Electromagnetic interference shielding effectiveness and microwave absorption properties of thermoplastic polyurethane/montmorillonite‐polypyrrole nanocomposites

In this work, thermoplastic polyurethane‐filled montmorillonite‐polypyrrole (TPU/Mt‐PPy) was prepared through melt mixing process for using in electromagnetic shielding applications. The effect of conducting filler content and type, sample thickness, and X‐band frequency range on the electromagnetic interference shielding effectiveness (EMI SE) and EMI attenuation mechanism was investigated. A comparative study of electrical and microwave absorption properties of TPU/Mt‐PPy nanocomposites and TPU/PPy blends was also reported. The total EMI SE average and electrical conductivity of all Mt‐PPy.Cl or Mt‐PPy.DBSA nanocomposites are higher than those found for TPU/PPy.Cl and TPU/PPy.DBSA blends. This behavior was attributed to the higher aspect ratio and better dispersion of the nanostructured Mt‐PPy when compared with neat PPy. Moreover, the presence of Mt‐PPy into TPU matrix increases absorption loss (SE_A) mechanism, contributing to increase EMI SE. The total EMI SE values of nanocomposites containing 30 wt% of Mt‐PPy.DBSA with 2 and 5 mm thickness were approximately 16.6 and approximately 36.5 dB, respectively, corresponding to the total EMI of 98% (75% by absorption) and 99.9% (88% by absorption). These results highlight that the nanocomposites studied are promising materials for electromagnetic shielding applications.     

Microstructure,electrical, and electromagnetic interference shielding properties of carbon nanotube/acrylonitrile–butadiene–styrene nanocomposites

Processing, electrical, and electromagnetic interference (EMI) shielding behaviors of carbon nanotube (CNT)/acrylonitrile–butadiene–styrene (ABS) nanocomposites were studied as function of CNT concentration. The nanocomposites were prepared by melt mixing followed by compression molding. The selective and good level of dispersion of CNT in the styrene–acrylonitrile section of the ABS polymer was found to create conductive networks in the ABS matrix at a nanofiller loading of 0.75 wt %. At this nanofiller loading, the nanocomposite electrical conductivity was 10^?5 S/m. This conductivity makes the nanocomposite suitable for electrostatic discharge protection applications. The EMI shielding effectiveness of the nanocomposites increased with the increase in nanofiller concentration. In the 100–1500 MHz frequency range, 1.1 mm thick plates made of ABS nanocomposite filled with 5 wt % CNT exhibit an EMI shielding effectiveness of 24 dB. At this shielding level, the nanocomposite is suitable for a broad range of applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Study of dielectric properties of styrene-acrylonitrile graphite sheets composites in low and high frequency region

Conducting polymer composites should have a high dielectric constant and a high dissipation factor in the low and high frequency regions if they are to be used in charge storing devices, decoupling capacitors and electromagnetic interference shielding applications. Currently, extensive research is being carried out to enhance the dielectric constants of graphite-polymer, ceramic powder-polymer, metal powder-polymer and nanotube-polymer composites in the low frequency region. In this paper, we present the dielectric properties of styrene-acrylonitrile (SAN)-graphite sheets (GS) composites in the low and high frequency ranges. SAN-GS composites were prepared by the mixing process and by the hot compression mold technique. The composites showed a high dielectric constant and a high dissipation factor in the low and radio frequency region. Furthermore, the EMI shielding properties of these composites are evaluated in the radio frequency range. The conductivity and the dielectric constant of the SAN/GS composites increased with the addition of GS composites, and followed the power law model of percolation theory. The dielectric constant and the dissipation factor of the composites were analyzed according to the low and high frequency region.     

Multifunctional micro-/nanoscaled structures based on polyaniline: an overview of modern emerging devices

With the advent of Materials Science-based technological advances, the fabrication of materials that could simultaneously exhibit both mechanical and processing properties of polymers and unique electrical characteristics of metals is a requirement with prior mandate. With the development of conducting polymers, great opportunities have been established, and novel devices with the significant features have emerged. Polyaniline (PANI) and its derivatives have attracted immense attention because of their fascinating properties, including high conductivity, inexpensiveness of starting material, unique redox behavior, facile synthesis, tunable properties, appropriate electrochemical and environmental stability, and strong bimolecular interactions. Nanostructures based on PANI have shown improved functionalities in various applications. In this article, different synthesis strategies such as interfacial polymerization, microwave-assisted polymerization, and sonochemical polymerization among others have been summarized. Besides, PANI-based nanocomposites and their various industrial, as well as biomedical applications in supercapacitors, batteries, gas vapor sensors, printable electronics, electrochromics, actuators, electrostatic dissipation, electromagnetic interference shielding, corrosion protection, filtration membranes, microbial fuel cell, biosensors, tissue engineering, and drug delivery systems, have been discussed in detail.     

Direct electrolytic exfoliation of graphite with hemin and single-walled carbon nanotube: Creating functional hybrid nanomaterial for hydrogen peroxide detection

We present a new, facile and efficient method to prepare functional graphene (GN) hybrid nanomaterials using direct electrolytic exfoliation of graphite robs in hemin (HN) and single-walled carbon nanotube (SWCNT) solution. During the exfoliation process, HN and SWCNT were simultaneously adsorbed on the surface of GN nanosheets through noncovalent π–π interaction, and then 3D GN–HN–SWCNT hybrid nanomaterials were formed. Due to the synergic effect among GN, HN, and SWCNT, these hybrid nanomaterials possessed excellent electrocatalysis properties and were used to construct novel electrochemical biosensor for H₂O₂ determination. The results displayed a wide linear range of 0.2 μM–0.4 mM and a low detection limit of 0.05 μM. Moreover, the developed sensor was successfully applied for real samples, such as beverages, and showed great promise in routine sensing applications.     

Electrical properties of filled polymers and some examples of their applications

Polymers containing electrically conductive fillers show interesting electrical properties like semiconductors and metals without losing the processability of polymers. Typical applications are as antistatic (electrostatic dissipation) materials, electro-magnetic interference shielding materials, heaters and sensors. The selection of filler and polymer governs the properties obtained in such composites.     

A comparative study on the AC/DC conductivity,dielectric and optical properties of polystyrene/graphene nanoplatelets (PS/GNP) and multi-walled carbon nanotube (PS/MWCNT) nanocomposites

Polystyrene/graphene nanoplatelets (PS/GNP) and polystyrene/multi-walled carbon nanotube (PS/MWCNT) nanocomposites were prepared through solution mixing processing. The effect of carbon filler (CF) (GNP or MWCNT) doping on the DC/AC electrical conductivity, dielectric characteristics and optical parameters (absorption coefficient, α and band gap energy, E_g) of nanocomposites were investigated and compared for similar doping concentrations. The observed behavior of the DC surface conductivity for PS/CF nanocomposites was explained according to the classical percolation theory, where the percolation thresholds (ϕ_c) for PS/GNP and PS/MWCNT nanocomposites were determined as 12.0 vol% and 3.81 vol% and the critical exponents (t) were calculated as 2.19 and 2.13, respectively. These results indicate that CFs create three dimensional CF network in PS matrix. The dielectric relaxation properties and the AC conductivity studied by means of Broadband Dielectric Spectroscopy (BDS) measurements, showed that the presence of carbon fillers significantly enhanced the capacitive/charge storage capabilities of the nanocomposites. The optical band gap energies (E_g) of PS/GNP and PS/MWCNT nanocomposites were obtained by using Tauc method. From applicative point of view, with their enhanced dielectric and AC conductivity properties of the PS/GNP and PS/MWCNT nanocomposites have the potential to be used in energy storage and electromagnetic interference (EMI) shielding applications.     

Facile Fabrication of PBS/CNTs Nanocomposite Foam for Electromagnetic Interference Shielding

In order to reduce the pollutants of environment and electromagnetic waves, environment friendly polymer foams with outstanding electromagnetic interference shielding are imminently required. In this paper, a kind of electromagnetic shielding, biodegradable nanocomposite foam was fabricated by blending poly (butylene succinate) (PBS) with carbon nanotubes (CNTs) followed by foaming with supercritical CO₂. The crystallization temperature and melting temperature of PBS/CNTs nanocomposites with 4 wt % of CNTs increased remarkably by 6 °C and 3.1 °C compared with that of pure PBS and a double crystal melting peak of various PBS samples appeared in DSC curves. Increasing the CNT content from 0 to 4 wt % leads to an increase of approximately 3 orders of magnitude in storage modulus and nearly 9 orders of magnitude in enhancement of electrical properties. Furthermore, CNTs endowed PBS nanocomposite foam with adjustable electromagnetic interference (EMI) shielding property, giving a specific EMI shielding effectiveness of 28.5 dB cm³/g. This study provides a promising methodology for preparing biodegradable, lightweight PBS/CNTs foam with outstanding electromagnetic shielding properties.     

Novel Silver-Plated Nickel-Coated Graphite Powder with Excellent Heat and Humidity Resistance: Facile Preparation and Performance Investigation

Nickel-coated graphite (Ni/C) powder has many applications in diverse areas such as paint, print ink, adhesive, conductive rubber, and so on. To increase its stability in harsh environmental conditions, the electroless plating of silver film on Ni/C via ascorbic acid was studied. A silver layer with a thickness of 2.5 μm was successfully plated on Ni/C powder’s surface with an Ag loading of 44.35 wt.%. Silica gel blended with the Ag/Ni/C powder exhibited much higher conductivity under aging conditions of 85 °C and 85% RH for 1000 h than that with pristine Ni/C powder. Further tests showed that the conductivity of Ag/Ni/C powder remained almost unchanged even in an extremely humid and hot condition for 1000 h. Aging tests were carried out for Ag/Ni/C and Ni/C powders under long-term humid and hot conditions (85 °C, 85% RH), in which Ag/Ni/C samples showed much better electromagnetic shielding performance. Due to the excellent properties and reasonable price, the potential applications of Ag/Ni/C in conductive glue and electromagnetic shielding glue could be expected.     

Polylactide/montmorillonite nanocomposites: Structure, dielectric, viscoelastic and thermal properties

Polylactide-based systems composed of an organoclay (Cloisite^® 30B) and/or a compatibilizer (Exxelor VA1803) prepared by melt blending were investigated. Two types of not compatibilized nanocomposites containing 3 wt% or 10 wt% of the organoclay were studied to reveal the effect of the filler concentration on the nanostructure and physical properties of such systems. The 3 wt%-nanocomposite was also additionally compatibilized in order to improve the nanoclay dispersion. Neat polylactide and polylactide with the compatibilizer processed in similar conditions were used as reference samples. The X-ray investigations showed the presence of exfoliated nanostructure in 3 wt%-nanocomposite. Compatibilization of such system noticeably enhanced the degree of exfoliation of the organoclay. Viscoelastic spectra (DMTA) showed an increase of the storage and loss moduli with the increase of the organoclay content and dispersion. Dielectric properties of the nanocomposites show a weak influence of the nanoclay on segmental (α_S) and local (β)-relaxations in PLA, except for the highest nanoclay content. Above T_g a strong increase of dc conductivity related to ionic species in the clay is observed. It gives rise also to the Maxwell-Wagner-Sillars interfacial polarization and both real and imaginary parts of ε strongly increase. In the temperature dependence of low frequency dielectric constant and mechanical moduli (at 1 Hz) an additional maximum around 80-90 °C is observed due to cold crystallization of PLA.     

Electromagnetic interference shielding and radiation absorption in thin polypyrrole films

Results of permittivity measurements, electromagnetic interference shielding effectiveness, and heat generation due to microwave absorption in conducting polymer coated textiles are reported and discussed. The intrinsically conducting polymer, polypyrrole, doped with anthraquinone-2-sulfonic acid (AQSA) or para-toluene-2-sulfonic acid (pTSA) was applied on textile substrates and the resulting materials were investigated in the frequency range 1-18 GHz. The 0.54 mm thick conducting textile/polypyrrole composites absorbed up to 49.5% of the incident 30-35 W microwave radiation. A thermography station was used to monitor the temperature of these composites during the irradiation process, where absorption was confirmed via visible heat losses. Samples with lower conductivity showed larger temperature increases caused by microwave absorption compared to samples with higher conductivity. A sample with an average sheet resistivity of 150 Ω/sq. showed a maximum temperature increase of 5.27 °C, whilst a sample with a lower resistivity (105 Ω/sq.) rose by 3.85 °C.     

Thermomechanical behaviors and dielectric properties of polyaniline‐doped para‐toluene sulfonic acid/epoxy resin composites

Composites based on conductive organic/inorganic fillers dispersed in insulating matrix have been widely investigated because of their widespread applications such as electromagnetic shielding, electrostatic discharge, and sensors. In this context, novel composite materials based on epoxy resin matrix charged with polyaniline (PANI)‐doped para‐toluene sulfonic acid were elaborated. Fourier transform infrared spectroscopy, X‐ray diffraction and scanning electron microscopy were used to check the structure and the morphology of the samples. Viscoelastic behavior and thermal stability of the composites were explored by dynamic mechanical thermal analysis and thermogravimetric analysis. It was shown that the PANI particles exhibited a partial crystalline structure and were homogeneously dispersed in epoxy matrix. Consequently, this structure affected the thermal stability and viscoelastic properties of the composites. Furthermore, the dielectric and electrical properties were investigated up to 1 MHz. Measurements of dielectric properties revealed that with loading fillers in matrix, the dielectric parameters increased to high values at low frequency then decreased at values around 40 and 32 of real and imaginary parts, respectively, at 1 MHz with 15% of PANI content. Copyright © 2011 John Wiley & Sons, Ltd.     

Intrinsically conducting polymers for electromagnetic interference shielding

This paper summarizes and reviews the research on electromagnetic interference (EMI) shielding with intrinsically conducting polymers (ICPs), mainly polyaniline (PANI) and polypyrrole (PPY), and their composites in various frequency ranges. ICPs are new alternative candidates for EMI shielding applications due to their lightweight, corrosion resistance, ease of processing, and tunable conductivities as compared with typical metals. More importantly, the dominant shielding characteristic of absorption other than that of reflection for metals render ICPs more promising materials in applications requiring not only high EMI shielding effectiveness but also shielding by absorption, such as in stealth technology. Copyright © 2005 John Wiley & Sons, Ltd.     

The influence of silica matrix on the crystal structure and high frequency performance of cobalt nanoparticles

Cobalt-SiO₂ nanocomposites were successfully synthesized by chemical precipitation combined H₂ reduction method. The influence of SiO₂ matrix on the crystal structure and high frequency magnetic properties of cobalt nanoparticles was investigated. Amorphous SiO₂ layer, which is adhered to Co particle surface through Si-O-Co bonds, inhibits the growth of the nanoparticles and stabilizes the face-centered-cubic (FCC) structured Co. The FCC-cobalt/SiO₂ nanocomposites exhibit soft magnetic behavior with saturation magnetization (M_s) about 125 emu/g and coercivity (H_c) smaller than 100 Oe. The permeability spectra of Co/SiO₂ nanocomposites depend on the SiO₂ contents. When the SiO₂ content is greater than 8 wt%, the permeability spectra demonstrate notable high frequency characteristic, in which the real part μ′ of the permeability is almost independent of frequency and the imaginary part μ″ remains extremely low in high frequency range.     

Surface modified clay/polypropylene (PP) nanocomposites: Effect on physico-mechanical, thermal and morphological properties

Polypropylene/surface modified clay nanocomposites were prepared by melt intercalation in twin-screw extruder followed by blown film extrusion. The effects of organically modified clay on the physical, mechanical, thermal and morphological properties of the prepared nanocomposites were studied. The results showed that 95% enhancement in tensile strength and 152% increase in tensile modulus was observed. TGA analysis in inert atmosphere showed an 87 °C marked increase in the thermal degradation temperature. The DSC curve showed the melting point was increased 4 °C in presence of clay in the matrix owing to the fact that the filler acts as reinforcing effect. The dynamic mechanical analysis (DMA) results showed improvement in storage modulus from 9.76 × 10³ to 1.12 × 10⁴ MPa with the incorporation of organically modified clay and thus enhanced its stiffness. The morphology of the nanocomposites was further studied using scanning electron microscopy (SEM). The X-ray diffraction (XRD) and transmission electron microscopy (TEM) which confirmed the exfoliation structure of the nanocomposites.     

Computational prediction and experimental selectivity coefficients for hydroxyzine and cetirizine molecularly imprinted polymer based potentiometric sensors

In spite of the increasing usages number of molecularly imprinted polymers (MIPs) in many scientific applications, the theoretical aspects of participating intra molecular forces are not fully understood. This work investigates effects of the electrostatic force, the Mulliken charge and the role of cavity's backbone atoms on the selectivity of MIPs. Moreover, charge distribution, which is a computational parameter, was proposed for the prediction of the selectivity coefficients of MIP-based sensors. In the computational approaches and experimental study, methacrylic acid (MAA) was chosen as the functional monomer and ethylene glycol dimethacrylate (EGDMA) as the cross linker for hydroxyzine and cetirizine imprinted polymers. Ab initio, DFT B3LYP method was carried out on molecular optimization. With regard to results obtained from molecules optimization and hydrogen bonding properties, possible configurations of 1:n (n ≤ 5) template/monomer complexes were designed and optimized. The binding energy for each complex in gas phase was calculated. Depending on the most stable configuration, hydroxyzine and cetirizine imprinted polymer models were designed. The calculations including the porogen were also investigated. The theoretical charge distributions for the template and some potential interfering molecules were calculated. The results showed a correlation between the selectivity coefficients and the theoretical charge distributions. The results surprisingly show that charge distribution based model was able to predict the selectivity coefficients of MIP based potentiometric sensors.     

Effect of oxyfluorination on electromagnetic interference shielding behavior of MWCNT/PVA/PAAc composite microcapsules

Composite microcapsules of poly(vinyl alcohol)/poly(acrylic acid)/multi-walled carbon nanotubes were prepared and the electromagnetic interference shielding behavior was evaluated for the composite microcapsules. The dispersion and adhesion of multi-walled carbon nanotubes in microcapsules were improved by the surface modification through direct oxyfluorination which introduced polar groups on the multi-walled carbon nanotubes. The composite microcapsules containing the oxyfluorinated multi-walled carbon nanotubes showed significant increases in permittivity, permeability, and electromagnetic interference shielding efficiency. The electromagnetic interference shielding efficiency of composite microcapsule increased up to 51 dB mainly base on the absorption mechanism.     

Recent progress in MXene and graphene based nanocomposites for microwave absorption and electromagnetic interference shielding

There is widespread use of telecommunication and microwave technology in modern society, and raised the electromagnetic interference (EMI) issue to alarming situation due to apprehensive demand and growth of 5G technology undesirably disturbing the human health. The two dimensional (2D) materials including graphene and MXenes are already been used for variety of electronic devices due to their exceptional electrical, mechanical, optical, chemical, and thermal properties. MXene is composed of metal carbides, in which mainly metals are the building blocks for dielectrics, semiconductors, or semimetals. However, the strong interfaces with electromagnetic waves (EM) are variable from terahertz (THz) to gigahertz (GHz) frequency levels and are widely used in EMI and Microwave absorption (MA) for mobile networks and communication technologies. The use of different organic materials with metal, organic, inorganic fillers, polymers nanocomposite and MXene as a novel material has been studied to address the recent advancement and challenges in the microwave absorption mechanism of 2D materials and their nanocomposites. In this concern, various techniques and materials has been reported for the improvement of shielding effectiveness (SE), and theoretical aspects of EMI shielding performance, as well stability of 2D materials particularly MXene, graphene and its nanocomposites. Consequently, various materials including polymers, conducting polymers, and metal–organic frameworks (MOF) have also been discussed by introducing various strategies for improved MA and control of EMI shieling. Here in this comprehensive review, we summarized the recent developments on material synthesis and fabrication of MXene based nanocomposites for EMI shielding and MA. This research work is a comprehensive review majorly focuses on the fundamentals of EMI/MA.  The recent developments and challenges of the MXene and graphene based various structures with different polymeric composites are described in a broader perspective.     

Significantly enhanced electromagnetic interference shielding effectiveness of montmorillonite nanoclay and copper oxide nanoparticles based polyvinylchloride nanocomposites

In the present study, montmorillonite (MMT) nanoclay and copper oxide (CuO) nanoparticles (NPs) reinforced polyvinylchloride (PVC) based flexible nanocomposite films were prepared via solvent casting technique. Using Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA), the structural, morphological and thermal properties of PVC/MMT/CuO nanocomposite films with various loadings of CuO NPs and MMT were investigated. These studies suggested that by the addition of dual nanofillers in the polymer matrix some structural modifications occurred owing to the homogenous dispersion of MMT and CuO NPs within the PVC matrix. The TGA results reveal that the addition of CuO NPs and MMT considerably improved the thermal stability of the nanocomposites. The EMI shielding effectiveness (SE) of nanocomposites was examined in the X-band (8–12 GHz) and Ku-band (12–18 GHz) frequency regions. The EMI SE values were found to be −30 dB (X-band) and −35 dB (Ku-band) for nanocomposites containing 0.3 wt% of CuO NPs and 4.7 wt% of MMT respectively while the shielding was found to be absorption dominant. These results emphasize that PVC/MMT/CuO nanocomposite films can be used as a potential EMI shielding material.     

Novel conductive nanocomposites from perfluoropolyether waterborne polyurethanes and carbon nanotubes

The exceptional electrical conductivity of carbon nanotubes (CNTs) has been exploited for the preparation of conductive nanocomposites based on a large variety of insulating polymers. Among these, perfluoropolyether‐polyurethanes (PFPE‐PUs) represent a class of highly performing fluorinated materials with excellent water/oil repellency, chemical resistance, and substrate adhesion. The incorporation of highly conductive fillers to this class of highly performing materials allows them to be exploited in new technological and industrial fields where their unique properties need to be combined with the electrical conductivity or the electrostatic dissipation properties of carbon nanotubes. However, no studies have been presented so far on nanocomposites based on PFPE‐PUs and CNTs. In this work, polymer nanocomposites based on waterborne PFPE‐PUs and increasing amounts of carboxylated multiwall CNTs (COOH‐CNTs) were prepared and characterized for the first time. The effect of increasing concentration of COOH‐CNTs on the physical, mechanical, and surface properties of the nanocomposites was investigated by means of rheological measurements, dynamic mechanical analysis, thermal characterization, optical contact angle measurements, and scanning electron microscopy. In addition, electrical measurements showed that the highly insulating undoped PFPE‐PU system undergoes substantial modifications upon addition of COOH‐CNTs, leading to the formation of conductive nanocomposites with electrical conductivities as high as 1 S/cm. The results of this study demonstrate that the addition of COOH‐CNTs to PFPE‐PU systems represents a promising strategy to expand their possible use to technological applications where chemical stability, water/oil repellence and electrical conductivity are simultaneously required. Copyright © 2014 John Wiley & Sons, Ltd.