Nanoclay and crystallinity effects on the hydrolytic degradation of polylactides

Polylactide (PLA)-montmorillonite micro- and nanocomposites based on semicrystalline and amorphous polymers and unmodified and organomodified clays at 5 wt% content were produced by melt mixing and subjected to accelerated hydrolytic degradation over a temperature range of 50-70 °C. Degradation rate constants were higher for amorphous PLA and its composites than semicrystalline PLA and its composites as a result of increased permeation through the amorphous domains. Since the effective pH of the nanofillers and their hydrophilicity change through treatment with organomodifiers the degradation rate constants of the nanocomposites were significantly higher than those of the unfilled polymers; by contrast, those of the microcomposites were lower or slightly lower than those of the unfilled polymers possibly due to the reduction of the carboxyl group catalytic effect through neutralization with the hydrophilic alkaline filler. Although the degradation rate constants increased with increasing temperature from 50 to 70 °C, based on calculated activation energies the degradation kinetics did not differ significantly above and below the assumed T_g of 58-60 °C. Higher activation energies were observed for the semicrystalline polymer and its composites. It appears that bulk hydrolytic degradation starts from the interface between polymer and fillers for all samples resulting in significant morphological differences between nanocomposites, microcomposites and unfilled polymer.     

The influence of matrix crystallinity,filler grain size and modification on properties of PLA/calcium carbonate composites

Thermal and mechanical properties of polylactide (PLA) composites with different grades of calcium carbonate, 40 nm and 90 nm nanoparticles, and also with submicron particles, unmodified and modified with calcium stearate or stearic acid, obtained by melt mixing, were compared. Films with amorphous and crystalline matrices were prepared and examined.T_g of PLA in the composites remained unaffected whereas its cold crystallization was enhanced by the fillers and predominantly depended on filler content. Filling decreased thermal stability of the materials but their 5% weight loss temperatures well exceeded 250 °C, evidencing stability in the temperature range of PLA processing. The amorphous nanocomposites with modified nanoparticles exhibited improved drawability and toughness without a significant decrease of tensile strength; nearly two-fold increase of the elongation at break and tensile toughness was achieved at 5 wt% content of the modified nanofiller. Lack of surface modification of the filler, larger grain size with an average of 0.9 μm, and matrix crystallinity had a detrimental effect on the drawability. However, the presence of nanofillers and crystallinity improved tensile modulus of the materials by up to 15% compared to neat amorphous PLA.     

A study on the degradation of polylactic acid in the presence of phosphonium ionic liquids

In this overview study, two ionic liquids (IL) with different anions (decanoate, tetrafluoroborate) but with the same phosphonium-based cation that showed promising plasticizing/lubricating behavior in polylactic acid (PLA) were screened for their effects on the polymer degradation under thermomechanical, thermo-oxidative (at 160 °C), hydrolytic (100% humidity, 60 °C), conditions, and during soil immersion. Depending on the particular medium and conditions used, degradation was followed by changes in molecular weight, melt viscosity, sample weight and appearance, morphology, crystallinity, acid number, and pH. The effects of the IL containing a decanoate anion were more pronounced on lubrication and also on degradation as evidenced by reduced melt viscosities and accelerated thermomechanical, isothermal, hydrolytic, and soil degradation. The IL containing the tetrafluoroborate anion showed higher thermal stability compared with the IL containing decanoate anion as also confirmed from thermal degradation rate constants which were calculated from random chain scission statistics. Accelerated hydrolytic degradation was observed in PLA containing the tetrafluoroborate based IL but to a lesser extent than the decanoate based IL. The catalytic role of the decanoate anion in hydrolytic degradation was confirmed through experiments with model compounds. X-ray diffraction (XRD) data on the materials exposed to soil degradation provided evidence that the initially amorphous polymer attained a certain degree of crystallinity as a result of the significant MW reduction.     

Viscoelasticity and thermal stability of polylactide composites with various functionalized carbon nanotubes

Polylactide (PLA) nanocomposites containing various functionalized multi-walled carbon nanotubes (MWCNTs) were prepared directly by melt compounding. The linear rheology and thermal stability of the PLA nanocomposites were, respectively, investigated by the parallel plate rheometer and TGA, aiming at examining the effect of surface functionalization on the dispersion of MWCNTs by using viscoelastic and thermal properties. Among three MWCNTs used in this work, the carboxylic MWCNTs present better dispersion in PLA matrix than the hydroxy and purified MWCNTs because the corresponding composite shows the lowest rheological percolation threshold, which is further confirmed by the TEM and solution experiments. The presence of all these three MWCNTs, however, nearly cannot improve the thermal stability effectively at the initial stage of degradation and the temperature corresponding to a weight loss of 5 wt% (T_5 wt%) only shows slight increase in contrast to that of the neat PLA while with increase of decomposition level, the presence of carboxylic and purified MWCNTs retards the depolymerization of PLA evidently, showing remarkable increase in the temperature corresponding to maximum rate of decomposition (T_max). Both the dispersion state and the surface functionalization of MWCNTs are very important to the thermal stability of PLA matrix.     

Effect of nanoclays on high and low temperature degradation of fluoroelastomers

High temperature degradation of a fluoroelastomer and its nanocomposites was carried out from room temperature to 700 °C using thermogravimetric analysis (TGA) in nitrogen and oxygen atmospheres. The presence of the unmodified nanoclay enhanced the onset of degradation in both the environments, because of polymer-filler interaction, exfoliation, uniform dispersion and high thermal stability of the layered silicates. In the derivative curve, there was a single T_max, indicating one-stage degradation for all the samples. The non-isothermal activation energy of degradation was determined using the Kissinger and the Flynn-Wall-Ozawa methods. The nanocomposites showed higher activation energy than the neat elastomer. The activation energy of degradation, as observed by isothermal kinetics, was 165, 168 and 177 kJ mol⁻¹ for the neat elastomer, modified and unmodified clay filled samples, respectively. Intrinsic viscosity, measured after low temperature ageing (125-175 °C) showed that the viscosity values were higher for the nanocomposites. The mechanism of degradation is discussed.     

Effect of manganese nanoparticles on the mechanical, thermal and fire properties of polypropylene multifilament yarn

Polypropylene filled with 10 wt% of inorganic nanoparticles has been prepared by melt blending. The fillers investigated were manganese oxides (MnO and Mn₂O₃) and manganese oxalate (MnC₂O₄). The morphology and thermal stability of these nanocomposites have been studied by transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). The experimental results reveal that the addition of 10 wt% manganese oxides improves the thermal stability in air of polypropylene by about 70-80 °C. In a second step, these nanocomposites have been processed by melt spinning in order to produce multifilament yarn. The mechanical properties of these filaments have then been characterized. It is shown that just the addition of Mn₂O₃ improves the mechanical properties of polypropylene filaments. The flammability of these nanocomposites used as knitted fabrics has finally been evaluated with a mass loss calorimeter at 35 kW/m². This kind of experiment has not revealed a real improvement of fire properties.     

TGA/FTIR studies of segmented aliphatic polyurethanes and their nanocomposites prepared with commercial montmorillonites

Nanocomposites prepared with segmented polyurethane (SPU) and commercially available nanoclays (Cloisite™ Na⁺, Cloisite™ 15A, Cloisite™ 30B) were studied using thermogravimetric analysis coupled with Fourier Transform Infrared Spectroscopy (TGA/FTIR). The results showed that the thermal degradation of unfilled SPU and the 4, 6 and 10 wt% hand mixed nanocomposites occurred in two stages being the first due to degradation of hard segments and the second due to the degradation of soft segments. It was also found that the thermal stability of these nanocomposites was not improved by increasing nanoclay concentration except for SPU/Cloisite™ 15A nanocomposites were a 40 °C increase was observed. In a similar manner, FTIR spectra of the evolved gases obtained after the thermal degradation of these nanocomposites were qualitatively similar to the unfilled polymer except in those containing Cloisite™ 30B where isocyanate absorptions were detected. In contrast, SPU/Cloisite™ 30B nanocomposites prepared by in-situ polymerization, exhibited higher thermal stability than the corresponding hand mixed nanocomposites. In addition, these nanocomposites exhibited the presence of carbon dioxide in the evolved gases during its second degradation stage which was not observed in the hand mixed nanocomposites. In this case, it can be said that the presence of clays in the nanocomposites has a significant effect on the thermal degradation pathways.     

Combustion properties and thermal degradation behavior of polylactide with an effective intumescent flame retardant

An intumescent flame retardant spirocyclic pentaerythritol bisphosphorate disphosphoryl melamine (SPDPM) has been synthesized and its structure was characterized by Fourier transformed infrared spectrometry (FTIR), ¹H and ³¹P nuclear magnetic resonances (NMR). A series of polylactide (PLA)-based flame retardant composites containing SPDPM were prepared by melt blending method. The combustion properties of PLA/SPDPM composites were evaluated through UL-94, limiting oxygen index (LOI) tests and microscale combustion calorimetry (MCC) experiments. It is found that SPDPM integrating acid, char and gas sources significantly improved the flame retardancy and anti-dripping performance of PLA. When 25 wt% flame retardant was added, the composites achieved UL-94 V0, and the LOI value was increased to 38. Thermogravimetric analysis (TGA) showed that the weight loss rate of PLA was decreased by introduction of SPDPM. In addition, the thermal degradation process and possible flame retardant mechanism of PLA composites with SPDPM were analyzed by in situ FTIR.     

Influence of MWCNT morphology on dispersion and thermal properties of polyethylene nanocomposites

In this study a series of multi-walled carbon nanotube (MWCNT)/Polyethylene (PE) composites with different kinds and several concentrations of carbon nanotubes (CNTs) were investigated. The morphology and degree of dispersion of the fillers in the polymer matrix at different length scales was investigated using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Both individual and agglomerated MWCNTs were evident but a good dispersion was observed for some of them. TGA measurements were performed on nanocomposites in order to understand if CNTs affect the stabilization mechanism during thermal and oxidative degradation. The analysis demonstrates that MWCNTs presence slightly delays thermal volatilisation (15-20 °C) without modification of thermal degradation mechanism. In contrast, thermal oxidative degradation in air is delayed up to about 100 °C dependently from MWCNTs concentration, in the range used here (0.1-2.0 wt%), and degree of dispersion. The stabilization is due to the formation of a thin protective layer of entangled MWCNTs kept together by carbon char generated on the surface of the nanocomposites as shown by SEM images taken on degradation residues.     

Effect of ZnO and organo-modified montmorillonite on thermal degradation of poly(methyl methacrylate) nanocomposites

Since a few years ago, a topic of interest consists in developing composites filled with nanofillers to improve thermal degradation and flammability property of poly(methyl methacrylate) (PMMA). In the present work, the effects of ZnO nanoparticles and organo-modified montmorillonite (OMMT) on the thermal degradation of PMMA were investigated by thermogravimetric analysis (TGA). PMMA-ZnO and PMMA-OMMT nanocomposites were prepared by melt blending with different (2, 5, and 10 wt%) loadings. SEM and TEM analyses of nanocomposites were performed in order to investigate the dispersion of nanofillers in the matrix. According to TGA results, the addition of ZnO nanoparticles does not affect the thermal degradation of PMMA under an inert atmosphere. However, in an oxidative atmosphere, two contrary effects were observed, a catalytic effect at lower concentration of ZnO in the PMMA matrix and a stabilizing effect when the ZnO concentration is higher (10 wt%). In contrast, the presence of OMMT stabilizes the thermal degradation of PMMA whatever be the atmosphere. Differential thermal analysis (DTA) curves showed surprising results, because a dramatic change of exothermic reaction of the PMMA degradation process to an endothermic reaction was observed only in the case of OMMT. During the degradation of PMMA-ZnO nanocomposites, pyrolysis-gas chromatography coupled to mass spectrometer (Py-GC/MS) showed an increase in the formation of methanol and methacrylic acid while a decrease in the formation of propanoic acid methyl ester occurred. In the case of PMMA-OMMT systems, a very significant reduction in the quantity of all these degradation products of PMMA was observed with increasing OMMT concentration. It is also noted that during PMMA-OMMT degradation less energy was released as the decomposition is an endothermic reaction and the material was cooled.     

Preparation, characterization and biodegradation of biopolymer nanocomposites based on fumed silica

PLA and PCL based nanocomposites prepared by adding three different types of fumed silica were obtained by melt blending. Materials were characterized by means of Scanning Electron Microscopy (SEM), Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TGA) and Dynamic–Mechanical Thermal Analysis (DMTA).A good distribution of the fumed silica into both polymer matrices was observed. The highest thermo-mechanical improvements were reached by addition of the fumed silica with higher surface area. PLA and its nanocomposites were degraded in compost at 58 °C; at this temperature all samples presented a significant level of polymer degradation, but a certain protection action of silica towards PLA degradation was observed, whereas the addition of fumed silica did not show considerable influence on the degradation trend of PCL. These dissimilarities were attributed to the different degradation mechanism of the two polymers.     

Thermal oxidation products and kinetics of polyethylene composites

The thermal oxidation behavior of high-density polyethylene (HDPE) composites was investigated at 60 °C, 90 °C and 110 °C, using Fourier transform infrared (FTIR) spectroscopy and thermogravimetric analysis (TGA). The inorganic fillers do not modify the thermal oxidation mechanisms of HDPE. However, they have great effects on the thermal oxidation kinetics—both the activation energy and the pre-exponential factor increase. That means that although the addition of inorganic fillers retards the onset of thermal oxidation of HDPE, once the oxidation begins, it proceeds much faster than that of HDPE. Stability evaluation of HDPE composites by TGA was not consistent with the result by FTIR. The inorganic fillers influence the oxidation products and their distribution greatly. HDPE/STC and HDPE/mica oxidations were delineated by large amount of carbonyl formation, especially esters and ketones, while HDPE/wollastonite and HDPE/diatomite showed minimum carbonyl formation. In HDPE composites, there is a good relation between the carboxylic formation and the carbonyl index.     

Morphology and thermal degradation studies of melt-mixed poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) biodegradable polymer blend nanocomposites with TiO2 as filler

The morphology and thermal stability of melt-mixed poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) blend nanocomposites with small amounts of TiO₂ nanoparticles were investigated. The nanoparticles were mostly located in the PLA phase, with good dispersion of individual particles, although significant aggregation was also visible. The thermal stability and degradation behaviour of the different samples were studied using thermogravimetric analysis (TGA) and TGA-Fourier-transform infrared (FTIR) spectroscopy. Neat PCL showed better thermal stability than PLA, but the degradation kinetics revealed that PLA had a higher activation energy of degradation than PCL, indicating its degradation rate more strongly depends on temperature, probably because of a more complex degradation mechanism based on chain scission and re-formation. Blending of PLA and PCL reduced the thermal stabilities of both polymers, but the presence of TiO₂ nanoparticles improved their thermal stability. The nanoparticles also influenced the volatilization of the degradation products from the blend, acted as degradation catalyst and/or retarded the escape of volatile degradation products.     

Thermal Analysis of Micro- and Nano-Lignocellulosic Reinforced Styrene Maleic Anhydride Composite Foams

The aim of this study was to measure the thermal properties of foamed nano/macro filler–reinforced styrene maleic anhydride (SMA) composites. SMA (66%) as a polymer matrix (10% maleic anhydride content) and various fillers including wood flour, starch, α-cellulose, microcrystalline cellulose and cellulose nanofibrils as reinforcing agents (30%) and lubricant (4%) were used to manufacture the composites in a twin-screw extruder. According to the thermogravimetric analysis (TGA) results, thermal degradation of all the foamed composites was found to be lower than that of SMA composites. The storage modulus values were negatively affected with a second time foaming (reprocessing [recycling] the initially processed composites a second time), as were loss modulus and T_g. As a result, second-time-foamed composite modulus values were lower than those of the foamed composites. According to the melt flow index (MFI) results, viscosity of the SMA was found to increase with the addition of fillers.     

Effects of synthetic and natural zeolites on morphology and thermal degradation of poly(lactic acid) composites

Poly(lactic acid) (PLA) composites containing 5 wt% synthetic (type 4A) and natural (chabazite) zeolites were prepared using extrusion/injection molding. Morphological, structural, and thermal properties of composites were investigated by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC). DSC results revealed that the glass transition and melting temperatures were not significantly changed; however, the incorporation of both type 4A and chabazite zeolites enhanced the nucleation of PLA crystallites as well as increased the percent crystallinity. Thermal degradation properties of PLA and PLA/zeolite composites were studied by non-isothermal thermogravimetric analysis (TGA) in nitrogen atmosphere. TGA results showed that at temperatures above 300 °C, PLA/type 4A synthetic zeolite composites were thermally decomposed more easily than the PLA and PLA/chabazite natural zeolite composites. The apparent activation energies of thermal degradation of PLA and PLA/zeolites composites estimated using both the Flynn-Wall-Ozawa and Kissinger methods followed the same order: PLA/type 4A < PLA/chabazite < PLA.     

The amount of immobilized polymer in PMMA SiO2 nanocomposites determined from calorimetric data

For semicrystalline polymers there is an ongoing debate at what temperature the immobilized or rigid amorphous fraction (RAF) devitrifies (relaxes). The question if the polymer crystals are melting first and simultaneously the RAF devitrifies or the RAF devitrifies first and later on the crystals melt cannot be answered easily on the example of semicrystalline polymers. This is because the crystals, which are the reason for the immobilization of the polymer, often disappear (melt) in the same temperature range as the RAF. For polymer nanocomposites the situation is simpler. Silica nanoparticles do not melt or undergo other phase transitions altering the polymer-nanoparticle interaction in the temperature range where the polymer is thermally stable (does not degrade). The existence of an immobilized fraction in PMMA SiO₂ nanocomposites was shown on the basis of heat capacity measurements at the glass transition of the polymer. The results were verified by enthalpy relaxation experiments below the glass transition. The immobilized layer is about 2 nm thick at low filler content if agglomeration is not dominant. The thickness of the layer is similar to that found in semicrystalline polymers and independent from the shape of the nanoparticles. Nanocomposites therefore offer a unique opportunity to study the devitrification of the immobilized fraction (RAF) without interference of melting of crystals as in semicrystalline polymers. It was found that the interaction between the SiO₂ nanoparticles and the PMMA is so strong that no devitrification occurs before degradation of the polymer. No gradual increase of heat capacity or a broadening of the glass transition was found. The cooperatively rearranging regions (CRR) are either immobilized or mobile. No intermediate states are found. The results obtained for the polymer nanocomposites support the view that the reason for the restricted mobility must disappear before the RAF can devitrify. For semicrystalline polymers this means that rigid crystals must melt before the RAF can relax.     

Zero‐order kinetics of the thermal degradation of polypropylene/clay nanocomposites

The thermal degradation kinetics of polypropylene/clay microcomposites and nanocomposites were studied by thermogravimetric analysis. In comparison with pure polypropylene, the reaction order of the degradation of the composites became zero‐order, and the activation energy increased dramatically. The zero‐order kinetics were associated with the acidic sites (H⁺) created on the clay layers, whereas the increase in the activation energy was coupled with the shielding effect of clay. The kinetic analysis could provide additional mechanistic clues concerning the thermal stability and flammability of polymer/clay nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3713–3719, 2005     

Polylactide/exfoliated graphite nanocomposites with enhanced thermal stability,mechanical modulus,and electrical conductivity

We have prepared a series of polylactide/exfoliated graphite (PLA/EG) nanocomposites by melt‐compounding and investigated their morphology, structures, thermal stability, mechanical, and electrical properties. For PLA/EG nanocomposites, EG was prepared by the acid treatment and following rapid thermal expansion of micron‐sized crystalline natural graphite (NG), and it was characterized to be composed of disordered graphite nanoplatelets. It was revealed that graphite nanoplatelets of PLA/EG nanocomposites were dispersed homogeneously in the PLA matrix without forming the crystalline aggregates, unlike PLA/NG composites. Thermal degradation temperatures of PLA/EG nanocomposites increased substantially with the increment of EG content up to ～3 wt %, whereas those of PLA/NG composites remained constant regardless of the NG content. For instance, thermal degradation temperature of PLA/EG nanocomposite with only 0.5 wt % EG was improved by ～10 K over PLA homopolymer. Young's moduli of PLA/EG nanocomposites increased noticeably with the increment of EG content up to ～3 wt %, compared with PLA/NG composites. The percolation threshold for electrical conduction of PLA/EG nanocomposites was found to be at 3–5 wt % EG, which is far lower graphite content than that (10–15 wt % NG) of PLA/NG composites. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 850–858, 2010     

Melt compounding of polylactide/organoclay: Structure and properties of nanocomposites

A Brabender mixer was used to deagglomerate and disperse organomodified montmorillonite Cloisite® 30B (3 wt %) in polylactide (PLA) matrix to obtain nanocomposite systems. The influence of compounding conditions such as blending time (6.5, 10, 20, and 30 min) and compression molding on the nanostructure of nanocomposites was investigated. Molecular weight changes of the PLA matrices induced by melt compounding were determined. Good rheological behavior of the PLA during melt blending with Cloisite® 30B was observed. Prolongation of the blending process improved homogenization of the nanocomposites with the formation of more intercalated and exfoliated structures as revealed by transmission electron microscopy (TEM) and X‐ray analysis. Some orientation of the silicate nanoplatelets induced by compression molding of the nanocomposites was revealed by TEM. It was found that an increase of dispersion degree of the silicate layers modified pronouncedly the physical properties of nanocomposites through an increase of thermal stability as revealed by the thermogravimetric analysis, a decrease of crystallizability of the PLA matrix during melt‐crystallization and upon heating from the glassy, amorphous state. Rheological properties of the nanocomposites determined during dynamic frequency sweep appeared to be very sensitive to the nanostructure evolution. Moreover, the scanning electron microscopy and light microscopy investigations showed the presence of the micron‐size inorganic contaminations in the nanocomposites originating from organoclay Cloisite® 30B. These inclusions were resistive to deagglomeration during melt processing. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3392–3405, 2006     

Understanding the role of nanosilica particle surfaces in the thermal degradation of nanosilica-poly(methyl methacrylate) solution-blended nanocomposites: From low to high silica concentration

Nanocomposites of poly(methyl methacrylate) and 12 nm silica particles have been prepared by a casting procedure which allows the homogeneous dispersion of up to 35 wt% of silica. Twelve nanocomposites with compositions ranging from 1 to 35 wt% have been prepared and studied by Scanning Electron Microscopy, Fourier Transform Infrared Spectroscopy, Differential Scanning Calorimetry, Thermogravimetric Analysis and Isothermal Chemiluminescence. Thermal stability increases outstandingly as soon as 1 wt% of silica is added to PMMA. This effect is well-known but had not been explained up to now. Of the two main processes which initiate degradation in PMMA, radical formation at labile chain ends and random chain scission, it is the former which disappears in composites with 3 wt% of silica. The origin of the thermal stabilization in these polymer composites is thus the blocking of the PMMA chain end by the silica particle. At the same time, viscous flow decreases progressively, and composites with 20 wt% of silica or over are dimensionally stable even if heated at 300 °C for several hours. The concomitant decrease of viscous flow and increase of low temperature thermal stability shift the temperature range of application of these composites strongly, and the understanding of the silica surface role allows envisaging the control of the behaviour.