Ultrathin film deposition by liquid CO2 free meniscus coating-uniformity and morphology

Ultrathin organic films of sucrose octaacetate (SOA) were deposited on 12.5 cm diameter silicon wafer substrates using high-pressure free meniscus coating (hFMC) with liquid CO2 (l-CO2) as a coating solvent. The dry film thickness across the wafer and the morphology of deposited films were characterized as a function of coating conditions-withdrawal velocity, solution concentration, and evaporation driving force (deltaP). When no evaporation driving force was applied (deltaP = 0), highly uniform films were deposited with thickness in the range of 8-105 angstroms over the entire concentration range (3-11 wt%). Uniform films were also obtained at low concentrations (3-5 wt%) with a low evaporation driving force (deltaP = 0.0138 MPa). However, films deposited at medium to high concentrations (7-11 wt%) were thicker (110-570 angstroms) and less uniform, with larger nonuniformities at higher applied evaporation driving forces. Optical microscopy and atomic force microscopy (AFM) were used to characterize film morphology including drying defects and film roughness. Films deposited without evaporation had no apparent drying defects and very low root-mean-square (RMS) roughness (1.4-3.8 angstroms). Spinodal-like dewetting morphologies including holes with diameters in the range of 100-300 nm, and surface undulations were observed in films deposited at medium concentration (7 wt%) and low deltaP (0.0138-0.0276 MPa). At higher concentrations and higher evaporative driving forces, spinodal-like dewetting morphologies disappeared but concentric ring defect structures were observed with diameters in the range 20-125 microm. The film thickness and morphology of SOA films deposited from 1-CO2 hFMC were compared to those deposited from toluene and acetone under normal dip coating. Films deposited from l-CO2 hFMC were much thinner, more uniform, and exhibited much fewer drying defects and lower RMS roughness.     

Electrochemical synthesis of a polypyrrole thin film with supercritical carbon dioxide as a solvent

A conductive polypyrrole (PPy) film was successfully synthesized in a homogeneous supercritical carbon dioxide (scCO2)/acetonitrile (AN) system. The occurrence of a homogeneous supercritical state was confirmed by observations of the phase behavior of the system through a high-pressure cell with a viewing window. The concentration of a supporting electrolyte, tetrabutylammonium hexafluorophosphate (TBAPF6), significantly changed the phase behavior of the scCO2/AN system. The polymerization rate of the film in that system decreased with further addition of CO2. This result suggested that the low viscosity of scCO2 did not play an important role in improving the growth rate of the PPy film. The low polymerization rate might have been due to the electron-transfer resistance arising from the low dielectric constant of scCO2/AN mixture. The roughness of the film prepared in the homogeneous scCO2/AN system was 1/10 that synthesized in AN itself as a solvent. The slow growth of film and the high diffusion rate of the monomer seemed to account for the smooth flat film formation.     

Surface structure and photoluminescence properties of AZO thin films on polymer substrates

Al‐doped zinc oxide (AZO) thin films were deposited on indium tin oxide (ITO) coated polyethylene terephthalate (PET) substrates by radio frequency (RF) magnetron sputtering method at room temperature. The effects of film thickness on the surface structure and the photoluminescence properties of the films were investigated by atomic force microscopy (AFM), secondary ion mass spectroscopy (SIMS) and room temperature photoluminescence (PL). AFM analysis showed that the surface of all films was extremely flat and uniform at nanoscale. Root mean square (RMS) value of the surface roughness which scanned the surface area of 3 µm by 3 µm and grain size increased with increasing the film thickness. Thus, the surface morphology of the films became rough because of the coarse grains. The depth profile of AZO layers was analyzed by SIMS. It was found that the thickness of the AZO layer is almost same with the desired film thickness. The PL intensity of the dominant peak decreased and shifted slightly towards the shorter wavelengths with increasing the film thickness. According to the relationships between luminescence intensity and crystalline characteristics, it was observed that the intensity of the peak decreased by the increased surface area of the grains. Copyright © 2014 John Wiley & Sons, Ltd.     

Effect of dielectric roughness on performance of pentacene TFTs and restoration of performance with a polymeric smoothing layer

The morphology, structure, and transport properties of pentacene thin film transistors (TFTs) are reported showing the influence of the gate dielectric surface roughness. Upon roughening of the amorphous SiO2 gate dielectric prior to pentacene deposition, dramatic reductions in pentacene grain size and crystallinity were observed. The TFT performance of pentacene films deposited on roughened substrates showed reduced free carrier mobility, larger transport activation energies, and larger trap distribution widths. Spin coating roughened dielectrics with polystyrene produced surfaces with 2 A root-mean-square (rms) roughness. The pentacene films deposited on these coated surfaces had grain sizes, crystallinities, mobilities, and trap distributions that were comparable to the range of values observed for pentacene films deposited on thermally grown SiO2 (roughness also approximately 2 A rms).     

Thickness dependence of the structural,mechanical and electrical properties of Ni films deposited on polyimide by ion beam‐assisted deposition (IBAD)

Ni thin films with different thicknesses were deposited on pre‐treated polyimide substrates by ion beam‐assisted deposition. Dependence of structural, mechanical and electrical properties of the Ni films on their thickness was investigated. The results showed a clear correlation between film properties and film thickness. The inter‐diffusion at the interface regions of the films with different deposition time were demonstrated by transmission electron microscopy and X‐ray photoelectron spectroscopy. With increasing film thickness, surface roughness of the Ni films firstly decreased and then increased, while the grain size gradually increased. Residual stress of the Ni thin films decreased with increasing Ni film thickness up to 202 nm and then slightly increased as the film thickness further increased. Resistivity decreased, and temperature coefficient of resistivity (TCR) increased with increasing film thickness due to the enhancement of crystallization degree and the increase in grain size. The decrease in surface roughness and residual stress also contributed to the decrease of resistivity and the increase of TCR of the films. An optimal film thickness is suggested, which yielded a relatively high TCR value and low levels of both surface roughness and residual stress. Copyright © 2012 John Wiley & Sons, Ltd.     

Novel electrical properties of nanoscale thin films of a semiconducting polymer: quantitative current-sensing AFM analysis

Thin films (20-150 nm thickness) of poly(o-anthranilic acid) with various doping levels were prepared on silicon substrates with deposited indium tin oxide, and their topography and current-voltage (I-V) characteristics were quantitatively investigated using current-sensing atomic force microscopy with a platinum-coated tip. The films were found to have a surface morphology like that of orange peel, with a periodic modulation and a surface roughness. The films exhibited nonuniform current flows and I-V characteristics that depended on the doping level as well as on the film thickness. Films with a high doping level were found to exhibit Zener diode switching behavior, whereas the films with a very low doping level (or that were dedoped) exhibited no current flow at all, and so are insulators. Interestingly, self-doped films (which are at an intermediate doping level) were found to have a novel electrical bistability, i.e., a switching characteristic like that of Schottky diodes, and increasingly insulating characteristics as the film thickness was increased. The films with thickness < or =62 nm, which exhibited this novel and stable electrical bistability, can potentially be used in the fabrication of high-density, stable, high-performance digital nonvolatile memory devices based only on transistors. The measured current images and I-V characteristics indicate that the electrical switching and bistability of the films are governed by local filament formation and charge traps.     

Rapid preparation of smooth nanocellulose films using spray coating

Spraying of nanocellulose (NC) on a solid surface to prepare films is an alternative technique to vacuum filtration, which requires a long drainage time and produces films which can sometimes be difficult to separate from the filter. This letter reports a rapid preparation technique for nano-cellulose films using a bench scale system spray coating nanocellulose suspension onto stainless steel plates. After spraying NC suspension onto a smooth steel plate travelling on a constant velocity conveyor, the films can be dried directly on the plates using standard laboratory procedures, saving processing time and effort. By adjusting the suspension consistency, we were able to reproducibly make films with a basis weight ranging from 52.8 ± 7.4 to 193.1 ± 3.4 g/m² when spraying on to a plate moving at a velocity of 0.32 cm/s. The operator preparation time for the nanocellulose film was 1 min, independent of the sample basis weight, which compares to production times reported in the literature of 10 min using filtration techniques. The films made by spray coating showed higher thickness, but comparable uniformity, to those made by vacuum filtration. Optical profilometry measurements showed that over a 1 cm × 1 cm inspection area that the surface roughness (RMS) of the NC film is only 389 nm on the spray coated side in contact with the steel plates, compared to 2087 nm on the outside surface. Thus, the reduction in preparation time for producing the nanocellulose film recommends this spray coating technique as a rapid and flexible method to produce NC films at the laboratory scale.     

DLVO-based estimates of adsorbed water film thicknesses in geologic CO2 reservoirs

When supercritical carbon dioxide (scCO(2)) is injected into deep subsurface reservoirs, much of the affected volume consists of pores containing both water and scCO(2), with water films remaining as the mineral-wetting phase. Although water films can affect multiphase flow and mediate reactions at mineral surfaces, little is known about how film thicknesses depend on system properties. Here, the thicknesses of water films were estimated on the basis of considerations of capillary pressure needed for the entry of CO(2) and disjoining pressures in films resulting from van der Waals and electric double-layer interactions. Depth-dependent CO(2) and water properties were used to estimate Hamaker constants for water films on silica and smectite surfaces under CO(2) confinement. Dispersion interactions were combined with approximate solutions to the electric double layer film thickness-pressure relationship in a Derjaguin-Landau-Verwey-Overbeek (DLVO) analysis, with CO(2) as the confining fluid. Under conditions of elevated pressure, temperature, and salinity commonly associated with CO(2) sequestration, adsorbed water films in reservoir rock surfaces are typically predicted to be less than 10 nm in thickness. Decreased surface charge of silica under the acidic pH of CO(2)-equilibrated water and elevated salinity is predicted to compress the electric double layer substantially, such that the dispersion contribution to the film thickness is dominant. Relative to silica, smectite surfaces are predicted to support thicker water films under CO(2) confinement because of greater electrostatic and dispersion stabilization.     

聚吡咯薄膜在超临界CO_2与离子液体两相体系中的电化学合成

首次在超临界CO2与离子液体两相体系中实现了聚吡咯（PPyr）薄膜的电化学合成.与纯离子液体相比,该体系中合成的PPyr膜具有均匀平滑的表面.随着CO2压力的增加,膜的生长速度减慢,膜的表面变得更加均匀平滑.     

Characterization of varietal differences in essential oil components of hops (Humulus lupulus) by SFC-FTIR spectroscopy

A supercritical fluid chromatographic method combined with Fourier-transform infrared spectroscopy detection (SFC-FTIR) was developed for determination of varietal differences in essential oil constituents in hops (Humulus lupulus). Infrared spectra (IR) of the major constituents of essential oil of hops were taken as films deposited on AgCl discs and compared with those obtained after chromatographic separation in the IR flow-cell with supercritical carbon dioxide (scCO2). Spectra from AgCl discs were comparable to those in scCO2, but in scCO2 most of the bands appeared approximately 8-10 cm-1 to higher wave numbers. Open-tubular SFC-FTIR analysis of the essential oil of 4 different hop varieties was performed. The SFC-FTIR chromatograms showed differences in the location and relative intensity of the peaks depending on the variety, which was further confirmed by consideration of their FTIR spectra.     

Effects of evaporation velocity and film thickness on poly(3‐hexylthiophene) thin films processed from aggregate dispersions in binary solvent mixtures

Aggregate dispersions of P3HT in two series of solvent mixtures, chloroform:dichloromethane and toluene:dichloromethane, are used to study the impact of the evaporation velocity and film thickness on the P3HT films processed using two spin‐coating speeds (1000 rpm and 2000 rpm). The structural order and surface morphology were investigated with UV/Vis absorption spectroscopy and atomic force microscopy techniques. There is no evidence that the characteristics of the liquid phase P3HT dispersions impact the structures of the films, which is in agreement with a previous study of drop cast P3HT films that were dried over much longer time periods. An association is observed between the extent of aggregation in the liquid phase and the thickness and surface roughness parameters of the films. However, the structural order does not correlate with the thickness of the films, which was previously reported for polymer films processed from amorphous polymer solutions in pure organic solvents. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 330–343     

Investigations of fundamental properties of the silver/silver iodide film electrode

A study is presented of the basic physicochemical properties of vacuum deposited silver/silver iodide film electrodes. X-ray analysis and electron microscopy yield information on the crystal structure and morphology of these films. The AgI was predominantly present in the γ modification. On the AgI surface irregularities are observed with diameters of 100 nm and lower. Aged surfaces show smaller irregularities than non-aged surfaces. The total roughness factor is estimated at 1.5 with an uncertainty of at least 10%. Methods are presented to determine the average film thickness and the conductivity of the film. The films used have a thickness of about 350 nm. The specific conductivity of the AgI film is approximately 10^?4 Ω^?1 cm^?1.     

Synthesis of thin dense titania films via an aqueous solution-gel method

Nanostructured titanium dioxide films have been reported to be used in many applications ranging from optics and solar energy devices to gas sensors. This work describes the synthesis of nanocrystalline titania films via an aqueous solution-gel method. The thin films are deposited by spin coating an aqueous citratoperoxo-Ti(IV)-precursor solution onto a silicon substrate. The influence of processing parameters like Ti⁴⁺ concentration and crystallization temperature on the phase formation, crystallite size and surface morphology of the films is studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Furthermore, the effect of successive layer deposition on the film thickness of the resulting films is studied by means of cross sectional SEM. SEM and TEM micrographs clearly show that, after optimization of the process parameters, thin, smooth, dense nanocrystalline films are synthesized in a reproducible manner. The films are composed of 15–20 nm grains. At higher crystallization temperatures (600, 650°C) also larger particles (40–70 nm) are present. XRD data reveal that a phase pure anatase film is formed at 450°C. Crystallization temperatures equal to or higher than 600 °C however give rise to the formation of both the anatase and rutile crystalline phases. The smoothness of the films is proved by their very low rms surface roughness (≤1.1 nm) measured by AFM.     

Plasma Polymerization on Metals

An ellipsometric technique is described for accurately measuring the film thickness of plasma-polymerized polymers on metallic substrates. The index of refraction n and absorption index Kof the plasma polymer film can also be studied by ellipsometry. Films of plasma polystyrene and polyepichlorohydrin were deposited on evaporated aluminum substrates and their thickness and optical constants determined. Plasma polystyrene films from 20 to 1600 Å thick have optical constants n = 1.63 and K =0 independent of film thickness. Plasma polyepichlorohydrin films over the same range of thickness give n ? 1.70 and K? 0.01. By utilizing the ellipsometric method the effect of plasma polymer film thickness on surface energy properties was determined. Advancing contact angle measurements and surface energy analysis detail the polar γSV^P dispersion γSV^Pcontributions to the solid-vapor surface tension γSV = γSV^d + γSV^P Polystyrene and polyepichlorohydrin films on etched aluminum. For thin plasma polystyrene films (600 Å), anomalies in the calculated surface energy are discussed and related to possible surface nonuniformity caused by film growth. Thicker films of plasma polystyrene are shown to have normal surface energy properties as does plasma poly-epichlorohydrin over the entire range of film thickness measured. The adhesive and cohesive properties of plasma polystyrene and polyepichlorohydrin films are discussed as estimated from a lap-shear bond strength study. Etched aluminum coated with various thicknesses of these two polymers and bonded with an epoxy-phenolic adhesive shows a decreasing shear strength with increasing plasma film thickness but begins to level off at ～1600 psi for films >1600 Å thick.     

Polymer-Based Superhydrophobic Coating Fabricated from Polyelectrolyte Multilayers of Poly(allylamine hydrochloride) and Poly(acrylic acid)

Superhydrophobic films mainly based on poly(allylamine hydrochloride) (PAH) and poly(acrylic acid) (PAA) polyelectrolyte multilayer have been deposited onto cleaned glass substrate by a layer-by-layer dip coating method. 3 bilayers of the PAH and PAA was directly coated onto the substrate as an underlying layer for subsequent coating. Desired surface roughness on the polyelectrolyte bilayers was created by etching the bilayers in hydrochloric acid solution so as to create the open pore having suitable size at the surface. Then, nanoparticles such as SiO₂ and TiO₂ of various sizes were deposited onto the etched polyelectrolyte bilayers. Finally, the surfaces were further modified with semifluorinated silane followed by cross-linking at 180 °C for 2 h to obtain desirable surface morphological features. The effect of etching time and addition of nanoparticles on surface morphology was investigated using an atomic force microscope (AFM). Wetting ability of the prepared film was determined by measuring water droplet contact angle using a goniometer. Adhesion between the superhydrophobic films and the substrate was evaluated by using a standard tape test method (D3359). The adhesion was improved by reducing the organic content in the films.     

Influence of Nanoporosity and Roughness on the Thickness-Dependent Coercivity of Iron Nanonetworks

Summary.  We have studied the coercivity of magnetic nanonetworks as a function of thickness, nominal pore diameter, and surface/interface roughness in the thickness range of approximately 2 to 45 nm where a Néel-type domain wall has been theoretically predicted. Such magnetic nanonetworks have been prepared by sputtering iron on the walls of commercially available porous nano-channel alumina (NCA) membranes. The thickness dependence of coercivity has also been studied on films deposited on surface-oxidized Si and glass subtrates. These substrates are essentially non-porous and much smoother than NCAs. Our investigation shows that the coercivity of films deposited on Si and glass depends on the spatial fluctuation of thickness which arises from the roughness of the apparently smooth substrates. On the other hand, NCAs are found to be inherently quite rough, and films on NCAs show a complex thickness dependence which arises from the interplay between surface/interface roughness, domain pinning due to porosity, surface anisotropy, surface torques, and oxidation of the iron films. It was found that the growing films on NCA substrates led to partial filling up of the pore entrance, thereby reducing its effective diameter. The film growth also affects the roughness of the film, which in turn affects its coercivity. We propose a model for the thickness dependence of coercivity based on the pore fill-up geometry considering the effective pore diameter and the critical thickness at which the pore will be completely filled up. Experimental results on coercivity with thickness variation of iron network deposited on NCA generally agree with the suggested model. Received October 16, 2001. Accepted (revised) January 11, 2002     

Heterogeneous freezing on pyroelectric poly(vinylidene fluoride-co-trifluoroethylene) thin films

Active deicing of technical surfaces, such as for wind turbines and heat exchangers, currently requires the usage of heat or chemicals. Passive coating strategies that postpone the freezing of covering water would be beneficial in order to save costs and energy. One hypothesis is that pyroelectric active materials can achieve this because of the surface charges generated on these materials when they are subject to a temperature change. High-quality poly(vinylidene fluoride-co-trifluoroethylene) (P(VDF-TrFE)) thin films with a high crystallinity, prefererd edge-on orientation, low surface roughness, and comprised of the β-analogous ferroelectric phase were deposited by spin-coating. Freezing experiments with a cooling rate of 1 K min⁻¹ were made on P(VDF-TrFE) coatings in order to separate the effect of different parameters such as the poling direction, film thickness, used solvent, deposition process, underlying substrate, and annealing temperature on the achievable supercooling. The topography and the underlying substrate significantly changed the distribution of freezing temperatures of water droplets in contact with these thin films. In contrast, no significant effect of the thickness, morphology, or pyroelectric effect of the as-prepared domain-state on the freezing temperatures was found.     

Effect of deposition parameters on the wettability and microstructure of superhydrophobic films with hierarchical micro-nano structures

Superhydrophobic films with hierarchical micro-nano structures were deposited on glass substrates by solution immersion method from a solution containing cobalt chloride, urea and cetyl trimethyl ammonium bromide (CTAB). Subsequently the films were hydrophobized with a low surface energy material like octadecanoic acid under ambient conditions resulting in superhydrophobic surfaces with water contact angle (WCA) of about 168° and contact angle hysteresis of 1°. The effect of deposition parameters such as solution composition, temperature, deposition time and alkanoic acid treatment on surface morphology and wettability of the films was studied. Mechanism of formation of cobalt chloride carbonate hydroxide film is discussed. Addition of CTAB to the solution resulted in a change in the surface morphology of the deposited films with flower-like structures. The wettability of films obtained under different process conditions was correlated to surface roughness using Wenzel and Cassie models.     

Roughness correlation and interdiffusion in thin films of polymer chains

The surface morphology of thin bilayer polymer films on top of glass substrates was investigated. The bilayer consists of a blend film of protonated and deuterated polystyrene and an underlying deuterated polystyrene film. Choosing the thickness of the top film larger than 8 times and smaller than 2 times the radius of gyration of the chains enables the determination of film thickness and confinement effects. With diffuse neutron scattering at grazing incidence in the region of total external reflection, a depth sensitivity and a contrast even at the internal polymer–polymer interface was achieved. The underlying film is conformal to the substrate, and depending on the thickness of the top film two different types of roughness correlations are observed. Thin confined films nestle to the underlying polymer films, while the stiffness of thicker bulky films provides an independent morphology. In both cases, annealing above the glass-transition temperature yields an interdiffusion at the internal polymer–polymer interface, and the polymer–air surface remains essentially unchanged with respect to roughness correlations. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2862–2874, 1999     

Atomic force microscopy imaging of molybdenum oxide film electrodeposited on a carbon electrode

Non-stoichiometric mixed-valent molybdenum(VI, V) oxide film was grown on carbon substrates by the electrodeposition method. Responses of the prepared molybdenum oxide thin films to potential and to different solution acidities were studied by cyclic voltammetry, and the corresponding morphological changes of the film were monitored by atomic force microscopy (AFM). AFM images of the molybdenum oxide film show that the characteristic domed structure on the film surface increased during the transition from the oxidized state to the reduced state without signification change in the RMS surface roughness value. Furthermore, AFM studies show that the solution acidity has great effect on the morphology of the films, and the films undergo a homogenizing process with increasing pH of the solutions.