Thermal degradation and stability of epoxy nanocomposites: Influence of montmorillonite content and cure temperature

The thermal behaviour and stability of epoxy nanocomposites were studied by thermogravimetric analysis (TGA). The nanocomposites consisted of a trifunctional epoxy resin, a hardener containing reactive primary amine groups and clay nanoparticles (i.e. montmorillonite), previously treated with octadecyl ammonium. Three levels of nanoclay content (0, 5 and 10%) and three temperature levels (120, 150 and 200 °C) were used. The exfoliation of nanoparticles within the material was analyzed by X-ray diffraction (XRD). The cure conversion was determined by Fourier transform infrared (FTIR) spectroscopy by selecting the suitable band for epoxide functional groups. The study demonstrated that the nanoclay greatly accelerates the cure, at the different cure temperatures studied. Finally, the thermal stability of the various nanocomposites was established by calculating various characteristic temperatures from thermograms as well as conversion and conversion derivative at maximum decomposition rate. The collisions between resin molecules, which are trapped within the nanoclay galleries, were less effective because they were protected against thermal degradation by the galleries. However, once the collision was effective, the thermal activation occurred more readily.     

Influence of polycaprolactone-triol addition on thermal stability of soy protein isolate based films

The influence of polycaprolatone-triol (PCL-T) on the thermal degradation properties of soy protein isolate (SPI)-based films was studied by thermogravimetry and infrared spectroscopy under nitrogen atmosphere. The results showed that in the absence of PCL-T the thermal degradation began between 292 °C (pure SPI films) and ca. 264 °C (SPI/SDS films with more than 20% of SDS), and these values decreased further to the range 250-255 °C for SPI/SDS/PCL-T films. At the same time, the temperature of maximum degradation rate (T_max) decreased from 331 °C (pure SPI film) to ca. 280 °C for SPI/SDS/PCL-T films with 39% PCL-T content. This behavior was also confirmed by the activation energy (E) values associated with the thermal degradation process. Apparently, the low thermal stability of PCL-T as compared to other film constituents, along with its plasticizer characteristics, is responsible for the decreased stability of SPI/SDS/PCL-T films. The FTIR spectra of gas products evolved during the thermal degradation indicated the formation of OH, CO₂, NH₃ and other saturated compounds, suggesting that the reaction mechanism involved simultaneous scission of the C(O)-O polyester bonds and C-N, C(O)-NH, C(O)-NH₂ and -NH₂ bonds of the protein.     

Effect of silica content on thermal stability of fumed silica/epoxy composites

Composites of a fumed silica industrial residue and an epoxy resin were prepared and their thermal stability and thermal degradation behaviour were studied by TGA in air. Classical thermal stability parameters, based on the initial decomposition temperature (IDT), temperature of maximum rate of mass loss (T_max) and integral procedure decomposition temperature (IPDT) were calculated before and after subtraction of the filler mass from the TGA curves. Without filler mass subtraction, the thermal stability of the epoxy resin seems to be improved and the mass loss rate was reduced by the addition of fumed silica. Nevertheless, after subtraction of the filler mass, the thermal degradation behaviour of the resin was only slightly affected by the silica content. A possible negative effect of the silica content on the cure was also found.     

Co-microencapsulate of ammonium polyphosphate and pentaerythritol and kinetics of its thermal degradation

Co-microencapsulated ammonium polyphosphate (APP) and pentaerythritol (PER) (M (A&P)) is prepared using melamine-formaldehyde (MF) resin by in situ polymerization method, and characterized by Energy dispersive spectrometer (EDS) and Fourier transform infrared (FTIR) spectra. Thermal stability of M (A&P) has been analyzed and compared with APP/PER mixture. In air atmosphere, the mass loss of M (A&P) at different heating rates was investigated using TGA. The kinetics of thermal degradation and activation energy was described using Flynn-Wall-Ozawa and Kissinger methods. It showed that there were two degradation stages. Expanded carbon structure with honeycomb was formed in the first stage between 200 and 450 °C. The second stage was the oxidation of carbon with E_a as high as 151.7 kJ/mol, so the expanded carbon had a good thermal stability. The reaction order of thermal degradation was found to be 0.935, so the mechanism of M (A&P) thermal degradation was controlled by the process of random nuclear formation and growth.     

Effects of synthetic and natural zeolites on morphology and thermal degradation of poly(lactic acid) composites

Poly(lactic acid) (PLA) composites containing 5 wt% synthetic (type 4A) and natural (chabazite) zeolites were prepared using extrusion/injection molding. Morphological, structural, and thermal properties of composites were investigated by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC). DSC results revealed that the glass transition and melting temperatures were not significantly changed; however, the incorporation of both type 4A and chabazite zeolites enhanced the nucleation of PLA crystallites as well as increased the percent crystallinity. Thermal degradation properties of PLA and PLA/zeolite composites were studied by non-isothermal thermogravimetric analysis (TGA) in nitrogen atmosphere. TGA results showed that at temperatures above 300 °C, PLA/type 4A synthetic zeolite composites were thermally decomposed more easily than the PLA and PLA/chabazite natural zeolite composites. The apparent activation energies of thermal degradation of PLA and PLA/zeolites composites estimated using both the Flynn-Wall-Ozawa and Kissinger methods followed the same order: PLA/type 4A < PLA/chabazite < PLA.     

Kinetics of thermal degradation and estimation of lifetime for polypropylene particles: Effects of particle size

The thermal stability and degradation behavior of polypropylene (PP) particles having diameter varying from few micrometers to nanometers were studied by thermogravimetric analysis (TGA). The PP particles of average diameter ∼20 μm, ∼10 μm, ∼5 μm, ∼1 μm and <500 nm were studied over a range of temperature from 25 to 600 °C in N₂ atmosphere and heating rates of 5, 10 and 15 °C/min. Thermal stability of PP particles initially decreases and then increases as particle size further decreases to nanometer scale. The five single heating rate techniques such as Friedman, Freeman-Carroll, Chang, Coats-Redfern and second Kissinger; and three multiple heating rate techniques such as the first Kissinger, Kim-Park and Flynn-Wall were used to compute the kinetic parameters of degradation reaction, e.g., activation energy (E_a), order of reaction (n) and frequency factor [ln(Z)]. The lifetime of macro-, micro- and nanosized PP particles was also estimated by a method proposed by Toop. It was found that the activation energy and lifetime of nanosized PP particles are moderately high compared to the microsized PP particles. Moreover, the decomposition temperature, order of reaction (n), frequency factor [ln(Z)] not only depend on the heating rate and calculation technique but also on the particle size of polymer. The results are compared with macrosized PP.     

Study of kinetics of thermal degradation and to determine the activation energies of polyamides based on s-triazine

A series of ten polyamides was prepared by the high-temperature polycondensation of 4,6-bis(N-(4-(benzoylchloride)amino))-2-(N-phenyl- piperazin-1-yl)-1,3,5-triazine with different aromatic and aliphatic diamines. The synthesized polyamides were analyzed by physico-chemical properties such as solubility, density, viscosity etc. The structure of prepared polyamides was evaluated by ¹H NMR and FTIR spectrum. Thermogravimetric analysis used to study the kinetics of thermal degradation of some synthesized polyamides. Broido, Horowitz & Metzger, Coats Redfern and Chan et al. models were applied to respective thermograms to determine the activation energy (E_a). Activation energy data shows that the polyamides obtained from aromatic diamine has greater stability than the polyamides obtained from aliphatic amine.     

Thermal characteristics of polyurethane foams incorporated with phase change materials

Thermal energy storage plays an important role in heat management because of the demand for developed energy conservation, and has applications in diverse areas, from building heating/cooling systems which enable solar energy incorporation into the structure, to textiles and clothings providing an enhanced thermal comfort. In this study, we aimed to improve thermal characteristics of polyurethane rigid foams that have been widely used for thermal insulation as the ultimate energy savers due to their ability to form sandwich structures with various facer materials. Through a laboratory-scale work, two paraffin waxes acting as phase change materials, namely n-hexadecane and n-octadecane, each of which is capable of managing large heat storage/release, were directly incorporated into the polyurethane foams at different ratios. Polymerization modified by means of n-alkane addition could be achieved without any adverse effect. In order to determine both structural and thermal characteristics, seven types of foams produced were examined by FT-IR, SEM, DSC analyses, calorimeter bomb and mechanical tests. Results show that polyurethane foams can be designed as thermal insulators equipped with an improved buffering function against temperature changes.     

Non-isothermal kinetics of reactions whose activation energy depends on the degree of conversion

A procedure for evaluating the non-isothermal kinetic parameters of reactions for which the activation energy depends on the degree of conversion is suggested. The procedure has been applied to the dehydration of calcium oxalate monohydrate and to the thermal degradation of poly(vinyl chloride) (PVC) and polychloroprene rubber.     

Fabrication, morphology and thermal degradation behaviors of conductive polyaniline coated monodispersed polystyrene particles

This study describes the preparation of polyaniline (PANI) coated on the surface of monodispersed 400 nm polystyrene (PS) particles by in situ chemical oxidative polymerization. The monodispersed 400 nm PS particles served as cores were synthesized using the emulsion polymerization. Both images observed by field-emission scanning electron microscopy and transmission electron microscopy show the presence of a thin PANI layer uniformly coated on the surface of PS particle. The electrical conductivity of various amounts of PANI-coated PS particles is significantly increased about 13 orders of magnitude compared to that of the pristine PS particles. Differential scanning calorimetry (DSC) and thermogravimetric analyzer (TGA) were used to investigate the thermal stability and thermal degradation behavior of PS and PANI-coated PS particles. Both DSC and TGA curves revealed that the coating of a thin PANI layer on the surface of PS can drastically increase the thermal stability of PS matrix. TGA isothermal degradation data illustrate that the activation energy of the PANI-coated PS particle is larger than that of PS. This phenomenon can be attributed to the incorporation of PANI coating on the surface of PS particle caused a decrease in the degradation rate and an increase in the residual weight for the PANI-coated PS particle.     

Analysis of thermal degradation of diacetylene-containing polyurethane copolymers

This work investigates the thermal degradation of diacetylene-containing polyurethane (PUDA) copolymers that consist of 2,4-hexadiyene-1,6-diol (DA), 4,4′-diphenylmethane diisocyanate (MDI) and polytetramethylene glycol (PTMG), by thermogravimetric analysis (TGA) and TGA coupled with Fourier transform infra-red spectroscopy (TG-FTIR). The results of TGA at different heating rates and under various annealing conditions demonstrated that the PUBD and PUDA copolymers underwent three stages of degradation. These stages of degradation of PUBD copolymers differed from those in earlier works, in which two stages of degradation were proposed. The three stages of degradation of PUBD and PUDA copolymers involved four and five steps of degradation, respectively, as revealed by TG-FTIR, which identified the main decomposition products, CO₂, tetrahydrofuran and ether-containing olefin. The effect of the cross-linked network of diacetylene-containing hard segments on the degradation of PUDA copolymers was investigated under various annealed conditions. Annealing at a high temperature for a long time promote the PUDA TG and DTG curves shifting to a higher temperature region, but the effect on the temperature does not obviously increase as the annealing further performed at 80-160 °C for a long time. This event is caused by the cross-linked networks inhibiting further cross-polymerization in the diacetylene-containing hard-segmented domains.     

TGA/FTIR study on thermal degradation of polymethacrylates containing carboxylic groups

In this work, the thermal degradation of polymethacrylates containing carboxylic groups namely poly(methacryloyloxy butanoic acid), PMBA; poly(methacryloyloxy hexanoic acid), PMHA; and poly(p-methacryloyloxy benzoic acid), PMBeA was investigated by TGA/FTIR. Moreover, in order to shed more light on the reaction pathways during the thermal decomposition of these polymers, an FTIR spectroscopic study of structural changes in the degrading material was performed. By TGA it was observed that PMBA exhibited two well-defined degradation stages at 327 and 450 °C; PMHA presents only one main weight loss at ca. 402 °C although from DTG curve it was noted that the single step degradation was composed by two overlapped peaks located at 414 and 449 °C and a small shoulder at 317 °C; finally PMBeA showed three weight loss regions at 265, 353 and 468 °C. From FTIR analysis of the partially degraded samples it was found that the thermal degradation of these polymers resembled that of polymethacrylic acid, i.e. anhydrides were initially formed and then the modified structure is broken to yield an aromatic structure with phenolic groups. In contrast, the analysis by FTIR of the volatile products from the studied polymers differs notably than those obtained for polymethacrylic acid: β-lactones and γ-lactones were released from PMBA and PMHA, respectively, during its thermal degradation, whereas an ester derivative from benzoic acid evolves from PMBeA probably through depolymerization.     

Effects of TriSilanolIsobutyl-POSS on thermal stability of methylsilicone resin

Methylsilicone resin/polyhedral oligomeric silsesquioxane (POSS) composites with various proportions of POSS monomer were synthesized by the reaction of functionalized TriSilanolIsobutyl-POSS macromonomer with hydroxyl-terminated methylsilicone resin. The structures of the obtained hybrid polymers were characterized with Fourier-transformed infrared (FT-IR) and transmission electron microscopy (TEM). The FT-IR spectra suggested successful bonding of TriSilanolIsobutyl-POSS and methylsilicone resin. TEM analysis showed that POSS can dissolve in methylsilicone resin at the molecular level. The influences of TriSilanolIsobutyl-POSS on the thermal stability and degradation behavior of methylsilicone resin were studied by thermogravimetric analysis (TGA), solid-state ²⁹Si NMR and X-ray photoelectron spectroscopy (XPS). All these techniques showed that TriSilanolIsobutyl-POSS incorporation results in increased decomposition temperatures and oxidation resistance, primarily by reducing the effect of silanol end groups on the thermolysis through condensation reaction of Si-OH groups and partial loss of isobutyl followed by the formation of an inorganic SiO₂ layer to prevent methylsilicone from further degradation.     

Influence of phosphorus valency on thermal behaviour of flame retarded polyurethane foams

This paper reports decomposition/pyrolysis studies of polyurethane (PU) rigid foams containing phosphinate, phosphonate or phosphate as flame retardant in order to study the effect of phosphorus oxidation state on their gas and/or solid phase action. The flame retardants analyzed were aluminium phosphinate (IPA), dimethylpropanphosphonate (DMPP), triethylphosphate (TEP) and ammonium polyphosphate (APP), which differ in oxidation state and/or decomposition temperature. Gases evolved during TGA analyses as well as solid residues have been studied by means of MS and FTIR.The results show that phosphorus flame retardants which significantly lose weight at temperatures lower than those of neat PU foams act in the gas phase irrespective of their valency: indeed, they are completely volatilized before polymer decomposition starts and thus no interaction between flame retardant and polymer can be expected. The effect of phosphorus oxidation state becomes important when flame retardant decomposition takes place in the same temperatures range as neat polymer. In this case, it seems that at lower P oxidation state (+1) a combined gas and solid phase action takes place while at higher P oxidation state (+5) only solid phase action was observed.     

Kinetics of thermal degradation and thermal oxidative degradation of poly(p-dioxanone)

The kinetics of the thermal degradation and thermal oxidative degradation of poly(p-dioxanone) (PPDO) were investigated by thermogravimetric analysis. Kissinger method, Friedman method, Flynn-Wall-Ozawa method and Coats-Redfern method have been used to determine the activation energies of PPDO degradation. The results showed that the thermal stability of PPDO in pure nitrogen is higher than that in air atmosphere. The analyses of the solid-state processes mechanism of PPDO by Coats-Redfern method and Criado et al. method showed: the thermal degradation process of PPDO goes to a mechanism involving random nucleation with one nucleus on the individual particle (F₁ mechanism); otherwise, the thermal oxidative degradation process of PPDO is corresponding to a nucleation and growth mechanism (A₂ mechanism).     

Effects of silphenylene units on the thermal stability of silicone resins

A series of silicone resins containing silphenylene units were synthesized by a hydrolysis-polycondensation method, with methyltriethoxysilane, dimethyldiethoxysilane and 1,4-bis(ethoxydimethylsilyl)benzene. Their thermal degradation behaviours were studied by thermogravimetric analysis (TGA), differential thermogravimetry (DTG) and Fourier-transform infrared (FTIR) spectroscopy, and the effect of silphenylene units on the thermal stability of silicone resins was also investigated. Results showed that the thermal stability of silicone resins was improved by the introduction of silphenylene units into the backbone. Under nitrogen atmosphere, the temperature for maximum degradation rate of silicone resins with silphenylene units was lower compared to the pure methylsilicone resin. With the increase of silphenylene units, the amount of degradation residues increased under nitrogen atmosphere while it decreased under air atmosphere. Additionally, the short-term and long-term stability of silicone resins were also improved by the introduction of silphenylene units.     

Improved thermal stability of polybenzoxazines by transition metals

The incorporation of various transition metal salts increases the char formation of polybenzoxazines. It is shown that the effect of the transition metal salt is not simply additive and is independent of the amine and phenol structures. While the metal salts have an insignificant effect on the polymerization, their presence in benzoxazine favors the formation of carbonyl functional groups. It is proposed that reduced flammability of polybenzoxazines is achieved through the evolution of CO₂ during thermal degradation.     

Effects of biopitch on the properties of flexible polyurethane foams

Biopitches are industrial residues obtained by the distillation of the tar recovered during Eucalyptus charcoal production and can be used as a renewable polyol source. Flexible polyurethane foams were prepared with different proportions of biopitch and HTPB (hydroxyl-terminated polybutadiene) and using polymeric MDI (4,4′ diphenyl methane diisocyanate), N,N dimethylcyclohexylamine as a catalyst and water as a blowing agent. Elemental analysis, thermal analysis (TG/DSC), Fourier Transform Infrared Spectroscopy (FTIR), scanning electronic microscopy (SEM), and density results were used aiming to discuss the contribution of biopitch to foams properties. The higher the biopitch content, the higher the thermal stability and the lower the density of the flexible foams (air atmosphere), behaviors similar to those of lignin-based polyurethanes. Biopitch enhanced the oxygen content of the polyurethane foams synthesized, and their reaction with HTPB resulted in stable foams.     

The effect of wood extractives on the thermal stability of different wood species

This study compares the thermal stability of different wood species, which is an important factor for the production of wood–polymer composites (WPCs), and investigates the effect of extraction on thermal properties. The chemical composition of four wood species – Quercus alba, Pinus radiata, Eucalyptus grandis and Acacia cyclops – has been determined, as the species is expected to affect the thermal stability of wood. Subsequently, the hot-water (HW) extractives, ethanol/cyclohexane (E/C) extractives and both extractives were eliminated from the wood via Soxhlet extraction and the thermal stability of the wood determined with thermogravimetric analysis (TGA) under identical conditions. The results suggest that a higher cellulose and lignin content leads to better thermal stability of wood in different temperature regimes. In all cases, the removal of extractives improved the thermal stability of the wood. The effect of combined extractions was more pronounced than of an individual extraction and E/C-extraction caused less improvement in the thermal stability of wood than HW extraction. The degradation of the investigated wood extractives occurred at low rates over a broad temperature range. Pure cellulose exhibited superior thermal stability compared to wood, but differences were observed between the investigated wood species.     

Chain dynamics and thermal stability of boron-tris-containing copolymers

Poly(methyl methacrylate-co-glycidyl methacrylate-tris(hydroxymethyl)aminomethane) (PMGT) copolymers were obtained by copolymerization of methyl methacrylate (MMA) and a chelating monomer, glycidyl methacrylate-tris(hydroxymethyl)aminomethane (GMA-Tris), with potassium persulfate as an initiator. The glass transition temperature (T_g) and the proton spin-lattice relaxation time in the rotating frame () substantiated the formation of random copolymers. Borate-loaded PMGT (BPMGT) complexes were prepared by mixing PMGT and boric acid solution. The formation of coordination bond between PMGT and borate was studied using differential scanning calorimetry, infrared and ¹³C solid-state nuclear magnetic resonance spectroscopy. A single composition dependent T_g was obtained for the PMGT copolymers. The T_g value of BPMGT complex was much higher than that of PMGT copolymer with the same composition. The of the main chains in the PMGT copolymers and BPMGT complexes had one value, and that in the complexes was higher than that in the copolymers. The apparent activation energy (E_a) of the thermo-oxidative degradation of Tris units in complexes was larger than that in copolymers, whereas the E_a value of the MMA-GMA matrix was reversed.