Thermal properties and combustion behaviors of a novel UV-curable flame retarded coating containing silicon and phosphorus

A silicon-based acrylate (SHEA) was synthesized via the reaction between 2-hydroxylethyl acrylate and dimethyldichlorosilane, and characterized by Fourier transform infrared (FTIR), ¹H NMR spectroscopy and ²⁹Si NMR spectroscopy. The SHEA was blended with phosphorus-containing tri(acryloyloxyethyl) phosphate (TAEP) at different ratios to obtain a series of UV-curable flame retarded resins. The final unsaturation conversion of the SHEA films was determined by FTIR. Their combustion behaviors were examined by microscale combustion calorimetry (MCC). The thermal degradations of TAEP/SHEA composites were characterized using thermogravimetric analysis/infrared spectrometry (TG–IR). The MCC results present that the addition of TAEP into SHEA was able to decrease the HRR, HRC, T_max and THC. Among the TAEP/SHEA resins, Si1 (TAEP:SHEA is 1:1) owns the highest initial decomposition temperature and leaves the most char residue at 800 °C. The change of chemical structure during the thermal degradation process was monitored by real-time FTIR analysis to study the condensed-phase flame retarded mechanism.     

Thermal behavior and degradation mechanism of poly(bisphenyl acryloxyethyl phosphate) as a UV curable flame-retardant oligomer

Poly(bisphenyl acryloxyethyl phosphate) (BPAEP) was blended in different ratios with urethane acrylate EB220 to obtain a series of UV curable flame-retardant resins. The thermal degradation mechanisms of their cured films in air were studied by thermogravimetric analysis, in situ FTIR and direct pyrolysis/mass spectrometry measurements. The results showed that BPAEP/EB220 blends have lower initial decomposition temperatures (T_di) and higher char residues than pure EB220, while BPAEP has the lowest T_di and the highest char residue. The degradation process of BPAEP was divided into three characteristic temperature regions, attributed to the decomposition of phosphate, ester group and alkyl chain, and aromatic structure in the film.     

Thermal degradation characteristics of a novel flame retardant coating using TG-IR technique

A novel phosphate acrylate monomer (TGMAP) has been synthesized by allowing phosphoric acid to react with glycidyl methacrylate. Its structure was characterized by Fourier transformed infrared spectroscopy (FTIR) and ¹H nuclear magnetic resonance spectroscopy (¹H NMR). The thermal degradation mechanism was characterized using thermogravimetric analysis/infrared spectrometry (TG-IR). The char yield was 36.3% at 600 °C. TG data indicate that the material undergoes degradation in three characteristic temperature stages, which can be attributed to the decomposition of the phosphate, thermal pyrolysis of aliphatic chains, and degradation of an unstable structure in char, respectively. The volatilized products formed on thermal degradation of TGMAP indicated that the volatilized products are CO, CO₂, carboxylic acid, acid anhydride, water, alkane, and aromatic compounds according to the temperature of onset formation.     

Thermal degradation analysis and XRD characterisation of fibre-forming synthetic polypropylene containing nanoclay

Flammability of synthetic fibres is significantly worse than that of bulk polymers because of the high surface area to volume ratio and the low tolerance to high filler loadings in the fibre production process. Introducing nanocomposite structures has the potential to enhance the char formation at relatively low loadings of nanoparticulate fillers and hence can reduce the flammability of synthetic polymers and fibres.This paper reports thermal degradation analysis results in conjunction with TG analysis under different atmospheres and further studies of X-ray diffraction characterisation of fibre-forming polypropylene containing selected dispersed nanoclays.The concentrations of hydrocarbons, carbon monoxide and carbon dioxide released during the TG analysis have been monitored and analysed by using a combined electrochemical infrared analyser. The intensity changes of the crystallinity peaks and nanoclay peaks in the polymer and composites are discussed.     

Thermal degradation behavior of polymethacrylates containing amine side groups

The thermal degradation behavior of polymethacrylates containing amine groups such as poly(N,N-diethyl aminoethyl methacrylate), PDEAEM, and poly(N-ethyl-m-tolyl-aminoethyl methacrylate), PMEET, has been studied using thermogravimetry coupled with infrared spectroscopy (TGA/FTIR). PDEAEM showed two degradation stages whereas PMEET displayed only one. The thermal degradation of PDEAEM initially takes place through ester cleavage of the polymethacrylate, generating volatile tertiary amines and alcohols and polymethacrylic anhydride in the remaining solid material. This is followed by further fragmentation of the modified polymeric chain formed. It was also observed that storage of the original polymer affected the thermal decomposition behavior of PDEAEM. The main thermal degradation pathway for PMEET is an immediate backbone chain scission to yield oligomers.     

A mechanistic study of flame retardance of novel copolyester phosphorus containing linked pendant groups by TG/XPS/direct Py-MS

The flame retardant mechanism of the copolyester phosphorus containing linked pendant groups was investigated by thermogravimetric （TG）, X-ray photoelectron spectroscopy （XPS） and direct insertion probe pyrolysis mass spectrometry （DP-MS） technique. TG results show that the incorporation of phosphorus containing unit linked pendant groups can destabilize the copolyester due to the cleavage of P-CH2 bond, and phosphorus containing units cannot promote the char-formation of the copolyester during the thermal degradation of the copolyester. XPS spectra indicate that with the increase of the temperature, the P-CH2 bonds of the copolyester break down gradually, the concentration of phosphorus in the condensed phase products decrease gradually and the chemical state of phosphorus does not change in the temperature of 250-380 ℃. Direct pyrolysis MS suggests that the P-CH2 bonds cleavage occurs at pendant groups and species containing phosphorus can volatilize into the gas phase. A flame retardant mechanism is proposed for the gas phase mode of action of the halogen-free copolyester phosphorus containing linked pendant groups.     

Thermal degradation behaviors of a novel nanocomposite based on polypropylene and Co-Al layered double hydroxide

The thermal degradation behaviors of a novel nanocomposite based on polypropylene and organic Co/Al layered double hydroxide (PP/CoAl-LDH) were studied via thermogravimetric analysis (TGA) in the present work. The thermal degradation activation energies of the PP/CoAl-LDH nanocomposite were determined via Friedman and Flynn-Wall-Ozawa methods, and were compared with those of neat PP. The relationship between the organic CoAl-LDH concentration and the activation energies in PP/CoAl-LDH nanocomposite also has been investigated. An internal reason and an outer reason leading to high fire retardancy of PP/CoAl-LDH nanocomposite were proposed. The presence of CoAl-LDH tended to increase significantly the decomposition activation energy of nanocomposite at full-scale temperature and had an important influence on both of internal and outer reasons.     

Thermal degradation kinetics of poly(methylphenylsiloxane) containing methacryloyl groups

The kinetics of the thermal degradation of polymethylphenylsiloxane containing methacryloyl groups (PMPS-M) were investigated by thermogravimetric analysis (TGA). Thermal degradation of PMPS-M had two different processes: “unzipping degradation” and “rearrangement degradation”. The corresponding kinetic parameters of the two degradation stages were determined by using Friedman and Flynn-Wall-Ozawa methods, respectively. Coats-Redfern and Phadnis-Deshpande methods were also used to discuss the probable degradation mechanisms of the two different stages. The results showed that the activation energy obtained from Friedman method was in good agreement with the value obtained using Flynn-Wall-Ozawa method. The solid-state decomposition mechanism followed by the first degradation stage of PMPS-M was a decelerated D₄ type (three-dimensional diffusion controlled reaction). However, as for the second degradation stage of PMPS-M, its solid-state decomposition mechanism corresponded to a sigmoidal A₃ type, a nucleation and growth mechanism.     

Thermal degradation and flame retardancy of polynorbornene by a zeolite

The relation between the thermal decomposition and flammability of polynorbornene (PNB) synthesized by addition polymerization was analyzed. In a small-sized vertical combustion test, the PNB did not combust or drip, and the first ignition was extinguished in the combustion test with a cone calorimeter. The decomposition products of PNB were of some low molecular weight compounds with random scissions on the norbornene structure, and alkene (with 12 carbons in the PNB used in this study) was selectively generated by retro-Diels-Alder reaction. When the zeolite was added, the decomposition was accelerated and low molecular weight products increased, especially H₂O. These results suggested that the flammability of the thermal decomposition gas was caused by the zeolite, which changed the composition of decomposition products. The lower flammability limits calculated in Le Chatelier's equation were increased from 0.9 to 1.3 by the zeolite. The flame retardancy of PNB was observed because the amount of H₂O as an inert gas and the lower flammability limit was increased.     

Synthesis of a novel tri-substituted triazine monomer used for UV curable intumescent flame-retardant coating

Journal of Thermal Analysis and Calorimetry - A novel tri-substituted triazine in which substituted methacrylated piperzinyl (TMAPT) was synthesized and was then blended with di(acryloyloxy propyl)...     

Thermal degradation study of gadolinium and lutetium methanesulfonates

The synthesis, characterization and thermal degradation study of gadolinium and lutetium methanesulfonates is reported. The prepared salts were characterized by elemental analysis and infrared spectroscopy. The thermal degradation study was performed by using thermogravimetry (TG), differential thermal analysis (DTA) and differential scanning calorimetry (DSC). By using thermogravimetric data, a kinetic study of the dehydration of Gd and Lu methanesulfonates is performed employing the Coats-Redfern and Zsakó methods. It is verified that under heating, the gadolinium and lutetium methanesulfonates suffer three main processes: dehydration, thermal degradation and oxide formation. The thermal degradation products were characterized by infrared spectroscopy and X-diffractometry. Furthermore, depending on the atmosphere nature, i.e. inert or oxidant, the thermal degradation process could be endothermic (N₂) or exothermic (air).     

Thermal stability and degradation kinetics of novel organic/inorganic epoxy hybrid containing nitrogen/silicon/phosphorus by sol-gel method

Hybrids containing silicon, phosphorous and nitrogen were prepared by the sol-gel method and compared with pure epoxy. The silicon, phosphorous and nitrogen components were successfully incorporated into the networks of polymer. Thermogravimetric analysis (TGA) was used for rapid evaluation of the thermal stability of different materials. The integral procedure decomposition temperature (IPDT) has been correlated the volatile parts of polymeric materials and used for estimating the inherent thermal stability of polymeric materials. The IPDT of pure epoxy was 464 °C and the IPDTs of hybrids were higher than that of pure epoxy. The thermal stability of hybrids increased with the contents of inorganic components. The inorganic components can improve the thermal stability of pure epoxy.Two methods have been used to study the degradation of hybrids containing silicon, phosphorous and nitrogen hybrid during thermal analysis. These investigated methods are Kissenger, Ozawa's methods. The activation energies (E_a) were obtained from these methods and compared. It is found that the values of E_a for modified epoxy hybrids are higher than that of pure epoxy. The hybrids of high activation energy possess high thermal stability.     

Thermal and combustion behavior of polyethersulfone-boehmite nanocomposites

In this paper, we report a thorough study on the thermal stability and fire behavior of polyethersulfone (PES) filled with 2 wt% nano-sized aluminum oxide hydroxide particles (boehmite). The nanocomposite was prepared through melt compounding technique in a co-rotating twin screw extruder. The obtained morphology of the composite was studied by scanning electron microscopy (SEM) coupled with elemental analysis, proving that an even distribution of sub-micron boehmite particles was obtained. PES shear modulus, measured by DMA, is increased by 30% in the boehmite nanocomposite. Thermal stability of the produced materials was studied through thermal gravimetric analysis (TGA), whereas the combustion behavior through cone calorimeter and vertical burning (UL-94) tests. Cone calorimeter results show that a significant overall flame retardant effect was observed due to the presence of boehmite nanoparticles, which could not be detected by UL-94 fire scenario where neat PES is already top ranked V0.     

Thermal stability and degradation products analysis of benzocyclobutene-terminated imide polymers

Benzocyclobutene-terminated imides were prepared and fully characterized with ¹H NMR, MS, and FT-IR. The thermal degradation of polymers was investigated by using thermogravimetric analyzer (TGA) and high-resolution pyrolysis-gas chromatography–mass spectrometry (HR-Py-GC–MS). TGA showed that thermal degradation of the polymer was a single-stage process in N₂, whereas a three-stage degradation in air atmosphere. The major involved products were found to be CO₂, naphthalene and naphthalene derivatives. Degradation mechanism of the polymer was suggested and the relationship between structures of the polymer and degradation products was also discussed.     

Thermal degradation of aliphatic hyperbranched polyesters and their derivatives

In this study results of thermal degradation of aliphatic hyperbranched polyesters, AHBP, and their derivatives, determined by non-isothermal thermogravimetric analysis in inert atmosphere (N₂) are presented. The thermal stability of linear polyester PHPA (polyhydroxypivalic acid), additionally synthesized from hydroxypivalic acid, was also studied. AHBP samples, from second to tenth pseudo-generation, were synthesized starting from 2,2-bis(hydroxymethyl)propionic acid and di-trimethylolpropane. Modification of some selected AHBP samples was accomplished with the propionyl and benzoyl chloride, as well as with stearic acid. Thermal degradation of AHBP samples starts in the region between 250 °C and 275 °C and it ends around 430 °C. The thermal stability of AHBP samples increases with the number of end groups in the macromolecule, as well as with the modification of end groups with stearic acid and propionyl chloride. An AHBP sample of the fourth pseudo-generation, where all -OH end groups are modified with benzoyl chloride, shows lower thermal stability than the corresponding unmodified sample. The thermal stability of the linear polyester PHPA is lower than the thermal stability of the AHBP samples of the similar molar mass. The activation energies of thermal degradation for all synthesized AHBP samples were also calculated.     

Thermal degradation behaviors of some branched and linear polysiloxanes

The thermal degradation behaviors of some branched and linear polysiloxanes were studied by thermogravimetric (TG) analysis and infrared (IR) spectroscopy, and the effect of phenyl content on the thermal stability of the tested branched polysiloxanes was investigated. The branched polysiloxanes with phenyl obtain higher thermal stability at lower temperature. The degradation residues of the examined branched polysiloxanes at 800 °C are rather high, 65.1-77.6% in N₂ and 40.5-66.5% in air, respectively. However, the amount of solid residue increases with decrease in phenyl content in both N₂ and air atmospheres. It was found that the thermal stability of the branched polysiloxanes is higher than that of the linear one, which indicated that the branched structure benefits the formation of a crosslink in the solid residue.     

Thermal and hydrolytic degradation of electrospun fish gelatin membranes

The thermal and hydrolytic degradation of electrospun gelatin membranes cross-linked with glutaraldehyde in vapor phase has been studied. In vitro degradation of gelatin membranes was evaluated in phosphate buffer saline solution at 37 °C. After 15 days under these conditions, a weight loss of 68% was observed, attributed to solvation and depolymerization of the main polymeric chains. Thermal degradation kinetics of the gelatin raw material and as-spun electrospun membranes showed that the electrospinning processing conditions do not influence polymer degradation. However, for cross-linked samples a decrease in the activation energy was observed, associated with the effect of glutaraldehyde cross-linking reaction in the inter- and intra-molecular hydrogen bonds of the protein. It is also shown that the electrospinning process does not affect the formation of the helical structure of gelatin chains.     

Thermal degradation of high density polyethylene in a reactive extruder

The thermal degradation of high density polyethylene was conducted in a reactive extruder at various screw speeds with reaction temperatures of 400 °C and 425 °C. The residence time of the extruder was estimated and the molecular weight distribution of the fed plastic and reaction products was analysed using gel permeation chromatography. A continuous kinetic model was used to describe the degradation of the high density polyethylene in the reactive extruder. The breakage kernel and the scission rate model parameters were estimated from the experimental data for a variety of cases. It was found that purely random breakage and a scission rate which had a power law dependence on molecular size of 0.474 best described the experimental data.     

Thermal degradation behaviour of aromatic poly(ester-amide) with pendant phosphorus groups investigated by pyrolysis-GC/MS

The thermal stability of a novel phosphorus-containing aromatic poly(ester-amide) ODOP-PEA was investigated by thermogravimetric analysis (TGA). The weight of ODOP-PEA fell slightly at the temperature range of 300-400 °C in the TGA analysis, and the major weight loss occurred at 500 °C. The structural identification of the volatile products resulted from the ODOP-PEA pyrolysis at different temperatures was performed by pyrolysis-gas chromatography/mass spectrometry (pyrolysis-GC/MS). The P-C bond linked between the pendant DOPO group and the polymer chain disconnected first at approximately 275 °C, indicating that it is the weakest bond in the ODOP-PEA. The P-O bond in the pendant DOPO group was stable up to 300 °C. The cleavage of the ester linkage within the polymer main chain initiated at 400 °C, and the amide bond scission occurred at greater than 400 °C. The structures of the decomposition products were used to propose the degradation processes happening during the pyrolysis of the polymer.