Kinetics of latex formation of PBMA latex in the presence of alkali soluble resin using atomic force microscopy

 The effect of alkali-soluble resin (ASR), poly(ethylene-co-acrylic acid), EAA, postadded to emulsifier-free monodisperse poly(butyl methacrylate) (PBMA) latexes on the kinetics of film formation was investigated using atomic force microscopy (AFM). Corrugation height of latex particles in films was monitored at various annealing temperatures as a function of annealing time. Enhanced polymer diffusion was found in a latex film containing ASR regardless of anneal-ing temperature. With increasing annealing temperature, a much higher rate of polymer diffusion was found in latex films containing ASR. These results can be interpreted that the low molecular weight and low Tg EAA resin adsorbed at the particle surface is more susceptible to diffusion than that of the PBMA in the film formation stage, thus it enhances the mobility of PBMA polymer. Received: 30 October 1997 Accepted: 20 March 1998     

Surfactant exudation in the presence of a coalescing aid in latex films studied by atomic force microscopy1

We report atomic force microscopy images of surfactant (SDS) exudation in PBMA latex films, in the presence and the absence of a coalescing aid (Texanol^?, TPM). The exudates appear as hilly islets, and at times as mountains, at the film surface. Their size and number increase upon annealing above the glass-transition temperature of the latex polymer. TPM was found to be a strong promoter of surfactant exudation at the air-polymer interface. In the absence of TPM, annealing the films for several hours at 70°C led to very little migration of surfactant to the surface at most sites in the film. When the films with structures of SDS on their surface were immersed in water, these structures disappeared. Pores, ranging in size from tens to hundreds of nm in diameter, were clearly visible in the surface of the films. These films dry from the edges of the film inward, with a propagation front concentrating the water-soluble species into a turbid, moist region in the center. At this site, the rate at which the surfactant comes to the surface is enormously enhanced over that at other sites in the film. This is likely due to the high concentration of surfactant in this region, transported there by the drying process. © 1995 John Wiley & Sons, Inc.     

Healing and photon diffusion during sintering of high-T latex particles

A steady-state fluorescence technique was used to examine the annealing of films formed from high-T latex particles above the glass transition temperature. The films were prepared by sintering pyrene-labeled poly(methyl methacrylate) latex particles. During the annealing processes, the transparency of the film changed considerably. Direct fluorescence emission from excited pyrene was monitored as a function of annealing temperature to detect these changes. Scanning electron microscopy in conjunction with Monte Carlo simulations of photon diffusion in latex film were used to interpret the fluorescence results. Healing temperature and time were measured at the point where the fluorescence emission intensity becomes maximum. This was associated with the longest optical path of a photon in latex film during healing of particle(SINGLEBOND)particle boundaries. Healing activation energy was measured and found to be 10 kcal/mol. © 1996 John Wiley & Sons, Inc.     

GIUSAXS and AFM studies on surface reconstruction of latex thin films during thermal treatment

The structural evolution of a single-layer latex film during annealing was studied via grazing incidence ultrasmall-angle X-ray scattering (GIUSAXS) and atomic force microscopy (AFM). The latex particles were composed of a low-Tg (-54 degrees C) core (n-butylacrylate, 30 wt %) and a high-Tg (41 degrees C) shell (t-butylacrylate, 70 wt %) and had an overall diameter of about 500 nm. GIUSAXS data indicate that the q(y) scan at q(z) = 0.27 nm(-1) (out-of-plane scan) contains information about both the structure factor and the form factor. The GIUSAXS data on latex films annealed at various temperatures ranging from room temperature to 140 degrees C indicate that the structure of the latex thin film beneath the surface changed significantly. The evolution of the out-of-plane scan plot reveals the surface reconstruction of the film. Furthermore, we also followed the time-dependent behavior of structural evolution when the latex film was annealed at a relatively low temperature (60 degrees C) where restructuring within the film can be followed that cannot be detected by AFM, which detects only surface morphology. Moreover, compared to AFM studies GIUSAXS provides averaged information covering larger areas.     

Morphological evolution of multistage polymer particles in the alkali post-treatment

Multistage carboxyl-containing polymer latex particles were synthesized by multistep emulsion copolymerization using methyl methacrylate (MMA), butyl acrylate (BA), methacrylic acid (MAA), ethylene glycol dimethacrylate (EGDMA) and styrene (St) as raw materials, and the latex particles with diverse morphologies including multihollow, hollow and “bowl-like” were obtained by post-treating the multistage latex particles under alkali condition. The morphological evolution of the particles in the alkali post-treatment process was characterized with electron microscopy, and effects of alkali treatment conditions including treatment temperature, time as well as initial pH on particle morphology were investigated. Results indicated that the alkali treatment temperature and initial pH were the key parameters to control the morphology of the treated particles. When the alkali treatment temperature was below 60 °C or the initial pH was lower than 8.5, the particle morphology was almost unchanged no matter how long the treatment time was prolonged. The multihollow and hollow particles could be formed as alkali treatment temperature exceeded 60 °C in the range of initial pH from 8.8 to 9.5. While the latex particles with “bowl-like” morphology were observed when the multistage latex was alkali treated at 90 °C for 3 h with initial pH 9.8. Furthermore, extending alkali treatment time was beneficial to get the swelling equilibrium of the latex particles.     

Preparation and properties of a thermo-sensitive latex film

Polymer particles with hydrophobic core and hydrophilic shell were prepared via a three-step method. First, poly(butyl methacrylate-co-methyl methacrylate) (p-(BMA-MMA)) latex was prepared through emulsion polymerization. Then, a shell of poly(glycidyl methacrylate) (p-GMA) was introduced around the p-(BMA-MMA) particles by using a redox initiation system under kinetically controlled conditions. Finally, part of the epoxy groups existing in the shell were converted into quaternary ammonium salts, resulting in an ionic hydrophilic shell. The core-shell particles could be redispersed in water to form a stable emulsion. The contact angle of the core-shell latex film with water was around 16° at 25 °C, which became larger than 90° after the film was heated at 150 °C for a short period of time. This showed that the latex film was completely switched from hydrophilicity to hydrophobicity by the action of heat. Additionally, the latex film before heat treatment could be easily washed away from the substrate with neutral water, but it could no longer be removed after the heat treatment. When an IR dye with the maximum absorption at 830 nm was incorporated into the film, it became sensitive to LD laser emitting at 830 nm and gave negative image after exposed by LD laser and developed with neutral water. This showed that the latex film might find uses in chemical-free thermal laser imaging applications.     

Effect of Molecular Weight on Packing during Latex Film Formation

A UV-visible technique is used to study the evolution of transparency during film formation from latex particles. Latex particles with high and low molecular weight (HM and LM) polymethyl methacrylate (PMMA) are used to prepare films. Two sets of films with different latex content were prepared from HM and LM particles separately, by annealing PMMA particles above the glass transition temperature. Transmitted photon intensity, I(tr), from HM and LM films increased as the annealing temperature was increased. The increase in the transmitted photon intensity is attributed to the latex content (film thickness) for the annealed film samples. It is suggested that as the latex particles are packed (film thickness is increased) fewer voids or cracks are formed in the films. Positive and negative absorption coefficients are measured below and above 210 and 180 degrees C annealing temperatures for the HM and LM films. Packing coefficients are obtained for films in various latex contents. It is observed that LM particles are packed much easier than HM particles. Copyright 2001 Academic Press.     

Emulsifier-free latex of fluorinated acrylate copolymer

Emulsifier-free latices of fluorinated acrylate copolymers were prepared by semicontinuous polymerization method, with perfluoroalkylethyl methacrylate (Zonyl TM) as a fluoromonomer. Ultrasonic at 40 kHz was adopted to help monomers disperse well in water. The relationships of polymerization conditions between the final conversion and polymerization stability were discussed in detail and the optimal polymerization condition was given. A fluorinated acrylate copolymer was finally obtained and its T_g was 54 °C. The average particle size of the latex was about 601 nm and the particle size distribution of the latex was narrow. The latex film exhibited a low surface free energy and good surface property. By using 6% Zonyl TM, the water contact angle of the film-air interface increased significantly and reached to 110.2°. Compared with the latex film of fluorine-free polyacrylate prepared under the similar polymerization condition, the fluorinated latex film had a better water-resistance and thermal stability.     

Preparation and characterization of nanocomposite ZnO–Ag thin film containing nano-sized Ag particles: influence of preheating,annealing temperature and silver content on characteristics

Nanocomposite ZnO–Ag thin film containing nano-sized Ag particles have been grown on glass substrate by spin-coating technique using zinc acetate dihydrate as starting precursor in 2-propanol as solvent and monoethanolamine as stabilizer. Silver nanoparticles were added in the ZnO sol using silver nitrate dissolved in ethanol-acetonitrile. Their structural, electrical, crystalline size and optical properties were investigated as a function of preheating, annealing temperature and silver content. The results indicated that the crystalline phase was increased with increase of annealing temperature up to 550 °C at optimum preheating temperature of 275 °C. Thermal gravimetric differential thermal analysis results indicated that the decomposition of pure ZnO and nanocomposite ZnO–Ag precursors occurred at 225 and 234 °C, respectively with formation of ZnO wurtzite crystals. The scanning electron microscopy and atomic force microscopy revealed that the surface structure (the porosity and grain size) of the ZnO–Ag thin film (the film thickness is about 379 nm) was changed compared to pure ZnO thin film. The result of transmission electron microscopy showed that Ag particles were about 5 nm and ZnO particles 58 nm with uniform silver nanoclusters. Optical absorption results indicated that optical absorption of ZnO–Ag thin films decreased with increase of annealing temperature. Nanocomposite ZnO–Ag thin films with [Ag] = 0.068 M and [Ag] = 0.110 M showed an intense absorption band, whose maximum signals appear at 430 nm which is not present in pure ZnO thin films. The result of X-ray photoelectron spectroscopy revealed that the binding energy of Ag 3d_5/2 for ZnO–Ag shifts remarkably to the lower binding energy compared to the pure metallic Ag due to the interaction between Ag and ZnO.     

Preparation of epoxy-acrylic latex based on bisphenol F epoxy resin

Bisphenol F based epoxy-acrylic latex with different amount of epoxy resin was successfully prepared by semi-continuous seeded emulsion polymerization. The resulting composite latexes had a narrow size distribution of about 105 nm in diameter. The DSC result showed that the epoxy resin and polyacrylate were grafting copolymerization. The FTIR spectra showed that the epoxy group had been introduced into the epoxy acrylic latex system, and the composite latex could be crosslinked with epoxy hardener at room temperature. The crosslinked composite latex film exhibited a high Tg compared to epoxy-acrylic latexes. The surface of the films with the epoxy resin was regular, and diffused into the polyacrylate phase in the epoxy-acrylic latexes films. Since the curing reactions occurred before latex particle coalescence stage, the surfaces of the cured epoxy-acrylate latex films had a number of interface particle. Compared with the acrylic latex, the thermal stability of the epoxy-acrylate latex was increased, and the stability of the cured film increased with increasing epoxy content.     

Composite natural rubber–polychloroprene latex particles produced by the heterocoagulation technique

Composite natural rubber (NR) based latex particles were prepared using the heterocoagulation technique. A nonionic surfactant (Tween 80) whose molecules bear poly(ethylene oxide) (PEO) was adsorbed on polychloroprene (CR) latex particles and allowed to form complexes between PEO and indigenous surfactant (protein–lipid) on the NR particle surface. The heterocoagulated NR/CR–Tween particles produced were characterised by particle size, zeta-potential and glass-transition temperature measurements and the data indicated the presence of CR–Tween on the outer layer of the composite polymer particles. The results agreed well with the better oil resistance of films cast from heterocoagulated latex when compared with that of the NR film. Received: 22 August 2000 Accepted: 8 January 2001     

EFFECT OF PARTICLE SIZE ON THE FILMING PROCESS OF POLYSTYRENE LATEX STUDIED BY AFM

The film formation process of micro-PS particles (diameter 742 nm) and nano-PS particles (diameter 29 nm) wasstudied by atomic force microscopy and differential scanning calorimetry. During a step heating process, the particles wereannealed for 0.5 h at each selected temperature. It was found that the deformation and interdiffusion temperatures of themicro-PS particles are ca. 120-130℃ and 140-150℃, that of the nano-PS particles are 90℃ and 100-110℃ respectively.The DSC traces of nano-PS particles showed that there was an exothermic peak near T_g after annealing for 0.5 h at theselected temperatures below 90℃; otherwise, the exothermic peak disappeared after annealing at 100℃ or above. Comparedwith the micro-PS pedicles, the sintering process of nano-PS particles occurs at much lower temperature determined by theconfined state of polymer chains with higher conformational energy in nano-particles, and completes in a much narrowertemperature range driven mainly by the larger total surface energy.     

Surface morphology of poly(cyano-p-xylylene) thin films

The surface morphology of poly(cyano-p-xylylene) thin films of different thicknesses (25–1500 nm or more than 5 μm) that were synthesized by vapor-deposition polymerization on the substrate surface in the temperature range from −22 to +35°C has been studied by atomic force microscopy. The surface topography is quantified through analysis of the height-height correlation function. The surface of all films is characterized by a similar granular morphology with a transverse size of granules of 50–500 nm. The surface morphology changes with the polymerization temperature (the substrate temperature) and the film thickness. The effect of film annealing on its surface morphology is considered. It has been established that annealing at 200°C leads to a change in the surface morphology of the films. Original Russian Text ? A.I. Buzin, D.S. Bartolome, K.A. Mailyan, A.V. Pebalk, S.N. Chvalun, 2006, published in Vysokomolekulyamye Soedineniya, Ser. A, 2006, Vol. 48, No. 9, pp. 1640–1646. This work was supported by the Russian Foundation for Basic Research (project nos. 03-03-32665 and 03-03-32634) and the Russian Science Support Foundation.     

Ceramic encapsulated latex composites

This work reports the encapsulation of latex particles in Al2O3-polystyrene (PS) composite films. These films were prepared from PS particles in Al2O3 dispersion at room temperature in various latex contents. Composite films were annealed at elevated temperatures in 10 min time interval above the glass transition temperature (Tg) of polystyrene. Transmitted photon intensities, I(tr) were monitored after each annealing step. AFM micrographs were also used to observe the physical changes of the composite films during annealing. It was observed that latex particles are encapsulated above a critical Al2O3 content of 33 wt% which corresponds to the critical occupation probability of p(c) = 0.33 at which the film obey the site-percolation model with a critical exponent of 0.45. Below p(c), it was seen that complete latex film formation process took place, where transparency of the film was increased by annealing.     

Structure analysis of SiCGe films grown on SiC

The island growth of SiCGe films on SiC at different temperatures has been investigated by SEM and transmission electron microscope (TEM). The island growth of SiCGe thin films depends on the processing parameter such as the growth temperature and follows the Stranski‐Krastanov (SK) mode. When the growth temperature is comparatively low, the thin film has two types of islands: one is a SiGe sphere‐like island of diamond‐cubic structure; another is a SiCGe cascading triangular island of zinc‐blende structure. As the growth temperature increases, the quantity of the sphere‐like islands reduces, while that of the cascading triangular islands increases. When the growth temperature is about 1060 °C, only cascading triangular islands are observed on the surface of the thin film, and the thickness of the 2D interfacial growth layer formed at the initial stage of the growth process is about 40 nm, which is twice of that grown at low temperature. Copyright © 2008 John Wiley & Sons, Ltd.     

Morphology and film formation of poly(butyl methacrylate)–polypyrrole core–shell latex particles

 Core–shell latex particles made of a poly(butyl methacrylate) (PBMA) core and a thin polypyrrole (PPy) shell were synthesized by two-stage polymerization. In the first stage, PBMA latex particles were synthesized in a semicontinuous process by free-radical polymerization. PBMA latex particles were labeled either with an energy donor or with an energy acceptor, in two different syntheses. These particles were used in a second stage as seeds for the synthesis of the core–shell particles. The PPy shell was polymerized around the PBMA core latex in an oxidative chemical in situ polymerization. Proofs for the success of the core–shell synthesis were obtained using nonradiative energy transfer (NRET) and atomic force microscopy (AFM). NRET gives access to the rate of polymer chain migration between adjacent particles in a film annealed at a temperature above the glass-transition temperature T _g of the particles. Slower chain migration of the PBMA polymer chains was obtained with the PBMA–PPy core–shell particles compared to rate of the PBMA polymer chain migration found with the pure, uncoated PBMA particles. This result is due to the coating of PBMA by PPy, which hinders the migration of the PBMA polymer chains between adjacent particles in the film. This observation has been confirmed by AFM measurements showing that the flattening of the latex film surface is much slower for the core–shell particles than for the pure PBMA particles. This result can again be explained by the presence of a rigid PPy shell around the PBMA core. Thus, these two complementary methods have given evidence that real core–shell particles were synthesized and that the shell seriously hinders film formation of the particles in spite of the fact that it is very thin (thickness close to 1 nm) compared to the size (750 and 780 nm in diameter) of the PBMA core. Transparency measurements confirm the results obtained by NRET and AFM. When the films are placed at a temperature higher than the T _g of PBMA, the increase in transparency is faster for films made with the uncoated PBMA particles than for films made with the coated PBMA particles. This result indicates again that the presence of the rigid PPy layer around the PBMA core reduces considerably the speed at which the structure of the film is modified when heated above the T _g of PBMA. Received: 02 September 1999 Accepted: 21 December 1999     

Polymer diffusion in high-M/low-M hard-soft latex blends

This paper describes experiments that investigate the use of low glass transition temperature (T _g) latex particles consisting of oligomer to promote polymer diffusion in films formed from high molar mass polymer latex. The chemical composition of both polymers was similar. Fluorescence resonance energy transfer (FRET) was used to follow the rate of polymer diffusion for samples in which the high molar mass polymer was labeled with appropriate donor and acceptor dyes. In these latex blends, the presence of the oligomer (with M _n = 24,000 g/mol, M _w/M _n = 2) was so effective at promoting the interdiffusion of the higher molar mass poly(butyl acrylate-co-methyl methacrylate; PBA/MMA = 1:1 by weight) polymer (with M _n = 43,00 g/mol, M _w/M _n = 3) that a significant amount of interdiffusion occurred during film drying. Additional polymer diffusion occurred during film aging and annealing, and this effect could be described quantitatively in terms of free-volume theory. This paper is dedicated to Professor Haruma Kawaguchi to honor his many contributions to the field of latex particles and their applications.     

Preparation and Characterizations of TiO2/Organically Modified Silane Composite Materials Produced by the Sol-Gel Method

TiO₂/organically modified silane (ORMOSIL) composite materials produced by the sol-gel method were studied for optical waveguide applications. High optical quality waveguiding films on different substrates, including silicon, gallium arsenide, silica/silicon substrates, and microscope glass slides, were prepared from high titanium content (0.2 molar) ÿ-glycidoxypropyltrimethoxysilane at low temperature. Scanning electron microscopy (SEM), atomic force microscopy (AFM), differential thermal analysis (DTA), thermal gravimetric analysis (TGA), Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS) have been used to investigate the optical and structural properties of the composite films. The TGA/DTA results showed that the organic compounds in the film would tend to decompose in the temperature range from 200°C to 500°C. SEM and AFM results showed that a dense and porous-free composite material film could be obtained at the heat treatment temperature of 100°C. It was also shown that ORMOSIL is integrated in the glass, providing low shrinkage and high cracking resistance. The propagation loss properties of the composite films were also investigated. About 1.1 dB/cm propagation loss of the planar waveguide film was obtained at the wavelength of 633 nm.     

Adhesive and mechanical properties of soft nanocomposites: Model studies with blended latex films

We used a unique approach based on contact mechanics to quantify the adhesive and linear viscoelastic properties of latex films approximately 100 μm thick. The latex films were formed from a mixture of two particle types and form stable films consisting of rigid and compliant regions. We used atomic force microscopy to verify that these regions remained well dispersed on the length scale of the original particle size. The properties of the films were determined by ?_h, the volume fraction of the stiffer component. For ?_h < 0.45, the films were quite adhesive, with viscoelastic properties determined by the compliant matrix material. Adhesive interactions between the film and indenter enabled us to oscillate the indenter in the direction normal to the film surface while maintaining a constant contact area, allowing us to determine the frequency dependence of the dynamic moduli of the films. Stiffer films with higher volume fractions of hard particles were characterized by indentation measurements, from which we were able to determine the time dependence of the relaxation modulus of the latex films. All results were consistent with a power‐law form of the relaxation modulus with an exponent of 0.25. The magnitude of the relaxation modulus increased by a factor of 3000 as the volume fraction of hard particles increased from 0 to 0.89. For low values of ?_h, the composition dependence of the film stiffness was similar to the concentration dependence of the viscosity of spherical particle suspensions. A much weaker concentration dependence was observed for the highest values of ?_h, where the properties of the films were dominated by the stiffer component. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 3090–3102, 2001     

Use of bomb calorimetry to assess recovery of waste industrial mineral oils through regeneration

Emanation thermal analysis (ETA), based on the measurement of the release of radon previously incorporated into the sample, was used to characterize the differences in the thermal behavior porous titania film (thickness 200 nm),when heated in argon and in oxygen, respectively, in the range from 20 to 800°C. It was observed that the annealing of porosity and structure defects in the near surface layers of the porous titania film (anatase) was enhanced on heating in oxygen in comparison to the heating in argon. ETA results were compared with SEM micrographs and XRD patterns of the titania film samples heated to 500 and 800°C, respectively. A mathematical model was used for the evaluation of the temperature dependence of the titania films microstructure development.This revised version was published online in November 2005 with corrections to the Cover Date.