Comparative study of the effects of nano‐sized and micro‐sized CF and PTFE on the thermal and tribological properties of PEEK composites

The tribological characteristics of PEEK composites fretting against GCr 15 steel were investigated by a SRV‐IV oscillating reciprocating ball‐on‐disk tribometer. In order to clarify the effect of type and size of fillers on the properties of PEEK composites, nano‐sized and micro‐sized CF and PTFE fillers were added to the PEEK matrix. The thermal conductivity, hardness, and fretting wear properties of PEEK composites reinforced by CF or PTFE were comparatively studied. The results showed that the type and size of the fillers have an important effect on both the friction coefficient and wear rate, by affecting their thermal conductivity, hardness, as well as the surface areas of their transfer films. In comparison, the effect on improving the tribological properties of micro‐sized CF was superior to that of nano‐sized CF, while the effect of nano‐sized PTFE was superior to that of micro‐sized PTFE. Considering the acceptable friction coefficient and wear rate of the composite under the fretting wear test, it seemed that 4% nCF, 20% mCF, 2% nPTFE and 10% mPTFE were desired additive proportions. And it also can be found that during the fretting wear test, the abrasive and adhesive wear resulted in accumulative debris at the contacting surface. The transfer films made of debris were formed on the counterfaces.     

Effect of maleic anhydride‐grafted polytetrafluoroethylene on the tensile and tribological properties of blending polytetrafluoroethylene with polyamide‐6

Blending polytetrafluoroethylene (PTFE) to polyamide‐6 (PA6) with and without maleic anhydride‐grafted polytetrafluoroethylene (PTFE‐g‐MA) was produced in a corotating twin screw extruder, where PTFE acts as the polymer matrix and PA6 as the dispersed phase. The effect of PTFE‐g‐MA on the tensile properties and tribological propertiesof PTFE/PA6 polymer blends is studied. Results show that the structural stability and morphology of the blends were greatly improved by PTFE‐g‐PA6 grafted copolymers, which were formed by the in situ reaction of anhydride groups with the amino end groups of PA6 during reactive extrusion forming an imidic linkage. The presence of PTFE‐g‐PA6 in the PTFE continuous phase improves the interfacial adhesion, as a result of the creation of an interphase that was formed by the interaction between the formed PTFE‐g‐PA6 copolymer in situ and both phases. Compared with thePTFE/PA6 without PTFE‐g‐MA, the PTFE/PA6 with PTFE‐g‐MAhad the lowest friction coefficient and wear under given applied load and reciprocating sliding frequency. The interfacial compatibility of the composite prevented the rubbing‐off of PA6, accordingly improved the friction and wear properties of the composite. Copyright © 2009 John Wiley & Sons, Ltd.     

Research on high temperature friction properties of PTFE/Fluorosilicone rubber/silicone rubber

Silicone rubber (MVQ) has excellent heat resistance, but poor high temperature friction stability, which limits its application in the field of high temperature sealing. Polytetrafluoroethylene (PTFE) is self-lubricating, but its compatibility with rubber is relatively weak. In order to improve the high-temperature friction property of silicone rubber, fluorosilicone rubber (FVMQ) was used as a compatibilizer, and PTFE was added to MVQ by mechanical blending. The friction and wear properties of PTFE/FVMQ/MVQ composites at different temperatures were studied. The results show that compared with MVQ, the mechanical properties of PTFE/FVMQ/MVQ composites was basically unchanged, the coefficient of friction was hardly affected by temperature, and the amount of wear decreased with increasing temperature. PTFE/FVMQ/MVQ composites showed excellent high-temperature abrasion resistance. The high-temperature wear mode was mainly changed from abrasive wear to adhesive wear. The molten layer formed by high-temperature friction can prevent air from directly contacting the surface rubber, which inhibited rubber surface oxidation reaction process.     

Structure and tribological properties of Cu–PU–PTFE composite coatings prepared by low‐energy electron beam dispersion with glow discharge

Polytetrafluoroethylene (PTFE) composite coatings doped copper acetate and polyurethane (PU) were prepared on rubber substrate by low‐energy electron beam dispersion technique. The effects of dopant and glow discharge treatment on the surface morphology, structure and tribological properties of the coatings were investigated. The results showed that Cu–PTFE composite coatings form uniform surface and dense column structure with spherical aggregations under glow discharge treatment. PU coating shows the large size of protuberance structure but PU–PTFE coating presents spherical structure. Both of the coatings become relative dense and smooth after discharge treatment, and Cu–PU–PTFE composite coatings possess a smoother surface and lower polar component of surface energy. Cu doping weakens the crystallinity and ordering degree of composite coatings, but glow discharge increases the ordering degree and branched structure of C―H groups. Friction experiment indicated that Cu fails to improve the wear resistance of PTFE coatings but glow discharge treatment can do it. Cu–PU–PTFE coatings after discharge treatment have the higher wear resistance and lower coefficient of friction. Copyright © 2016 John Wiley & Sons, Ltd.     

Proton irradiation effects on the structural and tribological properties of polytetrafluoroethylene

Polytetrafluoroethylene (PTFE) was irradiated with protons in a ground-based simulation facility to study the effects of proton irradiation on the structural and tribological properties of PTFE. The structural changes were characterized by X-ray photoelectron spectroscopy (XPS) and attenuated total-reflection FTIR (ATR-FTIR), while the tribological properties were evaluated by friction and wear tests. It was found that proton irradiation induced the degradation of PTFE molecular chains, resulting in the increase of C concentration and the decrease in F concentration on the sample surfaces, and the surface chemical structure and morphology of the samples changed, which affected the friction coefficient and decreased the wear rate of the specimens as the friction and wear tests revealed.     

Friction and wear mechanisms of polyamide 66/high density polyethylene blends

Polyamide 66 (PA66)/high density polyethylene (HDPE) blends having miscible structure were produced by compatibilization of HDPE grafted with maleic anhydride (HDPE‐g‐MAH). Mechanical and tribological properties of blends in different compositions were tested. It was found that the polymer blends greatly improved the mechanical properties of PA66 and HDPE. Blending HDPE with PA66 significantly decreased the friction coefficient of PA66; the friction coefficients of blends with different compositions were almost the same and approximately equal to that of pure HDPE; the blends with 80 vol % PA66 exhibited the best wear resistance. The transfer films, counterpart surfaces, and wear debris formed during sliding were investigated by Scanning Electron Microscopy (SEM), and Differential Scanning Calorimetry (DSC) analysis was further carried out on wear debris. These investigations indicated that the thermal control of friction model is applicable to PA66/HDPE blend, that is the friction coefficient of blend is governed by the HDPE component, which possesses a lower softening point relative to the PA66 component in this system. The wear mechanism of PA66/HDPE blend transforms from PA66 to HDPE as the HDPE content increases. PA66, as the component with higher softening point, increases the hardness of blend, enhances the ability of blend to form a transfer film on the counterface, and inhibits the formation of larger belt‐like debris of HDPE, at the same time, the presence of self‐lubricating HDPE in the system decreases the friction coefficient and the frictional heat, all of these factors are favorable for the wear resistance of PA66/HDPE blend. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2514–2523, 2005     

稀土对玻璃纤维填充金属-塑料多层复合材料抗冲击磨损性能的影响

研究了稀土元素处理玻璃纤维填充金属－塑料多层复合材料在冲击载荷、干摩擦条件下的摩擦和磨损性能，并利用扫描电子显微镜（SEM）对磨损表面进行了观察和分析，结果表明，用稀土表面改性剂处理玻璃纤维表面，可以提高玻璃纤维与聚四氟乙烯之间的界面结合力，改善复合材料的界面性能，并有利于在偶件表面形成分布均匀、结合强度高的转移膜，使复合材料与偶件表面之间的对摩减轻，大幅度地降低了复合材料的磨损，从而使复合材料具有优良的摩擦性能和抗冲击磨损性能。     

Structure–tribological property relationship of nanoparticles and short carbon fibers reinforced PEEK hybrid composites

In a previous work, the roles of low‐loading, that is, 1 vol %, nano‐SiO₂ particles on the tribological behavior of short carbon fibers (SCFs)/polytetrafluoroethylene (PTFE)/graphite filled polyetheretherketone (PEEK) were studied. In the present work, the effects of nanoparticle content, varying from 1 to 4 vol %, on the structure and the tribological performance of the composite was investigated. The polished cross sections of the composites were inspected using a scanning electron microscope (SEM). The incorporated nanoparticles significantly reduce the friction coefficients of the composite. With low pressure‐sliding velocity (pv) factors, nanoparticle agglomerates seem to exert an abrasive effect on SCF, and thereby lead to high wear rates. Under such conditions, an increase in nanoparticle content decreases the wear resistance. With high pv factors, the nanoparticles remarkably improve the wear resistance of the composite and the nanoparticle contents do not play an important role on the wear resistance. The worn surfaces, transfer films and wear debris of the composites were analyzed. The tribological mechanisms were discussed. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 801–811, 2010     

Effect of atomic oxygen irradiation on the structural and tribological characteristics of polytetrafluoroethylene and its composites

Based on the ground‐based simulation facility, the effects of atomic oxygen (AO) irradiation on the structural and tribological properties of pure polytetrafluoroethylene (PTFE) and carbon fiber and MoS₂‐filled PTFE composites were studied by scanning electron microscopy, X‐ray photoelectron spectroscopy, and a ball‐on‐disc tribometer. The results shown that AO irradiation had significant effects on the structural and tribological properties of pure PTFE, in which the surface morphologies, mass loss, friction coefficient, and wear rate had been changed greatly after AO irradiation. However, it was noticeable that the addition of carbon fiber and MoS₂ filler to PTFE could improve the AO resist capacity and tribological properties of PTFE composites significantly. Copyright © 2016 John Wiley & Sons, Ltd.     

Functionalized imidazolium wear‐resistant ionic liquid ultrathin films for MEMS/NEMS applications

As a kind of new material, ionic liquids (ILs) are considered a new type of lubricant for micro/nanoelectromechanical system (M/NEMS) due to their excellent thermal and electrical conductivity. However, so far, only a few reports have investigated the friction and wear of thin films of these materials at the micro scale. Evaluating the nanoscale tribological performance of ILs when applied as films of a few nanometers thickness on a substrate is a critical step for their application in M/NEMS devices. To achieve this purpose, IL thin films with four kinds of anions were synthesized and prepared on single‐crystal silicon wafers by the dip‐coating method. Film thickness was determined by the ellipsometric method. Their surface morphologies were observed by means of atomic force microscopy (AFM). The nano and micro tribological properties of the IL films were investigated by a friction force microscope (FFM)with a spherical probe and a UMT‐2MT tribotester, respectively. The corresponding morphologies of the wear tracks of the IL films were examined using a three‐dimensional non‐contact interferometric microscope. The impact of temperature on the adhesion behavior was studied, as well as the effect of sliding frequency and load on the friction coefficient, load bearing capacity and anti‐wear durability. It was found that friction, adhesion and durability of IL films were strongly dependent on their anionic molecular structures, wettability and ambient environment. Copyright © 2010 John Wiley & Sons, Ltd.     

Replicated Banded Spherulite: Microscopic Lamellar-assembly of Poly(L-lactic acid) Crystals in the Poly(oxymethylene) Crystal Framework

The morphologies of poly(L-lactic acid) (PLLA) spherulites,when crystallized within the pre-existed poly(oxymethylene)(POM) crystal frameworks,have been investigated.PLLA/POM blend is a melt-miscible crystalline/crystalline blend system.Owing to the lower melting point but much faster crystallization rate than PLLA,POM crystallized first upon cooling from the melt state and then melted first during the subsequent heating process in this blend system.Lamellar assembly of PLLA crystals within the pre-existed POM spherulitic frameworks was directly observed with the polarized light microscopy by selectively melting the POM frameworks.The investigation indicated that PLLA crystals fully replicated the spherulitic morphology and optical birefringence of the POM crystal frameworks,which was independent of Tc.On the other hand,POM could also duplicate the pre-existed PLLA morphologies.The result obtained provides us a possibility to design the lamellar assembly and crystal structures of polymer crystals in miscible crystalline/crystalline polymer blends.     

熔体温度对聚四氟乙烯结晶形态的影响

用小角光散射、电子显微镜等方法研究了熔体温度对熔融结晶的PTFE结晶形态的影响。结果表明,当熔体温度超过400℃时,PTFE的结晶形态从棒晶逐步向球晶转化,力学性能也随之变坏。DSC的研究阐明,形态与力学性能的变化是由于大分子的降解,而不是因为熔体中发生了物理转变所致。     

Tribological characteristics of composites based on poly(tetrafluoroethylene) and fullerene carbon

The effect of fullerene carbon fillers on the antifriction characteristics and wear resistance of PTFE during its sliding friction on steel and water lubrication has been studied. The structures of the modified PTFE and the fullerence carbon filler are analyzed by small-angle and wide-angle X-ray diffraction. The hypothetical mechanism of reinforcing effect provided by the fullerene carbon filler during friction is proposed.     

A new family of low wear,low coefficient of friction polymer blend based on polytetrafluoroethylene and an aromatic thermosetting polyester

To improve the wear resistance of polytetrafluoroethylene (PTFE), a crosslinked aromatic thermosetting polyester (ATSP) has been blended directly with PTFE. Cured ATSP powder which was directly synthesized as a cured powder form was used for this application. Because of the similar processing temperature range of cured ATSP and PTFE, composites within the entire composition range were successfully prepared by blending these two powders using a hot press. Tribological pin‐on‐disk tests (composite pins sliding against gray cast iron disks) showed improvement on friction coefficient of all composites and much less wear than pure PTFE. The composites survived at contact pressures of 7 MPa, which is higher than either pure PTFE or pure ATSP could sustain. With an increase in the amount of ATSP in the composites, storage modulus, and glass transition temperature were higher, and the wear resistance was enhanced. SEM images helped provide explanations for the unusually low mean wear rates that were observed for these composite samples. Copyright © 2008 John Wiley & Sons, Ltd.     

Dynamic viscoelastic properties of unsintered polytetrafluoroethylene

The molecular motion of unsintered polytetrafluoroethylene (PTFE) was studied by dynamic viscoelastic measurements. From results for variously heat treated suspension polymerized (molding powder) PTFE, the following conclusions are drawn. Molding powder, as received, has a high degree of crystallinity according to calorimetric results and lower magnitude of the γ relaxation, but the behavior of the β relaxation suggests that the crystals are disordered more than those of the sintered PTFE. The β relaxation peak for an emulsion polymerized PTFE (fine powder) occurs at a higher temperature and is sharper than that for the molding powder, so that the crystals of the fine powder are better ordered than that for the molding powder. The behavior of the β relaxation for the radiation induced-polymerized PTFE is affected by polymerization conditions, particularly concentration of emulsifier. It is concluded from the results for the unsintered PTFE polymerized by various methods that the nature of crystalline state is decided during the course of simultaneous polymerization and crystallization. Molding powder as received has a relatively high magnitude of relaxation between 30°C to 180°C, but with little temperature dependence in this temperature range. This relaxation is diminished by gamma-ray irradiation. Since the molding powder has a complicated morphology, the relaxation in this temperature range is attributed to inter-particle friction rather than a relaxation associated with motion on the molecular level.     

Friction and wear behavior of PI and PTFE composites for ultrasonic motors

High‐performance polymer‐based frictional materials have become increasingly important to improve the mechanical output properties of ultrasonic motors. This study discussed the friction and wear behavior of 2 dominating frictional materials of polymer composites for ultrasonic motors, polyimide (PI), and polytetrafluoroethylene (PTFE) filled by aramid fibers (AF) and molybdenum disulfide (MoS₂). To explore the wear mechanisms, the tribo‐pair contact stress was theoretically characterized, and the interface temperature rise was numerically predicted. The predictions showed that the flash temperature on asperity tips could reach the glass transition temperature of the polymer materials. The experimental results indicated that the contact stress and sliding speed have a small effect on the friction of the PI composite but influence considerably the friction of the PTFE composite. A higher contact stress brings about a higher specific wear rate, but a higher sliding speed reduces the wear rate. Compared with AF/MoS₂/PTFE, the AF/MoS₂/PI has much better tribological performance under high loads and speeds.     

Effects of UV irradiation on tribological properties of nano‐TiO2 thin films

One‐layer and two‐layer nano‐TiO₂ thin films were prepared on the surface of common glass by sol–gel processing. Water contact angle, surface morphology, tribological properties of the films before and after ultraviolet (UV) irradiation were investigated using DSA100 drop shape analyzer, scanning probe microscopy (SPM), SEM and universal micro‐materials tester (second generation) (UMT‐2MT) friction and wear tester, respectively. The stored films markedly resumed their hydrophilicity after UV irradiation. But UV irradiation worsened tribological properties of the films. After the film was irradiated by UV, the friction coefficient between the film and GCr15 steel ball increased about 10–50% and its wear life shortened about 20–90%. Abrasive wear, brittle break and adherence wear are the failure mechanisms of nano‐TiO₂ thin films. It was believed that UV irradiation increased surface energy of the film and then aggravated adherence wear of the film at initial stage of friction process leading to severe brittle fracture and abrasive wear. Copyright © 2009 John Wiley & Sons, Ltd.     

Effects of bias voltage on structure and properties of TiAl‐doped a‐C:H films prepared by magnetron sputtering

Hydrogenated TiAl‐doped a‐C:H films were deposited on Si substrates by middle frequency magnetron sputtering TiAl target in argon and methane gas mixture atmosphere. Effects of substrate bias voltage on structure and properties of the films, such as the surface morphology, hardness, chemical nature and bond types, were investigated by means of atomic force microscopy (AFM), XPS, Raman spectroscopy and nanoindentation. The friction and wear behaviors of the deposited films were characterized on an UMT‐2MT tribometer. SEM was utilized to analyze the wear scar on steel balls and debris after sliding on the deposited films under dry friction conditions. The results demonstrated that the film deposited at ? 100 V exhibited low friction coefficient which is attributed to the easier formation of graphitized transfer layer. Copyright © 2010 John Wiley & Sons, Ltd.     

稀土化合物增强ZA—27合金耐磨性的研究

对稀土化合物增强ＺＡ－２７合金的组织及耐磨性做了研究。试验发现,由于在ＺＡ－２７合金中加入一定量的ＥＲ和Ｓｉ元素,组织中出现一些颗粒状第二相;这些物相分布在晶界及枝晶间,阻止了晶粒长大。通过航向电镜能谱分析发现,该物相是一种含有Ｚｎ、Ａｌ、Ｓｉ及ＲＥ元素的复杂化合物。经测试,这种物相的显微硬度要比基体高得多。耐磨性等性能试验结果表明,这种合金的耐磨性要比ＺＡ－２７合金高４倍,比Ｓｉ相增强合金也高,     

Influence of substrate morphology on the cohesion and adhesion of thin PECVD oxide films on semi‐crystalline polymers

The influence of the surface morphology of semi‐crystalline poly(ethylene terephthalate) (PET) and polyamide 12 (PA12) films on the adhesion and cohesion of thin oxide coatings is analysed, with attention paid to the role of spherulites and processing additives. The failure mechanisms of the coating are determined by means of fragmentation tests and the results are modelled using a constant interfacial strength approach with a Weibull‐type probability of fracture. Coating failure is shown to be initiated at defect sites such as pinholes and, in the case of PET, the presence of additives in the superficial layers of the polymer leads to a decrease of the crack onset strain by a factor of 20%. Large spherulitic structures found at the surface of PA12 films are shown to lead to preferential delamination at spherulites boundaries. For the two types of semi‐crystalline polymers, the interfacial shear strength is found to be comparable to the bulk shear strength of the polymer. Copyright © 2003 John Wiley & Sons, Ltd.