Reaction hazard analysis for cumene hydroperoxide with sodium hydroxide or sulfuric acid

Organic peroxides (OPs) are very susceptible to thermal sources, chemical pollutants or even mechanical shock. Over the years, they have caused many serious explosions. Cumene hydroperoxide (CHP) is widely employed to produce phenol and dicumyl peroxide (DCPO) in the manufacturing process. Differential scanning calorimetry (DSC) and thermal activity monitor (TAM) were employed to determine the potential thermal hazards and thermokinetic parameters (such as exothermic onset temperature (T ₀), maximum temperature (T _max), and enthalpy (ΔH)) of CHP mixed with sodium hydroxide (NaOH) and sulfuric acid (H₂SO₄). High performance liquid chromatography (HPLC) was used to analyze the concentration vs. time of CHP.When CHP is mixed with NaOH, the T ₀ is induced earlier and reactions become more intricate than the pure CHP solution. CHP added to NaOH or H₂SO₄ is more dangerous than pure CHP alone. Depending on the operating conditions, NaOH and H₂SO₄ are the incompatible chemicals for CHP.     

Utilization of microcalorimetry for an assessment of the potential for a runaway decomposition of cumene hydroperoxide at low temperatures

The exothermic decomposition of cumene hydroperoxide (CHP) in cumene liquid was characterized by isothermal microcalorimetry, involving the thermal activity monitor (TAM). Unlike the exothermic behaviors previously determined from an adiabatic calorimeter, such as the vent sizing package 2 (VSP2), or differential scanning calorimetry (DSC), thermal curves revealed that CHP undergoes an autocatalytic decomposition detectable between 75 and 90°C. Previous studies have shown that the CHP in a temperature range higher than 100°C conformed to an n ^th order reaction rate model. CHP heat of decomposition and autocatalytic kinetics behavior were measured and compared with previous reports, and the methodology and the advantages of using the TAM to obtain an autocatalytic model by curve fitting are reported. With various autocatalytic models, such as the Prout-Tompkins equation and the Avrami-Erofeev rate law, the best curve fit among models was also investigated and proposed.     

Thermal hazard analysis of cumene hydroperoxide using calorimetry and spectroscopy

Organic peroxides have been widely used in industries and are known to be self-reactive chemicals. In this paper, thermal and infrared spectroscopic analyses were carried out to obtain a better understanding of the thermally hazardous behavior of cumene hydroperoxide (CHP) with cumene solvent. The temperature and heat flow profiles of different concentrations of CHP at scanning and isothermal conditions were measured with a small scale reaction calorimeter. Furthermore, probe type in situ infrared spectroscopic measurements were performed and the reaction mechanism will be discussed in regards to both energy release and product identification.     

Thermal hazards evaluation of cumene hydroperoxide mixed with its derivatives

Over 90% of the cumene hydroperoxide (CHP) produced in the world is applied in the production of phenol and acetone. The additional applications were used as a catalyst, a curing agent, and as an initiator for polymerization. Many previous studies from open literature have verified and employed various aspects of the thermal decomposition and thermokinetics of CHP reactions. An isothermal microcalorimeter (thermal activity monitor III, TAM III), and a thermal dynamic calorimetry (differential scanning calorimetry, DSC) were used to resolve the exothermic behaviors, such as exothermic onset temperature (T ₀), heat power, heat of decomposition (ΔH _d), self-heating rate, peak temperature of reaction system, time to maximum rate (TMR), etc. Furthermore, Fourier transform infrared (FT-IR) spectrometry was used to analyze the CHP products with its derivatives at 150 °C. This study will assess and validate the thermal hazards of CHP and incompatible reactions of CHP mixed with its derivatives, such as acetonphenone (AP), and dimethylphenyl carbinol (DMPC), that are essential to process safety design.     

Influences of evolved gases on the thermal decomposition of zinc carbonate hydroxide evaluated by controlled rate evolved gas analysis coupled With TG

The influences of atmospheric CO₂ and H₂O on the kinetics of the thermal decomposition of zinc carbonate hydroxide, Zn₅(CO₃)₂(OH)₆, were investigated by means of controlled rate evolved gas analysis (CREGA) coupled with TG. Although CO₂ and H₂O were evolved simultaneously in a single mass-loss step of the thermal decomposition, different effects of those evolved gases on the kinetic rate behavior were observed. No distinguished effect of atmospheric CO₂ was detected within the possible range of self-generated CO₂ concentration. On the other hand, apparent acceleration effect by the increase in the concentration of atmospheric H₂O was observed as the reduction of reaction temperature during the course of constant rate thermal decomposition. The catalytic effect was characterized by the decrease in the apparent activation energy for the established reaction with increasing the concentration of atmospheric H₂O, accompanied by the partially compensating decrease in the pre-exponential factor.     

Thermokinetics evaluation and simulations for the polymerization of styrene in the presence of various inhibitor concentrations

Styrene is an important commodity chemical that is globally applied in various polymerization processes. The aim of this study was to obtain integrated thermokinetics and safety parameters for polymerization of styrene. We mainly used differential scanning calorimetry (DSC), thermal activity monitor (TAM), and simulative methods to investigate thermal polymerization of styrene and styrene containing various levels of 4-tertiary-butylcatechol (TBC). The results obtained included the rate constant (k), reaction order (n), apparent activation energy (E _a), frequency factor (A), and so on, from various DSC curves and simulative methods. From DSC curves, the exothermic onset temperature (T ₀) was about 105 and 132°C for styrene and styrene containing 10 ppm TBC. On the other hand, the test results from TAM indicated that styrene polymerization displays an autocatalytic phenomenon from 50–85°C. By means of this study, the intrinsic safety of a system for styrene during transportation and storage could be established.     

Effect of atmosphericwater vapor on the kinetics of thermal decomposition of copper(II) carbonate hydroxide

The effect of atmospheric water vapor on the kinetic rate behavior of the thermal decomposition of copper(II) carbonate hydroxide, Cu₂CO₃(OH)₂, was investigated by means of TG-DTA coupled with a programmable humidity controller. With increasing water vapor pressure p(H₂O) from 0.8 to 10.6 kPa, a systematic reduction of the reaction temperature of the thermal decomposition was observed as the continuous trend from the previous works at the lower p(H₂O). Through a comparative kinetic analysis of the reaction at different p(H₂O), a catalytic action of the atmospheric water vapor on the nucleation process at the first half of the reaction was identified as the possible origin of the reduction of the reaction temperature.     

Novel determination of the dimerization mechanism for thermal polymerization of α-methylstyrene

This study discussed the phenomena on thermal polymerization of α-methylstyrene (AMS). A curve scanned by temperature-programmed technique was performed by differential scanning calorimetry (DSC). Heat of polymerization (ΔH) and onset temperature of exothermic (T₀) behavior were determined to be 280±10 J g^-1 and about 138±1°C, respectively. A dimer formation mechanism was proposed for initiation of the propagating chain. Spectroscopic identification of dimer structure was conducted by infrared (IR) spectroscopy in the wavenumber from 650 to 1100 cm^-1associated with molecular fingerprint characteristics. The mechanism of thermal polymerization on α-methylstyrene proposed in this study was similar to that of styrene suggested by Mayo.     

Effect of the presence of silica nanoparticles in the coefficient of thermal expansion of LDPE

The effect of the presence of alumina microparticles and silica nanoparticles on the coefficient of thermal expansion (CTE) of films of low density polyethylene (LDPE) based composites was investigated. A new method based on the use of an atomic force microscope (AFM) is proposed for measuring nano-thermal expansion of films to finally obtain the CTE in polymer based materials. Nanocomposites based on silica nanoparticles and LDPE were prepared by mixing those constituents by high energy ball milling (HEBM). Pure alumina microparticles come from the milling tools used to mix the components of the composites. When silica nanoparticles are used as nanofiller of LDPE the effectiveness on reducing the CTE (about a 40% of CTE reduction) is higher than that obtained when high amount of alumina microparticles are present in the LDPE. Only when high amount of silica nanoparticles and low amount of alumina microparticles are present, the reduction of CTE expected from the Levin model is in accordance with the experimental results. This effect was associated to the high surface to volume ratio of nanoparticles considering uniform dispersions of them within the polymer. The region of polymer between particles must be so thin (few nanometers) that constraint effects must play an important role on reducing the chain mobility and therefore the thermal expansion.     

Influence of imide functionalized organo‐modified Mg‐Al layered double hydroxide on the thermal and mechanical properties of new aliphatic‐aromatic poly (amide‐imide)

A new dicarboxylic acid modified Mg‐Al LDH (DLDH) containing imide groups was prepared and its effects on the thermal and mechanical properties of the new synthesized aliphatic‐aromatic poly (amide‐imide) (PAI) were investigated via preparation of PAI/nanocomposite films by solution casting method. The results of X‐ray diffraction (XRD), field emission‐scanning electron microscopy (FE‐SEM) and transmission electron microscopy (TEM) showed a uniform dispersion for LDH layers into the PAI matrix. For comparison, the effects of polyacrylic acid‐co‐poly‐2‐acrylamido‐ 2‐methylpropanesulfonic acid (PAMPS‐co‐PAA) modified Mg‐Al LDH (ALDH) on the PAI properties were also studied. The thermogravimetric analysis (TGA) results exhibited that the temperature at 5 mass% loss (T₅) increased from 277 °C to 310 °C for nanocomposite containing 2 mass% of DLDH, while T₅ for nanocomposite containing 2 mass% of ALDH increased to 320 °C, along with the more enhancement of char residue compared to the neat PAI. According to the tensile test results, with 5 mass% DLDH loading in the PAI matrix, the tensile strength increased from 51.6 to 70.8 MPa along with an increase in Young's modulus. Also the Young's modulus of PAI nanocomposite containing 5 mass% ALDH reduced from 1.95 to 0.81 GPa.     

Selective production of benzene and naphthalene from poly(butylene terephthalate) and poly(ethylene naphthalene-2,6-dicarboxylate) by pyrolysis in the presence of calcium hydroxide

Poly(butylene terephthalate) (PBT) and poly(ethylene naphthalene-2,6-dicarboxylate) (PEN) were pyrolysed in a fixed bed reactor in the presence of calcium hydroxide (Ca(OH)₂) in order to obtain benzene and naphthalene, respectively. In these experiments different ratios of polymer and Ca(OH)₂ were used. Also the temperature was varied in a range between 600 °C and 800 °C. It was found that the highest yield of benzene (67%) was obtained at a temperature of 700 °C and a molar Ca(OH)₂/PBT ratio of 10. The amount of carbon, fixed in the reactor residue after the experiment, was reduced from 56% for pure PBT to 38% under these conditions. Aromatic byproducts were reduced, as well, while the amount of 1,3-butadiene increased. Tetrahydrofuran was just formed under the influence of Ca(OH)₂.For PEN, the optimal conditions were found at a temperature of 600 °C and a molar Ca(OH)₂/PEN ratio of 5. A naphthalene yield of 80% from PEN was obtained. The rise of the naphthalene yield was caused by a more effective decomposition of the polyester by Ca(OH)₂, which led to the reduction of carbon in the reactor residue after the experiment from 59% for pure PEN to 10% under optimised conditions. The part of aromatic byproducts changed just slightly.     

Thermal decomposition of hydrogen peroxide in the presence of sulfuric acid

Hydrogen peroxide (H₂O₂) is popularly employed as a reaction reagent in cleaning processes for the chemical industry and semiconductor plants. By using differential scanning calorimetry (DSC) and vent sizing package 2 (VSP2), this study focused on the thermal decomposition reaction of H₂O₂ mixed with sulfuric acid (H₂SO₄) with low (0.1, 0.5 and 1.0 N), and high concentrations of 96 mass%, respectively. Thermokinetic data, such as exothermic onset temperature (T ₀), heat of decomposition (ΔH _d), pressure rise rate (dP/dt), and self-heating rate (dT/dt), were obtained and assessed by the DSC and VSP2 experiments. From the thermal decomposition reaction on various concentrations of H₂SO₄, the experimental data of T ₀, ΔH, dP/dt, and dT/dt were obtained. Comparisons of the reactivity for H₂O₂ and H₂O₂ mixed with H₂SO₄ (lower and higher concentrations) were evaluated to corroborate the decomposition reaction in these systems.     

X-ray single crystal study of reversible thermochromism and the pecularities of atomic thermal motion in n,n-diphenylguanidinium(1+) hexabromotellurate (IV)

Peculiarities of the atomic structure of N,N-diphenylguanidium (1+) hexabromotellurate (IV), (C₁₃H₁₄N₃)₂[TeBr₆], which has reversible thermochromic properties, have been studied by X-ray single crystal method at different temperatures. It has been revealed that temperature-dependent distortions of the geometry of the thermochrom compound are not expressed anyhow substantially; therefore, the temperature behavior of thermal parameters of Br atoms was studied in detail. For the first time the interrelation between the thermochromic properties of the complex and peculiarities of atomic thermal vibrations has been disclosed: abnormally great increase in the deflection angle of the axis σ₃ of the ellipsoid of thermal vibrations of apical bromine atoms from Te-Br bond direction under the temperature reduction reflects the decrease of vibronic interaction between the ground and the first excited state of Te(IV) (the display of Jahn-Teller dynamic effect of the second order) and, correspondingly, results in asymmetry lessening of the band A in the absorption spectrum and causes the change in compound color determined by it. There has been revealed the presence of C-H…Br hydrogen bond via hydrogen atoms of phenyl rings of diphenylguanidium. Basing on the analysis of atomic thermal parameters, it has been established that the apical atom Br(4) having the shortest distance in the octahedron is linked with the central atom relatively weaker than other atoms.     

Generation of an oscillating chemical reaction in a heterogeneous system by the oxidation of an alkaline solution of luminol with sodium(vi) ferrate in the presence of copper ions

Chemiluminescence accompanying the oxidation of 3-aminophthalhydrazide (luminol) with sodium ferrate (vi) in an alkaline solution is studied. The powerful initial light flash flaring up at the moment of mixing the reactants is followed by a continuous low-intensity luminescence in the heterogeneous system formed. The addition of Cu²⁺ ions during this period results in a new chemiluminescence flash with an oscillating character.     

Effect of foreign ions for the determination of metal ion in the presence of surfactants

Aluminum is the third most abundant metal in the Earth’s crust. Despite its ubiquitous nature it is present in small amount in living organisms. Aluminum toxicity has been implicated in the pathogenesis of renal distinct clinical syndromes, including progressive and fatal encephalopathy and bone diseases. In the present study, Al was selected for the analysis by complexometric method. This method was based on the formation of a red colored ternary complex by the reaction of Aluminum with Aluminon (Aurin tricarboxylic acid triammonium salt) in the presence of micellar medium. The ternary complex of Aluminum with the surfactant Triton X-100 shows a maximum absorbance at 530 nm wavelength at pH 4.0 while with the sodium dodecyl sulfate it shows a maximum absorbance at 525 nm and at pH 5.0. The reaction was proceeded by the variation in pH and concentrations of surfactants, aluminon, aluminum. Their effects on the reaction of aluminum with aluminon complex in micellar media were recorded by UV-visible spectrophotometer. The reaction was found to be extremely rapid at room temperature. The system obeys Lambert Beer’s law between 0.24 and 21.74 μg/mL concentrations with Triton X-100. The values of slope, intercept and correlation coefficients were 0.07, 0.348 and 0.989, respectively. The concentration varied between 0.24 and 24.14 μg/mL with sodium dodecyl sulfate and the values of slope, intercept and correlation coefficients were 0.029, 0.148 and 0.962, respectively. The foreign ion effect was also tested by keeping the constant concentration of metal ion and determining its concentration in the presence of different foreign ions. The method was also applied for the determination of Al(III) in pharmaceutical formulations and water samples, which showed an excellent resemblance between reported and obtained results.     

Three-dimensional voltammetry assisted by parametric signal fitting: A new perspective for the electrochemical evaluation of metal binding in the presence of electrodic adsorption

A new perspective of three-dimensional voltammetry is given for the study of metal complexation in the presence of adsorption phenomena and, eventually, when the electrochemical reversibility of the processes decreases. For this purpose, 3D-voltammograms are obtained as usual, i.e., by combination of chronoamperograms measured at different potential steps, but they are analysed by the new methodology of parametric signal fitting (PSF), which uses the full data matrix to fit a five-parameter equation to every component. The parametric signals can be time-dependent peaks or waves and the optimised parameters inform about the concentrations in both dissolved and adsorbed phases. The analysis can be carried out on both individual and augmented matrices. The preliminary tests on the well-known Cd(II)-glutathione system yield promising results and encourage the combination of 3D-voltammetry and PSF as a complementary tool for the study of metal complexation in complicated systems.     

Optimization of simultaneous thermal analysis for fast screening of polycondensation catalysts

Dynamic simultaneous thermal analysis was optimized to screen activity of different catalysts for polycondensation of bis-hydroxy ethylene terephthalate (BHET) to polyethylene terephthalate. Reactions were performed by heating BHET to 300 °C at a linear heating rate in 50 μl thermal analysis crucibles under inert gas purging. A sensitive and reproducible screening method was obtained after overcoming of critical problems such as monomer evaporation, catalytic activity of crucible material, and optimization of gas purging, monomer amount in the crucible and heating rate. Under the applied conditions mass transport limitations were absent and the reaction was controlled solely by chemistry. The temperature at which maximum reaction rate occurs was used as an index of catalytic activity. It was obtained from maximum differential scanning calorimetry signal together with the maximum derivative of thermogravimetry signal. Temperature at which the reaction starts was also applied as an activity index. It was obtained from the onset of mass loss. The value of these three indices was smaller for more active catalysts.The optimized method was applied to study the activity of a new polycondensation heterogeneous catalyst based on hydrotalcite. This new catalyst was shown to be much more active than the conventional antimony catalyst under the applied conditions.     

Ion-exchange and permselectivity properties of poly(sodium 4-styrenesulfonate) coatings on glassy carbon: application in the modification of mercury film electrodes for the direct voltammetric analysis of trace metals in estuarine waters

The present work describes the optimisation and characterization of poly(sodium 4-styrenesulfonate)-coated thin mercury film electrodes (PSS-TMFE) for the direct analysis of trace metals in estuarine waters by square-wave anodic stripping voltammetry (SW-ASV). The morphology, thickness and ion exchange ability of the poly(sodium 4-styrenesulfonate) coatings onto glassy carbon were evaluated and these features particularly favoured the incorporation of cationic species, such as dopamine or lead cation. For the case of the heavy metal cations, a simple, sensitive and very reproducible methodology for their SW-ASV analysis could be developed. In fact, with the PSS-TMFE, a significant increase in the sensitivity of the ASV determination of lead was obtained compared both to the uncoated TMFE (ca. 82%) as well as to Nafion-coated electrodes of similar thickness (ca. 43-49%). Furthermore, the permselectivity of the poly(sodium 4-styrenesulfonate) coatings, based both on electrostatic interaction and molecular size, leads to an improved anti-fouling ability against surfactant species. The analytical usefulness of the poly(sodium 4-styrenesulfonate)-coated thin mercury film electrodes is demonstrated by application to the direct ASV determination of trace heavy metals at the low nanomolar level, in estuarine waters with moderate contents of dissolved organic matter, where the uncoated TMFE failed due to fouling.     

Optimizing the Size of Platinum Nanoparticles for Enhanced Mass Activity in the Electrochemical Oxygen Reduction Reaction

High oxygen reduction (ORR) activity has been for many years considered as the key to many energy applications. Herein, by combining theory and experiment we prepare Pt nanoparticles with optimal size for the efficient ORR in proton‐exchange‐membrane fuel cells. Optimal nanoparticle sizes are predicted near 1, 2, and 3 nm by computational screening. To corroborate our computational results, we have addressed the challenge of approximately 1 nm sized Pt nanoparticle synthesis with a metal–organic framework (MOF) template approach. The electrocatalyst was characterized by HR‐TEM, XPS, and its ORR activity was measured using a rotating disk electrode setup. The observed mass activities (0.87±0.14 A mg_Pt^?1) are close to the computational prediction (0.99 A mg_Pt^?1). We report the highest to date mass activity among pure Pt catalysts for the ORR within similar size range. The specific and mass activities are twice as high as the Tanaka commercial Pt/C catalysis.