Olefin/paraffin gas separations with 6FDA-based polyimide membranes

Pure gas permeation and sorption experiments were carried out for the gases ethylene, ethane, propylene and propane using polyimides based on 4,4′-(hexafluoroisopropylidene) diphthalic anhydride (6FDA). Composite membranes and free films were used. Experiments were performed at 308 K and feed pressures up to 17 atm for ethylene and ethane and 9 atm for propylene and propane. Mixed gas permeation experiments were carried out with 50 : 50 olefin/paraffin feed mixtures. For all investigated polyimides, the ideal ethylene/ethane separation factor ranged between 3.3 and 4.4 and the ideal propylene/propane separation factor ranged between 10 and 16 at a feed pressure of 3.8 atm and 308 K. In mixed gas permeation experiments, up to 20% lower selectivity was found for the ethylene/ethane separation and up to 50% reduced selectivity for the propylene/propane separation compared to the ideal selectivity. The influence of feed temperature on separation and permeation properties will be discussed based on pure gas permeability data at 298 and 308 K.     

Polyurethane–poly(vinylidene fluoride) (PU–PVDF) thin film composite membranes for gas separation

Aqueous polyurethane dispersions (PUDs) with poly(dimethylsiloxane) (PDMS), or mixed poly(dimethylsiloxane)/poly(ethylene glycol) (PDMS/PEG) as the soft segment were synthesized, and made into thin films for characterization with differential scanning calorimetry (DSC), thermogarvimetric analysis (TGA), Fourier transform infrared spectroscopy (FT-IR), size exclusion chromatography (SEC) and transmission electron microscopy (TEM). Seven thin film composite (TFC) membranes prepared on PUDs and PVDF substrates were evaluated by the separation of air as well as hydrocarbon–nitrogen mixtures. A promising membrane was then selected for further investigation of the morphological structure and permselectivities, using pure gases and binary mixtures of ethylene, ethane, propylene and propane with nitrogen at ambient temperature. It was found that PDMS/PEG-based PU membrane was typically solubility-selective for condensable hydrocarbons, and nitrogen permeance was marginally enhanced in hydrocarbon–nitrogen mixtures. It appears that the copolymer membrane with both urethane and PEG segments can effectively tolerate the swelling caused by the condensable gases. As a result, the selectivities of propylene and propane to nitrogen were substantially improved, e.g., in a mixture containing 28% propylene and 72% nitrogen, the selectivity of propylene to nitrogen reached 29.2 with a propylene permeance of 34.4 gas permeation unit (GPU).     

Separation and permeation characteristics of a DD3R zeolite membrane

Permeation of various gases (carbon dioxide, nitrous oxide, methane, nitrogen, oxygen, argon, krypton, neon) and their equimolar mixtures through DD3R membranes have been investigated over a temperature range of 220–373 K and a feed pressure of 101–400 kPa. Helium was used as sweep gas at atmospheric pressure. Adsorption isotherms were determined in the temperature range 195–298 K, and modelled by a single and dual site Langmuir model. The permeation flux is determined by the size of the molecule relative to the window opening of DD3R, and its adsorption behaviour. As a function of temperature, bulky molecules (methane) show activated permeation, weakly adsorbing molecules decreasing permeation behaviour and strongly adsorbing molecules pass through a maximum. Counter diffusion of the sweep gas (helium) ranged from almost zero up to the order of the feed gas permeation and was strongly influenced by the adsorption of the feed gas.

DD3R membranes have excellent separation performance for carbon dioxide/methane mixtures (selectivity 100–3000), exhibit good selectivity for nitrogen/methane (20–45), carbon dioxide and nitrous oxide/air (20–400), and air/krypton (5–10) and only a modest selectivity for oxygen/nitrogen (2) separation. The selectivity of mixtures of a strongly and a weakly adsorbing component decreased with increasing temperature and pressure. The selectivity of mixtures of weakly adsorbing components was independent of pressure.

The permeation and separation characteristics of light gases through DD3R membranes can be explained by taking into account: (1) steric effects introduced by the window opening of DD3R leading to molecular sieving and activated transport, (2) competitive adsorption effects, as observed for mixtures involving strongly adsorbing gases, and (3) interaction between diffusing molecules in the cages of the zeolite.     

Preliminary studies on the potential for gas separation by mesoporous ceramic oxide membranes surface modified by alkyl phosphonic acids

A composite ceramic-organic membrane has been prepared by chemical grafting of organo-phosphate molecules to the surface of an aluminium-oxide membrane. Gas-transport mechanism through the initial mesoporous membrane with pore size of 5 nm is essentially based on Knudsen diffusion and so does not give significant separation factors between gases of similar molecular weights. Modification of membrane surface properties allows control of the relative contribution of differing transport mechanisms. Modified membranes have been tested for various gas permeations (methane, ethane, propane, hydrogen, nitrogen and carbon dioxide) at room temperature. The modified membranes display high permeability and high selectivity coefficient for propane/nitrogen separation. The chemical, physical and geometrical properties of the modifying molecules can be chosen in order to improve the performances of any specific application.     

壳聚糖膜的有机物－水溶液渗透汽化分离性能

使用均质和复合壳聚糖膜对二氧六环-水和丙酮-水溶液的渗透汽化分离性能进行了研究。结果显示,该膜对两种混合物的分离有很高的选择性和渗透速率。考察料液组成和温度对均质膜分离的影响,随温度升高,分离系数与通量同时增加。从渗透速率与温度的Arrhenius关系求得总的和各组分的表现渗透活化能,复合膜在保持高选择性的同时,渗透速率大幅度提高。     

SEPARATION OF PROPANE FROM PROPANE/NITROGEN MIXTURES USING PDMS COMPOSITE MEMBRANES BY VAPOUR PERMEATION

 This study deals with polydimethylsiloxane (PDMS)/polyvinylidene fluoride (PVDF) composite membranes for propane separation from propane/nitrogen mixtures, which is relevant to the recovery of propane in petroleum and chemical industry. The surface and cross-section morphology of PDMS/PVDF composite membranes was observed by scanning electron microscope (SEM). The surface morphology of PDMS/PVDF composite membranes is very dense. There are three layers, the thin dense top layer, finger-like porous middle layer and sponge-like under layer in the cross-section SEM image of PDMS/PVDF composite membranes. The effects of the types of cross-linking agents and pressure on the membrane permselectivity were investigated. The permeability of nitrogen was independent of feed pressure. However, the permeability of propane increased with the pressure increasing for all membranes. The membrane cured by a tri-functional crosslinker with attached vinyl groups had better performance than the tetra-functional one, in both selectivity and permeation flux. The total permeation flux is 1.769× 10^-2 cm³(STP)/(cm²·s) and the separation factor is 19.17 when the mole percent of propane in the gas mixture is 10 at the 0.2 MPa pressure difference and 25°C.     

Vapor–liquid equilibrium of systems containing alcohols,water, carbon dioxide and hydrocarbons using SAFT

The statistical associating fluid theory (SAFT) equation of state is employed for the correlation and prediction of vapor–liquid equilibrium (VLE) of eighteen binary mixtures. These include water with methane, ethane, propane, butane, propylene, carbon dioxide, methanol, ethanol and ethylene glycol (EG), ethanol with ethane, propane, butane and propylene, methanol with methane, ethane and carbon dioxide and finally EG with methane and ethane. Moreover, vapor–liquid equilibrium for nine ternary systems was predicted. The systems are water/ethanol/alkane (ethane, propane, butane), water/ethanol/propylene, water/methanol/carbon dioxide, water/methanol/methane, water/methanol/ethane, water/EG/methane and water/EG/ethane. The results were found to be in satisfactory agreement with the experimental data except for the water/methanol/methane system for which the root mean square deviations for pressure were 60–68% when the methanol concentration in the liquid phase was 60 wt.%.     

烷烃混合物在Cu-BTC中的吸附与分离

用巨正则系综Monte Carlo (GCMC)和构型导向Monte Carlo (CBMC)相结合的方法模拟了298 K下甲烷-乙烷-丙烷体系以及正丁烷-异丁烷体系在1,3,5-苯三甲酸铜(II) (Cu-BTC)中的吸附行为. 结果表明, Cu-BTC对丙烷以及异丁烷的吸附分离都有较好的选择性. 通过我们发展的“材料剖面成像”方法研究了烷烃混合物在Cu-BTC中不同压力下的吸附位点, 从而进一步分析了烷烃混合物在Cu-BTC中的分离性能. 结果发现, 在吸附过程中主要存在着两种效应, 即能量效应和尺寸效应的竞争. 在甲烷-乙烷-丙烷体系中, 较高压力下, 由于尺寸效应的影响, 丙烷主要吸附在主孔道中, 而对甲烷和乙烷组分, 能量效应占主导地位, 从而导致乙烷主要吸附在四面体孔内, 甲烷则主要吸附在三角形孔窗外. 在正丁烷-异丁烷体系中, 能量效应起主导作用, 从而使异丁烷主要吸附在四面体孔内, 而正丁烷主要吸附在主孔道中.     

C2 and C3 hydrocarbon separations in poly(1,5-naphthalene-2,2′-bis(3,4-phthalic) hexafluoropropane) diimide (6FDA-1,5-NDA) dense membranes

The transport of olefin and paraffin namely ethane, ethylene, propane and propylene in aromatic poly(1,5-naphthalene-2,2′-bis(3,4-phthalic) hexafluoropropane) diimide (6FDA-1,5-NDA) dense membranes was investigated. The gas permeability coefficients were measured at pressures from 2.5 to 16 atm for the C₂ hydrocarbon gases and pressures up to 8.4 atm for C₃ systems at 35 °C. This membrane exhibits permeabilities of 0.15, 0.87, 0.023 and 0.24 Barrer with respect to pure ethane, ethylene, propane and propylene, and shows an ideal selectivity of 5.8 for the separation of ethylene/ethane, 10 for propylene/propane, 7.6 for nitrogen/ethane and 50 for nitrogen/propane. The olefins showed a preferred permeability to paraffins and discussion were drawn to the permeability, diffusivity and solubility coefficients. The activation energies of permeation, diffusion and solution were also reported and the effect of temperature on the permeation properties was discussed for the pure gas permeability data obtained from 30 to 50 °C. The plasticisation effect was also found for propane and propylene, respectively, although it was neither detected in the saturated nor unsaturated C₂ hydrocarbons at pressures up to 16 atm.     

An empirical excess volume model for estimating liquefied natural gas densities

Hiza, M.J., 1978. An empirical excess volume model for estimating liquefied natural gas densities. Fluid Phase Equilibria, 2: 27–38.The mathematical model presented herein was developed to represent excess volumes at saturation for multicomponent liquid mixtures of nitrogen and the low molecular weight alkanes between 105 and 120 K. Parameters of the model were determined from experimental excess volumes for binary liquid mixtures of nitrogen, methane, ethane, propane, isobutane, and normal butane. Comparisons made with selected experimental excess volumes reported in the literature for multicomponent liquid mixtures of the above components demonstrate the predictive capability of the model in two simple forms. An extension of the model to include mixtures containing isopentane and normal pentane is also proposed. Pure component molar volumes are given at 0.5 K intervals from 105 to 116 K to facilitate the use of the present model in estimating liquefied natural gas (LNG) densities.     

Sharp separation of C2/C3 hydrocarbon mixtures by zeolitic imidazolate framework-8 (ZIF-8) membranes synthesized in aqueous solutions

Exceptional high quality ZIF-8 membranes prepared through a novel seeded growth method in aqueous solutions at near room temperature exhibit excellent separation performance for C2/C3 hydrocarbon mixtures. The separation factors for mixtures of ethane/propane, ethylene/propylene and ethylene/propane are ～80, ～10 and ～167, respectively.     

Olefin Recovery by *BEA-Type Zeolite Membrane: Affinity-Based Separation with Olefin−Ag+ Interaction

Ag⁺ was introduced into *BEA-type zeolite membrane by an ion-exchange method to enhance olefin selectivity. Ag−*BEA membrane exhibited superior olefin separation performance for both ethylene/ethane and propylene/propane mixtures. Particularly, the separation factor for ethylene at 373 K reached 57 with the ethylene permeance of 1.6×10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹. Adsorption properties of olefin and paraffin were evaluated to discuss contribution of Ag⁺ to separation performance enhancement. A strong interaction between olefin and Ag⁺ in the membrane caused preferential adsorption of olefin against paraffin, leading to selective permeation of olefin. Ag−*BEA membrane also exhibited high olefin selectivities from olefin/N₂ mixtures. The affinity-based separation through Ag−*BEA membrane showed a high potential for olefin recovery and purification from various gas mixtures.     

Adsorption of ethane, ethylene, propane, and propylene on a magnesium-based metal-organic framework

Separation of olefin/paraffin is an energy-intensive and difficult separation process in petrochemical industry. Energy-efficient adsorption process is considered as a promising alternative to the traditional cryogenic distillation for separating olefin/paraffin mixtures. In this work, we explored the feasibility of adsorptive separation of olefin/paraffin mixtures using a magnesium-based metal-organic framework, Mg-MOF-74. Adsorption equilibria and kinetics of ethane, ethylene, propane, and propylene on a Mg-MOF-74 adsorbent were determined at 278, 298, and 318 K and pressures up to 100 kPa. A dual-site Sips model was used to correlate the adsorption equilibrium data, and a micropore diffusion model was applied to extract the diffusivities from the adsorption kinetics data. A grand canonical Monte Carlo simulation was conducted to calculate the adsorption isotherms and to elucidate the adsorption mechanisms. The simulation results showed that all four adsorbate molecules are preferentially adsorbed on the open metal sites where each metal site binds one adsorbate molecule. Propylene and propane have a stronger affinity to the Mg-MOF-74 adsorbent than ethane and ethylene because of their significant dipole moments. Adsorption equilibrium selectivity, combined equilibrium and kinetic selectivity, and adsorbent selection parameter for pressure swing adsorption processes were estimated. The relatively high values of adsorption selectivity suggest that it is feasible to separate ethylene/ethane, propylene/propane, and propylene/ethylene pairs in a vacuum swing adsorption process using Mg-MOF-74 as an adsorbent.     

Direct measurement of rheologically induced molecular orientation in gas separation hollow fibre membranes and effects on selectivity

Asymmetric polysulfone hollow fibre membranes for gas separation were spun using a dry/wet spinning process. An optimised four component dope solution was used: 22% (w/w) polysulfone, 31.8% (w/w) N,N-dimethylacetamide, 31.8% (w/ w) tetrahydrofuran and 14.4% (w/w) ethanol. Fibres were spun at low- and high-dope extrusion rates and hence at different levels of shear. Molecular orientation in the active layer of the membranes was measured by plane-polarised infrared spectroscopy. Gas permeation properties (permeability and selectivity) were evaluated using pure carbon dioxide and methane. The spectroscopy indicated that increased molecular orientation occurs in the high-shear membranes. The selectivities of these membranes were heightened and even surpassed the recognised intrinsic selectivity of the membrane polymer. The results suggest that increased shear during spinning increases molecular orientation and, in turn, enhances selectivity.     

NaA型分子筛膜的合成及分离性能的研究

在自制的片状多孔陶瓷载体上,通过多次原位水热晶化合成出ＮａＡ型分子筛膜,通过扫描电子显微镜观测,发现在某些区域,小颗粒的ＮａＡ型分子筛以非常紧密的形式畸晶孪生在一起,其致密度远好于由分子筛晶粒松散无规律堆积而形成的膜排列经类膜生长形式可能是获得取致密无缺陷型分子筛膜的一种途径,单组分及双组分气体渗透测试结果表明,在所合成的分子筛膜上,晶粒间隙孔可能是主要的膜扩散通道,可凝聚气体异丁烷因发生毛细管凝     

Impact of ionic liquids on silver thermoplastic polyurethane composite membranes for propane/propylene separation

This work describes newly synthesized composite polymeric membranes and their utilization in propane/propylene separation in a gas mixture. The nonporous composite polymers were successfully synthesized by using thermoplastic polyurethane (TPU) and several silver salts/silver salts with ionic liquids (ILs). Our studies showed that silver bis(trifluoromethanesulfonyl)imide (Ag[Tf₂N]) containing membranes outperformed other silver salt containing membranes in terms of selectivity. In addition, to this finding, ILs, as additives for the membranes, enhanced the selectivity by facilitating improved coordination of the olefin with the silver ions in the dense composite polymers.     

Olefins from Natural Gas by Oxychlorination

Ethylene and propylene are the key building blocks of the chemical industry, but current processes are unable to close the growing gap between demand and manufacture. Reported herein is an exceptional europium oxychloride (EuOCl) catalyst for the selective (≥95 %) production of light olefins from ethane and propane by oxychlorination chemistry, thus achieving yields of ethylene (90 %) and propylene (40 %) unparalleled by any existing olefin production technology. Moreover, EuOCl is able to process mixtures of methane, ethane, and propane to produce the olefins, thereby reducing separation costs of the alkanes in natural gas. Finally, the EuOCl catalyst was supported on suitable carriers and evaluated in extrudate form, and preserves performance for >150 h under realistic process conditions.     

Hydrocarbon/hydrogen mixed gas permeation in poly(1-trimethylsilyl-1-propyne) (PTMSP), poly(1-phenyl-1-propyne) (PPP), and PTMSP/PPP blends

The gas permeation properties of poly(1-trimethylsilyl-1-propyne) (PTMSP), poly(1-phenyl-1-propyne) (PPP), and blends of PTMSP and PPP have been determined with hydrocarbon/hydrogen mixtures. For a glassy polymer, PTMSP has unusual gas permeation properties which result from its very high free volume. Transport in PPP is similar to that observed in conventional, low-free-volume glassy polymers. In experiments with n-butane/hydrogen gas mixtures, PTMSP and PTMSP/PPP blend membranes were more permeable to n-butane than to hydrogen. PPP, on the other hand, was more permeable to hydrogen than to n-butane. As the PTMSP composition in the blend increased from 0 to 100%, n-butane permeability increased by a factor of 2600, and n-butane/hydrogen selectivity increased from 0.4 to 24. Thus, both hydrocarbon permeability and hydrocarbon/hydrogen selectivity increase with the PTMSP content in the blend. The selectivities measured with gas mixtures were markedly higher than selectivities calculated from the corresponding ratio of pure gas permeabilities. The difference between mixed gas and pure gas selectivity becomes more pronounced as the PTMSP content in the blend increases. The mixed gas selectivities are higher than pure gas selectivities because the hydrogen permeability in the mixture is much lower than the pure hydrogen permeability. For example, the hydrogen permeability in PTMSP decreased by a factor of 20 as the relative propane pressure (p/p_sat) in propane/hydrogen mixtures increased from 0 to 0.8. This marked reduction in permanent gas permeability in the presence of a more condensable hydrocarbon component is reminiscent of blocking of permanent gas transport in microporous materials by preferential sorption of the condensable component in the pores. The permeability of PTMSP to a five-component hydrocarbon/hydrogen mixture, similar to that found in refinery waste gas, was determined and compared with published permeation results for a 6-Å microporous carbon membrane. PTMSP exhibited lower selectivities than those of the carbon membrane, but permeability coefficients in PTMSP were nearly three orders of magnitude higher. © 1996 John Wiley & Sons, Inc.     

Effect of nickel deposition on hydrogen permeation behavior of mesoporous gamma-alumina composite membranes

Ni/alumina composite membranes were prepared and investigated for hydrogen separation at high temperature. alpha-Alumina-supported gamma-alumina composite membranes were prepared by soaking-rolling method. In order to improve H2 selectivity and permeance of the gamma-alumina membranes, Ni was deposited by a soaking process. As a result of a single gas permeation test of the Ni/alumina composite membranes, hydrogen permeance and H2/N2 selectivity at permeation temperature of 450 degrees C were 6.29 x 10(-7) mol/m2 s Pa and 5.2 which exceeded theoretical Knudsen selectivity. Contribution of surface diffusion was investigated by temperature dependence of H(2) permeance. The surface diffusion was observed at higher temperature above 250 degrees C. The Ni deposition on surface of the gamma-alumina composite membrane led to hydrogen permeation via Knudsen diffusion combined with surface diffusion, which gave high H2 selectivity exceeding the Knudsen diffusion mechanism.     

Novel nanocomposite membranes prepared with PVC/ABS and silica nanoparticles for C<Subscript>2</Subscript>H<Subscript>6</Subscript>/CH<Subscript>4</Subscript> separation

Composite membranes based on polyvinyl chloride and acrylonitrile butadiene styrene (ABS) copolymer have been prepared and then filled with 2–8 wt % of silica nanoparticles. Membranes were fabricated by solution casting method using dimethylacetamide. The performance of prepared membranes were studied for methane and ethane at the feed pressure of 1.0, 1.5, 2.0, and 3.0 bar at 35°C. By increasing the percentage of ABS, permeability of methane and ethane increased. In addition, by adding the silica nanoparticles in the membrane, permeability of gas increased in all cases. The highest gas pair selectivity for C₂H₆/CH₄ could be obtained from PVC/BS (20 wt %) which loaded with 8 wt % of silica nanoparticles. The results of this study suggest that high performance gas separation nanocomposite membranes can be attained by adopting a judicious combination of blending technique for polymeric membrane, optimized loading percentage, and feed operating conditions.