Biodegradation of poly(lactic acid) powders proposed as the reference test materials for the international standard of biodegradation evaluation methods

The methods for producing reference test materials for biodegradation evaluation tests have been studied. Mechanical crushing at low temperature of polymer pellets using dry ice was selected for the method of producing polymer powder of poly(lactic acid) (PLA). The powders were fractionated using 60 mesh (250 μm) and 120 mesh (125 μm) sieves. The size distributions were then measured. The average diameter of the PLA particles obtained by this method was 214.2 μm. The biodegradation speeds of these PLA polymer powders were evaluated by two methods based on the international standard and one in vitro method based on the enzymatic degradation. First, the degree of biodegradation for this PLA powder was 91% for 35 days in a controlled compost determined by a method based on ISO 14855-1 (JIS K6953) at 58 °C managed by the Mitsui Chemical Analysis and Consulting Service, Inc. (Japan). Second, these polymer powders were measured for biodegradation by the Microbial Oxidative Degradation Analyzer (MODA) in a controlled compost at 58 °C and 70 °C based on ISO/DIS 14855-2 under many conditions. The degree of biodegradation for this PLA powder was approximately 80% for 50 days. In addition, the polymer powders were biodegraded by Proteinase K which is a PLA degradation enzyme. This polymer powder was suitable as a reference material for the evaluation methods of biodegradation.     

Effect of sepiolite on the biodegradation of poly(lactic acid) and polycaprolactone

PLA and PCL nanocomposites prepared by adding 5 wt% of a sepiolite (SEPS9) were degraded in compost, leading to effective degradation for all samples.PLA and PLA/SEPS9 seem to be mainly degraded by a bulk mechanism, showing a significant level of polymer degradation, however the presence of SEPS9 particles partially delays the degradation probably due to a preventing effect of these particles on polymer chain mobility and/or PLA/enzymes miscibility. PCL and PCL/SEPS9 showed a preferential surface mechanism of degradation; and in contrast to PLA, sepiolite does not present a considerable barrier effect on the degradation of PCL.     

Effect of temperature and nanoparticle type on hydrolytic degradation of poly(lactic acid) nanocomposites

PLA and its nanocomposite films based on modified montmorillonite (CLO30B) or fluorohectorite (SOM MEE) and unmodified sepiolite (SEPS9) were processed at a clay loading of 5 wt% and hydrolytically degraded at 37 and 58 °C in a pH 7.0 phosphate-buffered solution. An effective hydrolytic degradation for neat PLA and nanocomposites was obtained at both temperatures of degradation, with higher extent at 58 °C due to more extensive micro-structural changes and molecular rearrangements, allowing a higher water absorption into the polymer matrix.The addition of CLO30B and SEPS9 delayed the degradation of PLA at 37 °C due to their inducing PLA crystallization effect and/or to their high water uptake reducing the amount of water available for polymer matrix hydrolysis. The presence of SOM MEE also induced polymer crystallization, but it was also found to catalyze hydrolysis of PLA. Concerning hydrolysis at 58 °C, the presence of any nanoparticle did not significantly affect the degradation trend of PLA, achieving similar molecular weight decreases for all the studied materials. This was related to the easy access of water molecules to the bulk material at this temperature, minimizing the effect of polymer crystallinity clay nature and aspect ratio on the polymer degradation.     

The influence of biotic and abiotic factors on the rate of degradation of poly(lactic) acid (PLA) coupons buried in compost and soil

Poly(lactic) acid (PLA) is a compostable biopolymer and has been commercialised for the for the manufacture of short-shelf life products. As a result, increasing amounts of PLA are entering waste management systems and the environment; however, the degradation mechanism is unclear. While hydrolysis of the polymer occurs abiotically at elevated temperature in the presence of water, potential catalytic role for microbes in this process is yet to be established. In this study, we examined the degradation of PLA coupons from commercial packaging at a range of temperatures (25°, 37°, 45°, 50° and 55 °C) in soil and compost and compared with the degradation rates in sterile aqueous conditions by measuring loss of tensile strength and molecular weight (Mw). In addition, in order to assess the possible influence of abiotic soluble factors in compost and soil on degradation of PLA, degradation rates in microorganism-rich compost and soil were compared with sterile compost and soil extract at 50 °C. Temperature was determined to be the key parameter in PLA degradation and degradation rates in microorganism-rich compost and soil were faster than in sterile water at temperatures 45° and 50 °C determined by tensile strength and Mw loss. Furthermore, all tensile strength was lost faster after 30 and 36 days in microorganism-rich compost and soil, respectively, than in sterile compost and soil extract, 57 and 54 days, respectively at 50 °C. Significantly more Mw, 68% and 64%, was lost in compost and soil, respectively than in compost extract, Mw, 53%; and in soil extract, 57%. Therefore, degradation rates were faster in microorganism-rich compost and soil than in sterile compost and soil extract, which contained the abiotic soluble factors of compost and soil at 50 °C. These comparative studies support a direct role for microorganisms in PLA degradation at elevated temperatures in humid environments. No change in tensile strength or Mw was observed either 25° or 37 °C after 1 year suggesting that accumulation of PLA in the environment may cause future pollution issues.     

Properties of crosslinked polylactides (PLLA & PDLA) by radiation and its biodegradability

Crosslinked materials derived from poly(lactide) (PLA) have been produced by radiation modification in the presence of a suitable crosslinker (triallyl isocyanurate) (TAIC). The crosslinking structure introduced in PLA films has not only much improved the heat stability but also their mechanical properties. The properties of crosslinked samples are governed by crosslinking density and these improvement seemed to increase with radiation dose. This implied that the three dimensional networks have been introduced in material by radiation and the crosslinking density depended on the structure and length of PLA chains. Biodegradability of PLA was also determined by an enzymatic degradation test and burying in compost at 55 °C. Differing with PLLA, PDLA was insignificantly degraded by proteinase K. The degradation rate of PLA in compost was postponed with the introduction of crosslinks.     

Preparation, characterization and biodegradation of biopolymer nanocomposites based on fumed silica

PLA and PCL based nanocomposites prepared by adding three different types of fumed silica were obtained by melt blending. Materials were characterized by means of Scanning Electron Microscopy (SEM), Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TGA) and Dynamic–Mechanical Thermal Analysis (DMTA).A good distribution of the fumed silica into both polymer matrices was observed. The highest thermo-mechanical improvements were reached by addition of the fumed silica with higher surface area. PLA and its nanocomposites were degraded in compost at 58 °C; at this temperature all samples presented a significant level of polymer degradation, but a certain protection action of silica towards PLA degradation was observed, whereas the addition of fumed silica did not show considerable influence on the degradation trend of PCL. These dissimilarities were attributed to the different degradation mechanism of the two polymers.     

Investigation of the degradation behaviour of poly(ethylene glycol-co-d,l-lactide) copolymer

The aim was to investigate the degradation behaviour of poly(ethylene glycol-co-d,l-lactide) (PEG-d,l-PLA) multiblock copolymer, in bulk and as microspheres, in aqueous medium. The degradation behaviour of PLA homopolymers in bulk and microspheres was evaluated as comparison.Microsphere preparation was performed by the double emulsion solvent evaporation method. Physical-chemical characterization of the raw polymers and the microspheres was performed by nuclear magnetic resonance (NMR) and modulated differential scanning calorimetry (MDSC). Polymer molecular weight, before and after incubation in aqueous environment, was evaluated by GPC; water uptake and mass loss were determined gravimetrically.The presence of PEG segments inside PLA chains gave a characteristic spongy structure to the microspheres. A significant increase in polymer T_g values was found for the microsphere formulations compared to polymer in bulk. After 63 days of incubation in the aqueous environment, the PEG-d,l-PLA microspheres achieved an average M_w reduction of 47% compared to 20% for PLA microspheres. The corresponding M_w decrease of the polymers in bulk was significantly higher: 72% and 41% for PEG-d,l-PLA and PLA, respectively.The data show how the degradation behaviour of polymer in bulk in an aqueous environment is significantly different from the behaviour of the corresponding microspheres. These results highlight the importance of performing a thorough physical-chemical characterization on microsphere formulations.     

Some composting and biodegradation effects of physically or chemically crosslinked poly(lactic acid)

Polylactide (PLA) crosslinked by using both triallyl isocyanurate (TAIC) and electron radiation or using dicumyl peroxide (DCP) was studied with the aim of examining the behaviour of the modified polymer under various environmental conditions. Thus, the polymer samples were subjected to composting in an industrial pile, exposed to proteinase K, or incubated in sea water. The number-average molecular weight (M_n), melt flow index (MFI), crystallinity (χ), tensile strength (σ_M) and mass loss (in the case of samples treated with proteinase K) were determined. It was found that neat PLA irradiated with high-energy electrons underwent degradation that increased during composting. As a result, the value of M_n of this polymer dramatically decreased. It appeared that PLA crosslinked with TAIC and electron radiation contained, in addition to the crosslinked phase, a phase strongly degraded by this radiation, which facilitated hydrolytic degradation during composting. The σ_M value of PLA crosslinked with TAIC and electron radiation rapidly decreased during composting, whereas that of PLA crosslinked chemically and composted for three weeks slightly increased. As the electron radiation dose increased, the mass loss of PLA containing TAIC and treated with proteinase K decreased, which indicated that the physical crosslinking of PLA hindered enzymatic degradation of this polymer. Important changes in both neat and physically crosslinked PLA incubated in sea water for nine weeks were not detected.     

An experimental and theoretical mechanistic analysis of thermal degradation of polypropylene/polylactic acid/clay nanocomposites

Polypropylene/polylactic acid (PP/PLA) blends containing 5 wt% of nanoclay in presence and absence of an ethylene‐butylacrylate‐glycidyl methacrylate terpolymer as compatibilizer were prepared by melt‐mixing process. A matrix‐droplet–type morphology confirmed by transmission electron microscope (TEM) and scanning electron microscopy (SEM) studies is formed in presence and absence of the compatibilizer in which the clay platelets were mainly localized in the polylactic acid (PLA) dispersed phase. Degradation studies by means of thermogravimetry analysis (TGA) and analysis of degradation activation energy (E_a), T_max (maximum degradation temperature), and ΔT (difference between initial and final degradation temperatures) parameters for each polymer component of the system revealed that incorporation of less stable PLA phase to polypropylene (PP) decreases E_a and T_max parameters, and hence, reduces the thermal stability of PP phase, while incorporation of clay nanoplatelets to the neat blend further reduces its thermal stability attributed to their lack of localization in PP phase. Compatibilization of the filled system results in migration of clay nanoplatelets toward PP and improves E_a and T_max of PP phase. On the other hand, the E_a and T_max of PLA phase of the blend were increased with incorporation of clay and its localization within that phase, while compatibilization of the filled system slightly reduces thermal stability of PLA phase due to migration of clay toward PP. A correlation was found between E_a and intensity of the thermogravimetry analysis Fourier‐transform infrared spectroscopy (TGA‐FTIR) peaks of the evolved products. Using the Criado method, a detailed analysis on degradation mechanism of each component was performed, and the changes in the degradation mechanism of the developed systems were determined.     

Effect of natural weather on the structure and properties of polylactide/Cloisite 30B nanocomposites

The degradation of polylactide (PLA)/Cloisite 30B nanocomposites under natural weathering was investigated as a function of clay loadings (1, 3 and 5 wt.%) for up to 130 days using Fourier transform infrared (FT-IR) spectroscopy, size exclusion chromatography (SEC), nanoindentation measurements, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM). For comparative purposes, the neat PLA was also considered. The FT-IR results showed that the photo-oxidation mechanism of PLA was not modified in the presence of Cloisite 30B, but only the degradation rates were accelerated. Moreover, the photo-oxidative degradation of PLA nanocomposite samples led to the formation of vinyl unsaturation, carbonyls, anhydrides and hydroperoxides groups as a result of the occurrence of several chemical mechanisms simultaneously. The decrease of the weight-average molecular weight, and the number-average molecular weight associated with an enhanced polydispersity of the nanocomposite samples indicated that chain scission was the most prominent phenomenon in natural weathering. The thermal degradation of the PLA was faster in the presence of clay. Modulus and hardness measured by nanoindentation increased slightly with exposure time for both neat PLA and PLA nanocomposite samples; the increase is also a function of the clay content. Finally, the weathering effect on the morphology of exposed samples observed by SEM revealed that the fractured surfaces exhibited many voids and cracks. These defects were much more pronounced for the PLA nanocomposites.     

Degradation behaviour of PCL/PEO/PCL and PCL/PEO block copolymers under controlled hydrolytic,enzymatic and composting conditions

Short-term hydrolytic and enzymatic degradation of poly(ε-caprolactone) (PCL), one series of triblock (PCL/PEO/PCL) and the other of diblock (PCL/PEO) copolymers, with a low content of hydrophilic PEO segments is presented. The effect of the introduction of PEO as the central or lateral segment in the PCL chain on copolymer hydrolysis and biodegradation properties was investigated. FTIR results revealed higher hydrolytic degradation susceptibility of diblock copolymers due to a higher hydrophilicity compared to PCL and triblock copolymers. Enzymatic degradation was tested using cell-free extracts of Pseudomonas aeruginosa PAO1, for two weeks by following the weight loss, changes in surface roughness, and changes in carbonyl and crystallinity index. The results confirmed that all samples underwent enzymatic degradation through surface erosion which was accompanied with a decrease in molecular weights. Diblock copolymers showed significantly higher weight loss and decrease in molecular weight in comparison to PCL itself and triblock copolymers. AFM analysis confirmed significant surface erosion and increase in RMS values. In addition, biodegradation of polymer films was tested in compost model system at 37 °C, where an effective degradation of block copolymers was observed.     

Nanoclay and crystallinity effects on the hydrolytic degradation of polylactides

Polylactide (PLA)-montmorillonite micro- and nanocomposites based on semicrystalline and amorphous polymers and unmodified and organomodified clays at 5 wt% content were produced by melt mixing and subjected to accelerated hydrolytic degradation over a temperature range of 50-70 °C. Degradation rate constants were higher for amorphous PLA and its composites than semicrystalline PLA and its composites as a result of increased permeation through the amorphous domains. Since the effective pH of the nanofillers and their hydrophilicity change through treatment with organomodifiers the degradation rate constants of the nanocomposites were significantly higher than those of the unfilled polymers; by contrast, those of the microcomposites were lower or slightly lower than those of the unfilled polymers possibly due to the reduction of the carboxyl group catalytic effect through neutralization with the hydrophilic alkaline filler. Although the degradation rate constants increased with increasing temperature from 50 to 70 °C, based on calculated activation energies the degradation kinetics did not differ significantly above and below the assumed T_g of 58-60 °C. Higher activation energies were observed for the semicrystalline polymer and its composites. It appears that bulk hydrolytic degradation starts from the interface between polymer and fillers for all samples resulting in significant morphological differences between nanocomposites, microcomposites and unfilled polymer.     

Renewable resource-based composites of recycled natural fibers and maleated polylactide bioplastic: Characterization and biodegradability

The thermal properties of composite materials composed of polylactide (PLA) and green coconut fiber (GCF) were evaluated. Blends containing maleic anhydride-grafted PLA (PLA-g-MA/GCF) exhibited noticeably superior thermal properties due to greater compatibility between the two components. The dispersion of GCF in the PLA-g-MA matrix was highly homogeneous as a result of ester formation, and the consequent creation of branched and cross-linked macromolecules, between the carboxyl groups of PLA-g-MA and the hydroxyl groups in GCF. In addition, the PLA-g-MA/GCF blend was more easily processed due to a lower melt viscosity. Each composite was subject to biodegradation tests in a Burkholderia cepacia BCRC 14253 compost. The bacterium completely degraded both the PLA and the PLA-g-MA/GCF composite films. Morphological observations indicated severe disruption of the film structure after 9-12 days of incubation. The PLA-g-MA/GCF (10 wt%) films were not only more biodegradable than those made of PLA, but also exhibited lower molecular weight and intrinsic viscosity, implying a strong connection between these characteristics and biodegradability.     

Degradation of poly(ethylene terephthalate)/clay nanocomposites during melt extrusion: Effect of clay catalysis and chain extension

Organoclays with various contents of hydroxyl groups and absorbed ammonium were prepared and compounded with poly(ethylene terephthalate) (PET), forming PET/clay nanocomposites via melt extrusion. Dilute solution viscosity techniques were used to evaluate the level of molecular weight of PET/clay nanocomposites. Actually, a significant reduction in PET molecular weight was observed. The level of degradation depended on both the clay structure and surfactant chemistry in organoclays. The composites, based on clay with larger amount of hydroxyl groups on the edge of clay platelets, experienced much more degradation, because the hydroxyl groups acted as Brønsted acidic sites to accelerate polymer degradation. Furthermore, organoclays with different amounts of absorbed ammonium led to different extents of polymer degradation, depending upon the acidic sites produced by the Hofmann elimination reaction of ammonium. In addition, the composite with better clay dispersion state, which was considered as an increasing amount of clay surface and ammonium exposed to the PET matrix, experienced polymer degradation more seriously. To compensate for polymer degradation during melt extrusion, pyromellitic dianhydride (PMDA) was used as chain extender to increase the intrinsic viscosity of polymer matrix; more importantly, the addition of PMDA had little influence on the clay exfoliation state in PET/clay nanocomposites.     

NMR relaxometry evaluation of nanostructured starch-PLA blends

Blends formed by starch and poly(lactic acid) (PLA) are very promising from environmental and economic standpoints, because starch is an abundant and cheap natural polymer and PLA is a biodegradable polymer that has good mechanical properties. In this study, starch-PLA blends were prepared by solution casting, employing chloroform and distilled water as a solvent pair. Then, dispersions containing 1, 3 and 5% montmorillonite clay and a dispersion containing 0.1% silica were added to the starch-PLA blends. The new materials obtained were characterized by X-ray diffraction, thermal analysis and, especially, nuclear low-field nuclear magnetic resonance (LF-NMR) relaxometry to measure the proton spin-lattice relaxation. All blends composed of starch and PLA showed significant increase in relaxation time due to the homogenous mixing of both polymers as a consequence of strong intermolecular interaction between them. Addition of clays caused substantial modification of the material and a large unique domain was observed. As a consequence, the domains corresponding to pure polymers were not observed. With the addition of the clay NT25, intermediate degradation temperatures were observed at concentrations of 3 and 5%, compared to the degradation temperatures of pure polymers. The X-ray diffraction results indicated the formation of an intercalated nanocomposite. There was an increase in the organization of the material compared to previous results observed for polymeric material, indicating the formation of an intercalated structure.     

Biodegradable poly(lactic acid)/chitosan-modified montmorillonite nanocomposites: Preparation and characterization

In this study, the biodegradable poly(lactic acid) (PLA)/montmorillonite (MMT) nanocomposites were successfully prepared by the solution mixing process of PLA polymer with organically-modified montmorillonite (m-MMT), which was first treated by n-hexadecyl trimethyl-ammonium bromide (CTAB) cations and then modified by biocompatible/biodegradable chitosan to improve the chemical similarity between the PLA and m-MMT. Both X-ray diffraction data and transmission electron microscopy images of PLA/m-MMT nanocomposites indicate that most of the swellable silicate layers were disorderedly intercalated into the PLA matrix. Mechanical properties and thermal stability of the PLA/m-MMT nanocomposites performed by dynamic mechanical analysis and thermogravimetric analysis have significant improvements in the storage modulus and 50% loss in temperature when compared to that of neat PLA matrix. The degradation rates of PLA/m-MMT nanocomposites are also discussed in this study.     

The influence of a hydrolysis-inhibiting additive on the degradation and biodegradation of PLA and its nanocomposites

A carbodiimide-based additive, intended to stabilize PLA based materials to avoid hydrolytic degradation during processing, was incorporated into a series of PLA and nanofiller containing PLA films. The influence of the additive on the subsequent degradability of the materials was studied under the conditions of melt processing, biodegradation in compost and abiotic hydrolysis. Identical films without the additive were used as reference materials. Adding an anti-hydrolysis agent significantly retarded the decomposition of PLA in all the degradation processes tested. Both biodegradation and the abiotic hydrolysis of the PLA-based materials investigated were substantially retarded. This effect was much less pronounced in a material with organically modified montmorillonite.     

Poly l-lactide-layered double hydroxide nanocomposites via in situ polymerization of l-lactide

The use of clay nanofillers offers a potential route to improved barrier properties in polylactide films. Magnesium-aluminium layered double hydroxides (LDHs) are interesting in this respect and we therefore explored synthesis of PLA-LDH nanocomposites by ring-opening polymerization. This method is attractive because it should ensure good dispersion of LDH in the polymer. The effect of adding either LDH carbonate (LDH-CO₃) or laurate-modified LDH (LDH-C₁₂) was investigated. X-ray diffraction, scanning electron microscopy, and transmission electron microscopy revealed that exfoliated nanocomposites were obtained when using LDH-C₁₂ but that LDH-CO₃ gave a partly phase-separated morphology. Thermogravimetric analysis showed that PLA-LDH combinations exhibited higher degradation onset temperatures and differential scanning calorimetry confirmed that LDHs can act as nucleating agents. However, PLA molecular weight was significantly reduced when in-situ polymerization was conducted in the presence of the LDHs and we suggest that chain termination via LDH surface hydroxyl groups and/or metal-catalyzed degradation could be responsible.     

Nuclear magnetic resonance as a powerful tool for evaluation of intermolecular interaction: Correlation with rheological measurements of recycled nanocomposite

The degradation of polystyrene nanocomposite was carried out by mechanical recycling after multiple processing of thermo-oxidative ageing. It was found that the degradation of the quaternary salt present in the clay promotes degradation of the polymer. The clay exfoliation was affected by the nanocomposite degradation process as well as the dipolar interactions of polymer chains, which influences the physical and mechanical properties of the final nanocomposite. NMR is a powerful tool for the characterization at the molecular level; it is sensitive to variations in local segmental and global movements. The correlation between NMR relaxation and rheological analyses in polymer nanocomposites was observed. This study aims to understand the complex effects of degradation in polymeric systems containing nanoparticles. Several ¹H NMR relaxation parameters were analyzed. From the base line of the domain curves, the dipolar interaction phenomenon in polystyrene chains was investigated. The polymer chain heterogeneity was determined quantitatively from the MSE-FID, using a combination of Abragamian, Gaussian and exponential functions to fit experimental data. At least three domains: rigid, intermediate and mobile phases were identified based on the molecular mobilities.     

Layer-by-layer polyelectrolyte coating of low molecular weight poly(lactic acid) nanoparticles

Low molecular weight (M(w)) poly(L-lactic acid) (PLA) nanoparticles were coated with polyelectrolytes (PEs) by layer-by-layer (LbL) technique using a filtration approach. Poly(allylamine hydrochloride) and poly(sodium 4-styrenesulfonate) were applied as PEs in coating. LbL coating is aimed to use in producing (nano)particulate drug delivery systems with improved biocompatibility and sustained or targeted release of drug substances. Nanoparticles of rapidly biodegradable polymers, like the low M(w) PLA, open up a possibility to control the release of the encapsulated substance by the coating, but set challenges to the coating process due to increased aggregation tendency and degradation rate of the polymer. When the core PLA nanoparticles were prepared by nanoprecipitation, surface properties of the nanoparticles were affected by solvent selection. Successful LbL coating of the PLA nanoparticles was obtained only with chloroform, but not with dichloromethane as the solvent during nanoprecipitation. Reason for this was found to be the more charged surface of the nanoparticles prepared with chloroform compared to the nanoparticles prepared with dichloromethane.