保证了较高的NO还原效率。     

电感耦合等离子体原子发射光谱（ICP-AES）法测定铁矿石中钒

建立了电感耦合等离子体原子发射光谱(ICP-AES)法测定铁矿石中钒含量的分析方法。采用盐酸、硝酸、氢氟酸、高氯酸分解试样,不溶物残渣碱熔融回收,稀盐酸溶解盐类的方式对样品进行分解。对仪器的主要工作参数和分析谱线进行了选择,讨论了基体和共存元素的干扰,以及溶解酸和熔剂等条件实验,确立了最佳分析条件。按实验方法对铁矿石标准样品和试样中钒量进行测定,测定值与标准值或其它方法的认定值基本一致,相对标准偏差RSD<6.5%。     

丙烷在金属铁表面还原NO的实验研究

在程序控温电加热水平陶瓷管反应器、N2气氛和模拟烟气气氛以及300~1 100℃时,对丙烷在金属铁表面还原NO的特性进行了实验研究,并且与相同条件下甲烷在金属铁表面脱硝的效率进行了对比。结果表明,丙烷在金属铁表面能够高效地还原NO。N2气氛中在500~900℃,丙烷在金属铁表面的脱硝效率高于相同含量的甲烷脱硝效率,900℃以上丙烷在金属铁表面的脱硝效率超过95%,并且与甲烷的脱硝效率差别很小。模拟烟气条件下,当过量空气系数SR1小于1.0时,温度超过900℃后丙烷在金属铁表面还原NO的效率能够达到90%以上,且有、无燃尽的情况下,NO的还原率相差不大。在相同的条件下,丙烷在金属铁表面的脱硝效率高于相同条件下甲烷的脱硝效率。SO2对丙烷在金属铁表面还原NO的效率影响很小,可以忽略。     

Studies on selective flocculation of low-grade iron ore using statistical optimization

In this study, a two-level and three-variable full-factorial design is used to analyze the behavior of different variables of selective flocculation such as pulp density, pH, and flocculant dosage. The response of low-grade iron ore flocculation was investigated using a two-level and three-variable factorial design. From the studies, the optimal conditions were found to be pH (10), pulp density (6%), and flocculant dosage (0.5?mg/g), and the estimated values of for grade and recovery were 67.52% and 80.17%, respectively. The coefficients of determination (R²) for grade and recovery were found to be 99.80% and 99.97%, respectively.     

Multi-element analysis of iron ore pellets by Laser-induced Breakdown Spectroscopy and Principal Components Regression

Laser-induced Breakdown Spectroscopy (LIBS) in combination with Principal Components Regression (PCR) has been applied to determine the elemental composition of a series of run-of-mine (ROM) iron ore samples. The samples were presented for measurement both as compressed pellets and as loose chipped material. The present paper details the results of the measurements of the compressed pellets. Results from ore chips will be reported separately. LIBS spectral data was recorded in three separate spectral regions to measure major, minor and trace components of the iron ore sample pellets. Background stripping, normalization and spectral cleaning were applied to minimize the relative standard deviations of the LIBS data. PCR analysis was then applied to produce calibration models for iron, aluminum, silicon, manganese, potassium and phosphorous. These calibration models were then validated using independent LIBS measurements. Robust calibration models were determined for iron, aluminum, silicon and potassium, whilst the results for manganese were encouraging. Phosphorous, present at low levels in the ores measured, remained the most difficult element to determine accurately. The combination of LIBS and PCR shows potential for in-situ on-line determination of ore composition.     

CE characterization of potential toxic labile iron in colloidal parenteral iron formulations using off-capillary and on-capillary complexation with EDTA

The present study describes the application of CZE to investigate the portion of labile iron in the following parenteral formulations: iron gluconate, iron saccharate, and iron dextran. Labile iron was detected as Fe(III)-chelate of EDTA at 246 nm. When EDTA was incubated with the formulations before electrophoresis, labile iron, or chelatable iron, respectively, was detected in all formulations, mostly in iron gluconate and iron saccharate. It was observed that the amount of iron released is time- and pH-dependent. In contrast, when EDTA was separately injected before the formulation sharp peaks of the Fe(III)-chelate were detected only after injection of iron gluconate. This type of labile iron can be described as "electrophoretically free" iron. CE provides thus a new method to characterize potential toxic, labile iron in parenteral iron formulations.     

Determination of copper,iron and vanadium in petroleum by direct sampling electrothermal atomic absorption spectrometry

A procedure for the direct determination of Cu, Fe and V in petroleum samples by electrothermal atomic absorption spectrometry using a solid sampling accessory, without any sample pre-treatment or dilution, is proposed. A Pd + Triton X-100 solution was used as chemical modifier. The pyrolysis and atomization temperatures, as well as the Pd mass were defined by multivariate optimization. The other parameters of the temperature programs were defined by univariate optimization. The limits of detection at the optimized conditions were 10, 200 and 800 pg for Cu, Fe and V, respectively, for typical sample masses ranging from 0.10 to 3.00 mg. Method accuracy was confirmed by the analysis of oil certified reference materials as well as by comparison with independent methods. Aqueous calibration solutions were used and no statistically significant difference (analysis of variance) was observed between obtained and expected values.     

甲烷在氧化铁表面还原NO的特性与反应机理研究

在程序控温电加热水平陶瓷管反应器中,在300~1 050 ℃,对N₂气氛中甲烷在氧化铁(充分氧化后的铁丝网卷)表面还原NO的特性进行了实验研究,测试了NO脱除效率、CO生成量以及反应后铁样品表面组分和微观状态的变化特点,分析了甲烷在氧化铁表面还原NO的反应机理。在此基础上,在1 000 ℃时,对模拟烟气条件下甲烷在氧化铁表面还原NO的持久性进行了实验研究。结果表明,甲烷在氧化铁表面能够高效地还原NO。在N₂气氛下,在850 ℃以上达到100%的NO脱除效率。在模拟烟气中,甲烷在氧化铁表面脱除NO的能力具有很好的持久性。实验结果表明,在1 000 ℃时,采用由体积分数为2.0%的O₂、16.8%的 CO₂和524×10^-6的 NO,N₂配平的模拟烟气,1.17% CH₄能够在连续100 h内保持100%的NO脱除效率,而未出现下降的趋势。对反应机理的研究结果表明,甲烷在氧化铁表面还原NO的机理包括甲烷通过再燃机理还原NO以及甲烷通过在氧化铁表面还原氧化铁为金属铁、金属铁进而直接还原NO两种主要反应机理。其中,后者为主要反应机理。