Influence of clay surface modification with urethane groups on the crystallization behavior of in situ polymerized poly(butylene succinate) nanocomposites

The crystallization behavior and fine structure of poly(butylene succinate) (PBS) nanocomposites with intercalation (30B20) and exfoliation (30BM20) morphologies, respectively, were investigated via isothermal crystallization testing and synchrotron small-angle X-ray scattering (SAXS). The dynamic viscosity of 30BM20 was markedly increased due to favorable interactions between the PBS matrix and the urethane group on the clay surface. However, 30BM20 showed similar crystallization rates to that of homo PBS because the surface urethane modification for 30BM20 precluded PBS matrix from the metallic group into clay to difficult in contact with each other, resulting in a reduced nucleation activity for the metallic group. SAXS profiles revealed that the long period and amorphous region size for 30B20 drastically decreased during isothermal crystallization. Meanwhile, 30BM20 was similar to those of homo PBS. This result also supports the above explanation for isothermal crystallization behavior. Considering all results in total, the introduction of a urethane modification considerably enhanced the physical properties of PBS but caused delayed crystallization rates.     

In situ polymerization of ethylene with bis(imino)pyridine iron(II) catalysts supported on clay: The synthesis and characterization of polyethylene–clay nanocomposites

Polyethylene–clay nanocomposites were synthesized by in situ polymerization with 2,6‐bis[1‐(2,6‐diisopropylphenylimino)ethyl] pyridine iron(II) dichloride supported on a modified montmorillonite clay pretreated with methylaluminoxane (MAO). The catalysts and the obtained nanocomposites were examined with wide‐angle X‐ray scattering. The exfoliation of the clay was further established by transmission electron microscopy. Upon the treatment of the clay with MAO, there was an increase in the d‐spacing of the clay galleries. No further increase in the d‐spacing of the galleries was observed with the iron catalyst supported on the MAO‐treated clay. The catalyst activity for ethylene polymerization was independent of the Al/Fe ratio. The exfoliation of the clay inside the polymer matrix depended on various parameters, such as the clay content, catalyst content, and Al/Fe ratio. The crystallinity percentage and crystallite size of the nanocomposites were affected by the degree of exfoliation of the clay. Moreover, when ethylene was polymerized with a mixture of the homogeneous iron(II) catalyst and clay, the degree of exfoliation was significantly lower than when the polymerization was performed with a preformed clay‐supported catalyst. This observation suggested that in the supported catalyst, at least some of the active centers resided within the galleries of the clay. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 304–318, 2005     

新环氧树脂纳米复合材料的合成和结构研究

以具有层状硅酸盐结构的累托石(REC)为主体,以烷基季铵盐为改性剂合成了有机累托石(OREC),以有机累托石和环氧树脂复合,制备出纳米复合材料。累托石含量在0.8wt.% 时,纳米复合材料具有最佳力学和热学性能,冲击强度增加到65.6 kJm-2,断裂伸长率从4.7 %增加到20.2 %,玻璃化转变温度提高到 197.9 ℃。用X-小角衍射法、透射电镜和红外吸收光谱研究了材料的微观结构,XRD 衍射图显示,未经处理REC 的层间距d001 = 2. 2 nm,经有机改性后,累托石片层间距扩大到2.8 nm,与环氧树脂复合后,其层间距扩大到4.2 nm 左右,FT-IR图显示,有机累托石中出现十六胺的特征吸收峰,TEM照片显示该复合材料是一种纳米复合材料。     

不同有机化蒙脱土对聚丙烯/蒙脱土纳米复合材料结构和性能的影响

采用不同的有机改性剂制备了三种含羟基极性基团、环氧基和不含极性基团的有机化蒙脱土, 并与混有少量马来酸酐接枝聚丙烯的聚丙烯基体进行复合, 制备了聚丙烯粘土纳米复合材料. 采用X射线衍射仪、透射电子显微镜、热分析仪、示差扫描热分析仪和力学测试仪对样品进行结构表征和力学性能测试. 探讨和比较了不同有机化蒙脱土对聚丙烯/蒙脱土纳米复合材料结构和性能的影响. 结果表明, 携带极性基团的有机改性剂和马来酸酐接枝聚丙烯的强烈相互作用有利于有机化蒙脱土在复合材料中的插层、剥离和稳定性, 由此形成的聚丙烯粘土纳米复合材料具有更高的结晶度, 其力学性能的提高也更为显著.     

Preparation of highly exfoliated epoxy/clay nanocomposites by "slurry compounding": process and mechanisms

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved using a so-called "slurry-compounding" process with which the dispersed state of clay in water can be successfully transferred to an epoxy matrix. In this process sodium montmorillonite was first exfoliated and suspended in water. This suspension was further treated with acetone to form a clay-acetone slurry followed by chemical modification using silane. The modified slurry was then mixed extensively with epoxy to form epoxy/nanoclay composites. It has been shown that the morphologies of clay before and after curing are quite similar and the exfoliation process is termed "slurry compounding". Furthermore, the amount of organic modifier used is only 5 wt % of clay, in contrast to conventional organoclays which normally contain at least 25-45 wt % of organic surfactant. The resulting epoxy/nanoclay composites exhibit a high degree of clay exfoliation and a better thermal mechanical property.     

Polymer Layered Silicate/Carbon Nanotube Nanocomposites: Morphological and Rheological Properties

Morphological and rheological properties of new ternary nanocomposites based on ethylene vinyl acetate copolymers (EVA), commercial organo-modified clays (organoclays) and purified multi-walled carbon nanotubes (MWNTs), prepared via direct melt blending, have been evaluated. For sake of comparison, the corresponding binary compositions, i.e., EVA filled with either organoclays or MWNTs, have been investigated as well. While extensive exfoliation can be observed for binary EVA/clay nanocomposites, the addition of MWNTs appears to limit clay exfoliation. Rheological properties show that both clay and MWNTs increase the elastic modulus of the nanocomposites, reflecting the high degree of nanoparticle interconnectivity that can be found in these materials.     

Enhancement of Nanoclay Dispersion and Exfoliation in Epoxy Using Aminic Hardener Treated Clay

Exfoliation and dispersion of nanoclays in epoxy matrices plays an important role in achieving better physical and mechanical properties of resultant nanocomposites. In this article, modification of clay with an aminic hardener for the increment of dispersion and exfoliation into the epoxy matrix has been investigated. In the solvent media, a slurry of hydrophilic Na-Montmorrilonite was mixed and treated with isophoronediamine (IPDA). The nanocomposites containing epoxy and IPDA-modified clay were produced through a recently developed “slurry compounding” method. Dispersion and exfoliation of the modified clay and the microstructure of the resultant nanocomposite were studied by optical microscopy, X-ray diffraction (XRD), transmission electron microscopy (TEM), and Fourier-transform infrared (FTIR) spectroscopy. The samples were then compared with the high shear mixed and sonicated nanocomposites containing commonly used quaternary ammonium modified clays. The comparison showed that dispersion and exfoliation of hardener-modified organoclays in epoxy have been improved due to the treatment of clay and the compounding method.     

Morphological and thermal properties of ABS/montmorillonite nanocomposites using two different ABS polymers and four different montmorillonite clays

ABS/Clay nanocomposites were prepared using two ABS with different Acrylonitrile (AN) contents and four montmorillonite clays; a natural clay (CNa+) and three modified clays, Cloisites 10A, 20A, and 30B. The composites were prepared in a twin‐screw extruder. Results were analyzed considering the effect of clay and ABS type, on the clay dispersion, intercalation and exfoliation, as well as on the storage modulus and thermal stability of the nanocomposites. XRD and TEM confirm that when using an ABS with higher AN content (ABS2), a better dispersion and intercalation–exfoliation can be obtained. Cloisites 20A and 30B, respectively the one with greater initial intergallery spacing, but lower polarity and with smaller inter‐gallery spacing but greater polarity, produce the ABS nanocomposites with the greater intergallery spacing. Both ABS polymers have similar storage modulus and T_g and in both cases, the modulus increases with the 4 wt % clay. This increase is greater with the modified clays and slightly greater with the ABS2. T_g, from tan δ, increases very little with the 4 wt % clay, but again, this is slightly greater with ABS2. TGA and flammability tests show that the dispersed clay enhances the thermal stability and that the ABS with higher AN content produces a greater increase in fire retardancy. Tests also show that the better thermal stability and fire retardancy is obtained with the Cloisites 20A or 30B. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 190–200, 2008     

Effect of the Organoclay Structure on Morphology and Rheological Response of PBT Nanocomposites

In this paper the effect of different organoclays on the structure and the rheological properties of poly(butyleneterephtalate)–clay nanocomposites produced by melt compounding was investigated. The study was carried out using as nanometric fillers four commercial montmorillonites, treated with different organic modifiers and having similar interlayer spacing and organo-modifier concentration. Each organoclay was melt compounded with PBT (at 3%, 6% and 9% by weight of clay) using a twin screw extruder. Using the same processing conditions, hybrid samples containing the unmodified silicate were also prepared for comparison purposes. All the obtained nanocomposite samples were submitted to physico-chemical (XRD, TEM and FT-IR), and rheological measurements in order to evidence the role of polymer-clay affinity on the morphology and on the viscoelastic response of the materials. The results have pointed out that, with the used processing conditions, all nanocomposites exhibit a mixed intercalated/exfoliated structure; nevertheless, the clay dispersion homogeneity and the exfoliation level reached in the samples are higher for Nanofil 919 and Dellite 43B fillers, the organic modifiers of which may favorably interact with PBT matrix.     

外力辅助分散作用下环氧树脂粘土纳米复合材料中粘土的微观结构与解离机理研究

采用不同分散方法(机械搅拌、高速均质搅拌和球磨分散)制备环氧树脂粘土纳米复合材料,研究了分散方法对不同有机粘土解离结构和纳米复合材料力学性能的影响,并在此基础上探讨了粘土的解离机理.结果表明,普通机械搅拌只能使小粒径粘土或大粒径粘土团聚体的外部片层解离;施加一定的外力(如高速均质搅拌)促进粘土团聚体分散,有利于粘土片层的解离;利用剪切摩擦作用较强的球磨法分散粘土,不同处理剂改性粘土的内外片层都可以充分解离,而有机改性剂中酸性质子的催化作用对粘土片层解离的影响不大,只要粒径足够小,片层解离的驱动力(基体弹性力、反应性等)能够克服其所受阻力(片层引力、层外基体粘性阻力、层内粘性引力等),粘土内外各片层将会同时向外迁移而解离.纳米复合材料的力学性能大大改善,冲击强度和弯曲强度分别提高近50%和8%;     

A novel method for preparation of exfoliated UV-curable polymer/clay nanocomposites

The half adduct of isophorone diisocyanate and 2-hydroxyethyl acrylate (IPDI-HEA), as a reactive organic modifier, was used to functionalize Na-montmorillonite (Na-MMT) clay. Unlike the electronic interaction in the conventional cation-exchange method, the driving force for the organic modification came from the chemical reaction between IPDI-HEA and framework hydroxyl groups on the surface of clay. With high degree of organic modification (48%), the d-spacing of clay layer was greatly enlarged to 3.32 nm, and the clay became more organophilic. After in situ photopolymerization among the IPDI-HEA grafted MMT clay, monomers and oligomers, the exfoliated polymer/clay nanocomposites were obtained. X-ray diffraction and transmission electron microscopy were used to detect the structure and morphology of the clay dispersed in the polymer matrix. Compared with the pure polymer materials, the exfoliated polymer/clay nanocomposites exhibited enhancements in mechanical and thermal properties.     

An observation of accelerated exfoliation in iPP/organoclay nanocomposite as induced by repeated shear during melt solidification

A well‐exfoliated morphology is usually observed for polar polymer/clay nanocomposites via dynamic melt processing techniques, whereas only an intercalated or a partially intercalated/partially exfoliated morphology is often obtained for nonpolar polymer/clay nanocomposites, even though some polar compatibilzer is used. In this study, an accelerated exfoliation effect was observed for the first time in iPP/organoclay nanocomposites prepared through so‐called dynamic packing injection molding, in which the specimen is forced to move repeatedly in a chamber by two pistons that move reversibly with the same frequency as the solidification progressively occurs from the mold wall to the molding core part. The disordered level and exfoliated degree of clay was found to dramatically increase from the skin to the core of the prepared samples and eventually the WAXD reflections of interlayer d‐spacing diminished in the core. The changed degree of exfoliation was also proved directly by TEM observation. The prolongation of processing time, the gradual growth of solidification front, the increased melts viscosity, and the shear amplification effect were considered to explain the higher degree of exfoliation in the center zone of mold chamber. Our result suggests that a critical shear force may be needed to break down clay into exfoliated structure. This can be also well used to explain at least partially the intercalated morphology, which is commonly observed for nonpolar polymer/clay nanocomposites via conventional processing. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2005–2012, 2005     

Mechanical properties of polyamide-12 layered silicate nanocomposites and their relations with structure

The mechanical properties of polyamide-12/Cloisite 30B (PA12/C30B) nanocomposites prepared by melt compounding were studied as a function of clay volume fraction φ under various processing conditions. All measured mechanical characteristics, Young's modulus, yield stress, strain at break and stress at break, exhibit a transition at φ_p1%, identified with a percolation threshold. Also, the linear and non-linear mechanical properties appeared to depend on the degree of exfoliation of the structure, which can be tuned by the processing conditions. The three-phase Ji's theoretical model was used to predict Young's modulus as a function of clay concentration, focusing on the influence of the degree of exfoliation. Experimental yield stress data were fitted to Pukanszky's model and discussed in terms of PA12/C30B interfacial adhesion.     

Layered silicate/epoxy nanocomposites: synthesis,characterization and properties

Novel epoxy‐clay nanocomposites have been prepared by epoxy and organoclays. Polyoxypropylene triamine (Jeffamine T‐403), primary polyethertriamine (Jeffamine T‐5000) and three types of polyoxypropylene diamine (Jeffamine D‐230, D‐400, D‐2000) with different molecular weight were used to treat Na‐montmorillonite (MMT) to form organoclays. The preparation involves the ion exchange of Na⁺ in MMT with the organic ammonium group in Jeffamine compounds. X‐ray diffraction (XRD) confirms the intercalation of these organic moieties to form Jeffamine‐MMT intercalates. Jeffamine D‐230 was used as a swelling agent for the organoclay and curing agent. It was established that the d₀₀₁ spacing of MMT in epoxy‐clay nanocomposites depends on the silicate modification. Although XRD data did not show any apparent order of the clay layers in the T5000‐MMT/epoxy nanocomposite, transmission electron microscopy (TEM) revealed the presence of multiplets with an average size of 5 nm and the average spacing between multiplets falls in the range of 100 Å. The multiplets clustered into mineral rich domains with an average size of 140 nm. Scanning electron microscopy (SEM) reveals the absence of mineral aggregate. Nanocomposites exhibit significant increase in thermal stability in comparison to the original epoxy. The effect of the organoclay on the hardness and toughness properties of crosslinked polymer matrix was studied. The hardness of all the resulting materials was enhanced with the inclusion of organoclay. A three‐fold increase in the energy required for breaking the test specimen was found for T5000‐MMT/epoxy containing 7 wt% of organoclay as compared to that of pure epoxy. Copyright © 2004 John Wiley & Sons, Ltd.     

Preparation of highly exfoliated epoxy/clay nanocomposites by clay grafted with liquid crystalline epoxy

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved by intercalating liquid crystalline epoxy into clay intragallery as well as using a so-called ‘solution compounding’ process. In this process, clay modified was first treated with trichloromethane to form organoclay-trichloromethane suspension followed by liquid crystalline epoxy modification. The liquid crystalline epoxy grafted clay was then mixed extensively with epoxy to form epoxy/nanoclay composites. The mechanism of exfoliation was explored by monitoring the change of morphology of organoclay during each stage of processing with X-ray diffraction (XRD). The liquid crystalline epoxy grafted clay synthesised was characterised by fourier transform infrared spectroscopy (FT-IR) and polarising optical microscopy (POM). The clay platelets uniformly dispersed and highly exfoliated in the whole epoxy matrix were observed using transmission electron microscopy (TEM) and FT-IR imaging system. The epoxy nanocomposites were fabricated by incorporating different liquid crystalline epoxy grafted clay loading. The results revealed that the incorporation of liquid crystalline epoxy grafted clay resulted in a significant improvement in glass transition temperature (Tg) derived from dynamic mechanical analysis (DMA) and thermal stability measured by thermogravimetric analysis (TGA).     

Preparation and applications of novel amphiphilic fluoroalkyl end‐capped oligomers‐clay nanocomposites

Nonionic‐type amphiphilic fluoroalkyl end‐capped acryloylmorpholine and N,N‐dimethylacrylamide homooligomers were found to be new convenient intercalating agents for the achievement of an enlarged basal spacing of the clay layers to afford fluorinated oligomers‐clay nanocomposites. These novel fluoroalkyl end‐capped oligomers‐clay nanocomposites were found to exhibit good dispersibility and stability in aqueous and organic media, and were applied to the surface modification of traditional organic polymeric materials such as poly(methyl methacrylate). Copyright © 2006 John Wiley & Sons, Ltd.     

Surface modification of montmorillonite on surface Acid-base characteristics of clay and thermal stability of epoxy/clay nanocomposites

In this work, the effect of surface treatments on smectitic clay was investigated in surface energetics and thermal behaviors of epoxy/clay nanocomposites. The pH values, X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FT-IR) were used to analyze the effect of cation exchange on clay surface and the exfoliation phenomenon of clay interlayer. The surface energetics of clay and thermal properties of epoxy/clay nanocomposites were investigated in contact angles and thermogravimetric analysis (TGA), respectively. From the experimental results, the surface modification of clay by dodecylammonium chloride led to the increases in both distance between silicate layers of about 8 A and surface acid values, as well as in the electron acceptor component (gamma(+)(s)) of surface free energy, resulting in improved interfacial adhesion between basic (or electron donor) epoxy resins and acidic (electron acceptor) clay interlayers. Also, the thermal stability of nanocomposites was highly superior to pure epoxy resin due to the presence of the well-dispersed clay nanolayer, which has a barrier property in a composite system.     

Polyurethane/montmorillonite nanocomposites prepared from crystalline polyols, using 1,4-butanediol and organoclay hybrid as chain extenders

Polyurethane/montmorillonite (PU/MMT) nanocomposites were prepared via in situ polymerization from highly crystalline poly(butylene succinate)/poly(ethylene glycol) polyols and 4,4^′-dicyclohexylmethane diisocyanate, using both 1,4-butanediol and 1, 2, or 3 wt.% of a tris(hydroxymethyl)aminomethane-MMT hybrid, as chain extenders. The corresponding nanocomposites were designated PU-1MMT, PU-2MMT and PU-3MMT, respectively. The layered silicates were mostly intercalated in the nanocomposites. The distances between the individual silicate layers in the PU-1MMT and PU-2MMT were in the range of 2-10 nm, while those in the PU-3MMT were only about 2 nm. The inefficient exfoliation of the clay in this system was mainly due to the high crystallinity and polarity of the PBS polyol. There were no significant changes in the thermal properties of the pure PU and PU nanocomposites. However, the tensile modulus and elongation of the PU-2MMT at break were significantly greater than those of the pure PU and PU-3MMT.     

聚丙烯酰胺/层状无机物纳米复合材料研究进展

聚丙烯酰胺(PAM)/层状无机物纳米复合材料相比于纯PAM具有更好的力学性能、超吸水性能、热稳定性能和气体阻隔性能等,是一种性能优异并在采油、农业和卫生学等领域有着广泛应用前景的新型聚合物基纳米复合材料。本文对近年来聚丙烯酰胺/层状无机物纳米复合材料的研究进展进行了综述。首先重点介绍了层状双氢氧化物(LDHs)在有机溶剂和水中剥离分散方面的研究进展,接着综述了PAM/LDH和PAM/粘土纳米复合材料的制备与结构表征,最后阐述了PAM/层状无机物纳米复合材料的流变性能、力学性能和超吸水性能等。     

Low density polyethylene-montmorillonite nanocomposites for film blowing

Low density polyethylene nanocomposites were prepared using differently modified montmorillonite (MMT) and different compatibilizers. The best results were obtained for MMT with largest gallery distance. The most exfoliated system was further optimized for superior mechanical properties by varying the compounding condition. The criteria were mechanical properties of nanocomposites and X-ray proofs of exfoliation. The optimized nanocomposites were used for film blowing. The effect of blow ratio on mechanical properties and oxygen permeation of films was evaluated for two best nanocomposites and two films blown from pristine polyethylene. The texture of crystalline phase of blown films was analyzed by X-ray pole figure technique, SAXS and AFM. Two components of texture were detected, the first component related to the molecular orientation of polyethylene by film blowing and take-up and the second connected with the formation of free surfaces of the film. The crystallinity degree from DSC and long period determined from SAXS of polyethylene component were nearly independent of the additives. It indicated that the compatibilizer was preferentially located around clay platelets and did not enter the amorphous layers of polyethylene. Also the orientation of clay platelets was determined by FTIR using 1080 cm⁻¹ band characteristic for Si-O bonds. A clear correlation of oxygen permeativity of blown films with clay platelets orientation and degree of exfoliation was evidenced.