Oxidation of propane to acrylic acid and acetic acid over alkaline earth-doped Mo-V-Sb-O_x catalysts

Alkaline earth metal (Mg,Ca,Sr and Ba)-doped Mo-V-Sb-O x catalysts,prepared by a dry-up method,have been investigated for their catalytic performance in the oxidation of propane under different reaction conditions.The catalysts have been characterized by N2 adsorption-desorption,temperature-programmed desorption (TPD) of NH3,SEM and XRD.Influence of water vapor on the catalytic performance,particularly on the selectivities to acetic acid and acrylic acid,has also been studied.The selectivity to acrylic acid was improved significantly by the doping of alkaline earth metals to Mo-V-Sb-O x catalysts.The surface acidic sites of the catalyst decreased with the doping of the catalyst with alkaline earth metals,which ultimately was found to be beneficial for obtaining high selectivity to acrylic acid.The catalytic activity and product selectivities were found to be influenced by the reaction temperature,C3H8/O2 ratio and space velocity.A significant improvement in the selectivity to acrylic acid has also been observed by the addition of water vapor in the feed of propane and oxygen in the oxidation of propane.     

Selective Oxidation of Propane by Lattice Oxygen of Vanadium-Phosphorous Oxide in a Pulse Reactor

Selective oxidation of propane by lattice oxygen of vanadium-phosphorus oxide (VPO) catalysts was investigated with a pulse reactor in which the oxidation of propane and the re-oxidation of catalyst were implemented alternately in the presence of water vapor. The principal products are acrylic acid (AA),acetic acid (HAc), and carbon oxides. In addition, small amounts of C1 and C2 hydrocarbons were also found, molar ratio of AA to HAc is 1.4-2.2. The active oxygen species are those adsorbed on catalyst surface firmly and/or bound to catalyst lattice, i.e. lattice oxygen; the selective oxidation of propane on VPO catalysts can be carried out in a circulating fluidized bed (CFB) riser reactor. For propane oxidation over VPO catalysts, the effects of reaction temperature in a pulse reactor were found almost the same as in a steady-state flow reactor. That is, as the reaction temperature increases, propane conversion and the amount of C1 C2 hydrocarbons in the product increase steadily, while selectivity to acrylic acid and to acetic acid increase prior to 350℃ then begin to drop at temperatures higher than 350℃, and yields of acrylic acid and of acetic acid attained maximum at about 400℃. The maximum yields of acrylic acid and of acetic acid for a single-pass are 7.50% and 4.59% respectively, with 38.2% propane conversion. When theamount of propane pulsed decreases or the amount of catalyst loaded increases, the conversion increases but the selectivity decreases. Increasing the flow rate of carrier gases causes the conversion pass through a minimum but selectivity and yields pass through a maximum. In a fixed bed reactor, it is hard to obtainhigh selectivity at a high reaction conversion due to the further degradation of acrylic acid and acetic acid even though propane was oxidized by the lattice oxygen. The catalytic performance can be improved inthe presence of excess propane. Propylene can be oxidized by lattice oxygen of VPO catalyst at 250℃, nevertheless, selectivity to AA and to HAc are even lower, much more acetic acid was produced (molar ratio of AA to HAc is 0.19:1-0.83:1) though the oxidation products are the same as from propane.     

Selective oxidation of propane to acrylic acid over mixed metal oxide catalysts

The effects of metal atomic ratio, water content, oxygen content, and calcination temperature on the catalytic performances of MoVTeNbO mixed oxide catalyst system for the selective oxidation of propane to acrylic acid have been investigated and discussed. Among the catalysts studied, it was found that the MoVTeNbO catalyst calcined at a temperature of 600 ℃ showed the best performance in terms of propane conversion and selectivity for acrylic acid under an atmosphere of nitrogen. An effective MoVTeNbO oxide catalyst for propane selective oxidation to acrylic acid was obtained with a combination of a preferred metal atomic ratio （Mo1V0.31Te0.23Nb0.12）. The optimum reaction condition for the selective oxidation of propane was the molar ratio of C3H8 ：O2 ： H2O ： N2 = 4.4： 12.8 ： 15.3 ： 36.9. Under such conditions, the conversion of propane and the maximum yield of acrylic acid reached about 50% and 21%, respectively.     

Effect of diluent and reaction parameter on selective oxidation of propane over MoVTeNb catalyst using nanoflow catalytic reactor

The selective oxidation of propane to acrylic acid over an MoVTeNb mixed oxide catalyst, dried and calcined before reaction has been studied using high-throughput instrumentation, which is called nanoflow catalytic reactor. The effects of catalyst dilution on the catalytic performance of the MoVTeNb mixed oxide catalyst in selective oxidation of propane to acrylic acid were also investigated. The effects of some reaction parameters, such as gas hourly space velocity （GHSV） and reaction temperature, for selective oxidation of propane to acrylic acid over diluted MoVTeNb catalyst have also been studied. The configuration of the nanoflow is shown to be suitable for screen catalytic performance, and its operating conditions were mimicked closely to conventional laboratory as well as to industrial conditions. The results obtained provided very good reproducibility and it showed that preparation methods as well as reaction parameters can play significant roles in catalytic performance of these catalysts.     

Cr掺杂的丙烷选择氧化制丙烯酸高效催化剂

在丙烷选择氧化制丙烯酸催化剂MoVTeNbOx的活性相M1基础上掺杂一定量的Cr,当Cr/Nb摩尔比为0.002时,催化剂具有很高的丙烯酸选择性(78.3%)和收率(50.7%);并采用X射线衍射、X射线光电子能谱、程序升温还原、O2程序升温脱附、NH3程序升温脱附和异丙醇氧化等手段对催化剂的构效关系进行了探讨.结果表明,适量Cr的添加可调节催化剂表面Mo6+,V5+和Te4+等物种含量,提高催化剂的氧化能力,使丙烷转化率增加.同时,适量Cr的添加使得催化剂表面酸强度下降,酸性位点数量减少,从而抑制丙烯酸的深度氧化,提高了丙烯酸选择性.     

在复合金属氧化物催化剂上丙烷直接氧化制丙烯酸

丙烷直接氧化制丙烯酸是近年来催化氧化的热点课题。MoVTe(Sb)NbO复合金属氧化物催化剂是该反应最重要的一类催化剂。本文对该类催化剂的制备化学包括活化方式以及决定催化性能的主要活性相结构等方面的新近认识进行了系统评述；依据丙烷催化转化的反应途径，总结了有关催化剂元素组分在反应中的作用与功能的最新进展，调变催化剂的粒子尺寸与形貌、晶相组成与结构、表面酸碱性与氧化还原性是获得优良催化性能的关键因素。     

VPO催化剂的再生性质及其对晶格氧选择氧化丙烷的影响

采用脉冲反应器,研究了ＶＰＯ催化剂的再生性质及其对晶格氧选择氧化丙烷制丙烯酸和乙酸的影响,结果表明,ＶＰＯ催化剂与气相分子氧反应的速度要比丙烷与其 和氧反应的速度慢许多,因此以丙烷－Ｏ２共进料方式进行反应时,催化剂氧化再生是速度控制步骤,水是影响催化剂选择性的重要因素,但对活性影响不大,在反应温度下,水在ＶＰＯ催化剂 为可逆吸附,容易脱附流失,催化丙烷反应生成目的的产物的活性中心很稳定,主要是晶格     

A study of the surface region of the Mo-V-Te-O catalysts for propane oxidation to acrylic acid

The bulk mixed Mo-V-Te oxides possess high activity and selectivity in propane oxidation to acrylic acid and represent well-defined model catalysts for studies of the surface molecular structure-activity/selectivity relationships in this selective oxidation reaction. The elemental compositions, metal oxidation states, and catalytic functions of V, Mo, and Te in the surface region of the model Mo-V-Te-O system were examined employing low energy ion scattering (LEIS) and X-ray photoelectron spectroscopy (XPS). This study indicated that the surfaces of these catalysts are terminated with a monolayer, which possesses a different elemental composition from that of the bulk. The rates of propane consumption and formation of propylene and acrylic acid depended on the topmost surface V concentration, whereas no dependence of these reaction rates on either the surface Mo or Te concentrations was observed. These findings suggested that the bulk Mo-V-Te-O structure may function as a support for the unique active and selective surface monolayer in propane oxidation to acrylic acid. The results of this study have important practical consequences for the development of improved selective oxidation catalysts by introducing surface metal oxide components to form new surface active V-O-M sites for propane oxidation to acrylic acid.     

Preparation of AgBiVMoO/-Al2O3 Catalysts for the Partial Oxidation of Propane

A novel mixed sol method was developed for the preparation of supported catalysts. Analyses by means of XRD and BET show that a 40%AgBiVMoO/γ-Al2O3 catalyst prepared by this method possessed high specific surface area and high dispersion of the active phase. As a result, high acrylic acid selectivity of 8.5% was obtained when the catalyst was used in the reaction of propane partial oxidation to acrylic acid in a fixed-bed reactor.     

Roles of surface Te, Nb, and Sb oxides in propane oxidation to acrylic acid over bulk orthorhombic Mo-V-O phase

The outermost surfaces and subsurface layers of the orthorhombic (M1) Mo-V-O catalysts promoted with Te, Nb, and Sb oxide species at submonolayer surface coverage were examined by low-energy ion scattering (LEIS). This study indicated that the Nb oxide species was preferentially located at the topmost surface, while the subsurface Te and Sb concentrations declined gradually into the bulk. Although the original Mo-V-O catalyst was essentially unselective in propane oxidation to acrylic acid, significant improvement in the selectivity to acrylic acid was observed when Te, Nb, and Sb oxides were present as the surface species at submonolayer coverage. These findings further suggested that the formation of the surface V-O-M bonds (M = Nb, Te, or Sb) was highly beneficial for both the activity and selectivity of the orthorhombic Mo-V-O catalysts in propane oxidation to acrylic acid. The highest selectivity was observed when both Nb and Te (or Sb) oxide species were present at the surface. The selectivity trends established for the surface-promoted Mo-V-O catalyst parallel those found previously for the corresponding bulk Mo-V-M-O catalysts. These results further indicated that the introduction of surface metal oxide species is a highly promising method to prepare well-defined model catalysts for studies of the structure-activity/selectivity relationships as well as optimize the catalytic performance of the bulk mixed Mo-V-M-O catalysts for selective (amm)oxidation of propane.     

Selective Oxidation of Propane over CsFePVAsMo Heteropoly Compound Catalyst

Both the partially reduced and non-reduced multi-component heteropoly compound catalysts with Keggin structure were prepared and used for the selective oxidation of propane. The catalysts were characterized by IR, H2-TPR, NH3-TPD, SEM and XRD. The addition of Cs increased the selectivity of acrylic acid and acetic acid. The selective oxidation performance was greatly improved with the addition of As. Among all of the tested catalysts, the catalytic performance of the Cs1.8Fe0.16HxPVAs0.4Mo11O40 (non-reduced) was the best and the maximum yield of acrylic acid reached 16.42%.     

十六烷基膦酸配合的复合氧化物纳米催化剂稳定的O/W乳液中甲苯单一氧化为苯甲醛（英文）

苯甲醛是一种用途广泛的重要化学品,通过O2氧化甲苯制取苯甲醛是最佳生产途径,也是近几十年来工业界迫切需要的反应之一.虽然该反应在苄基上结合一个氧再脱除两个氢即可,对该反应的多相催化过程也已经研究了几十年,但其性能仍远远低于工业要求.当前的工业过程主要有甲苯氯化水解法和甲苯均相氧化法两种,但都存在严重的环境污染和腐蚀问题,且产品中含有少量卤素,阻碍了其在诸如香水或食品中的高端应用.近年来,以O2作为氧化剂及Pd,Au,Pt,Ag,Ru等贵金属或它们间的合金为催化剂的甲苯液相氧化反应研究取得了一些很好的进展,但仍然不能在高甲苯转化率下高选择性地得到苯甲醛.本课题组曾报道了一种高效的混相催化体系,以O2作为氧化剂将甲苯专一地催化氧化为苯甲醛,其中十六烷基膦酸-氧化铁(HDPA-FeOx)纳米颗粒处在甲苯和水的界面上,稳定了该O/W类皮克林乳液(Pickering).为了进一步提高催化剂晶格氧的移动性以提升催化活性,本文采用Mn, Co, Ni, Cu, Cr, Mo, V和Ti等一系列金属氧化物对催化剂HDPA-Fe Ox进行掺杂,同时使用一种特殊的纳米Al2O3作为载体,大大地增加了催化剂制备的便捷性和保证了催化剂在实际应用中的稳定性.TEM和XRD结果表明,Al2O3负载了金属氧化物后,其形貌仍为纳米棒状结构,并只能观察到Al2O3的晶相衍射峰,表明金属氧化物均匀地负载在其表面.BET结果表明,负载后的催化剂的孔结构与载体Al2O3类似.FT-IR结果表明,HDPA很好地吸附在了催化剂表面.TG结果表明,催化剂中HDPA含量与加入量相符,质量分数为~5%.结合前期工作可知,HDPA能够调整Fe M纳米棒表面催化性质,且以1 HDPA/nm2的密度为最佳,此时,甲苯液相氧化为苯甲醛的催化性能最佳.催化性能测试结果表明,催化剂吸附了HDPA后,甲苯的转化率显著增加,且只生成苯甲醛.在所考察的第二种掺杂金属中,以Ni的效果为最好.该催化剂在最佳反应条件下,甲苯转化率为83%(TOF=0.027nm–2·s–1),苯甲醛选择性为~100%.而Cr,Mo,V和Ti等高价金属则抑制了该反应,这也说明通过掺杂第二种金属调变晶格氧的活动性可影响反应性能.经过优化后,最佳反应条件为:p H值为2.5,反应温度为180°C.原位FT-IR结果表明, 180°C下,甲苯在吸附有HDPA的催化剂表面能够发生化学吸附,苄基C–H键解离并与晶格氧产生结合,形成了C6H5–CH2–O–Fe中间物种,该物种脱附即得苯甲醛.该温度下,表面HDPA对甲苯的化学吸附不可缺.     

还原性气氛对丙烷选择氧化催化剂Mo-V-Te-Nb-O结构及活性的影响

系统地研究了还原剂(氯化铵)添加到丙烷选择氧化合成丙烯酸催化剂Mo-V-Te-Nb-O混合氧化物中对催化剂性能的影响.实验结果表明,在制备过程中还原剂的存在明显地影响了所得催化剂晶格氧的活动性,而晶格氧的活动性对Mo-V-Te-Nb-O混合氧化物的催化活性有重要的影响.进一步的研究表明,添加还原剂引起了催化剂形貌和相组成的变化,这些对于丙烯酸的形成有着重要作用.具有较多M1相含量的催化剂在低温(<653 K)时表现出了高丙烯酸选择性,而具有较多M2相含量的催化剂则在高温(>653 K)时更有利于丙烯酸的生成.     

碱土金属对ZrO2-Al2O3及其负载Pd-Rh密偶催化剂的影响

采用胶溶法制备了一系列碱土金属改性的ZrO₂-Al₂O₃, 并以其为载体采用等体积浸渍法制备了Pd-Rh密偶催化剂. 采用低温N₂吸附-脱附、X射线衍射(XRD)、氨气程序升温脱附(NH3-TPD)对载体样品进行了表征. 结果表明, 碱土金属的添加增大了ZrO₂-Al₂O₃的比表面积, Sr-Zr-Al样品经1000 °C焙烧5 h后具有最大的比表面积, 为164 m²·g^-1. 对催化剂进行了H₂程序升温还原(H₂-TPR)、X射线光电子能谱(XPS)和活性表征, 考察了催化剂对C₃H₈的转化活性. 测试结果表明, 添加碱土金属能有效提高催化剂上丙烷的转化活性.     

丙烷选择氧化制丙烯醛催化剂中Ce的作用

考察了一系列助剂如:Cu、Zn、Mn、W、Ce、Pr、Nd等对Ag-Mo-P-O催化剂丙烷选择氧化制丙烯醛的影响.其中添加助剂Ce的Ag-Mo-P-O催化性能较好.添加Ce降低了丙烷氧化反应的活化能并有利于中间产物丙烯转化为丙烯醛.采用BET、XRD、H2-TPR、O2-TPD、C3H8-TPD和EPR等方法,研究了含Ce催化剂的结构和性质.结果表明,助剂Ce改善了催化剂的可还原性,并调变了催化剂中Mo5＋/Mo6＋比例,有利于催化剂上丙烷选择氧化生成丙烯醛,这可能归因于催化剂中形成Ce3＋＋Mo6＋Ce4＋＋Mo5＋氧化-还原循环的缘故.     

碱土金属修饰NaY分子筛催化乳酸脱水制丙烯酸:碱性位对催化活性的影响

采用碱土金属(Mg,Ca,Sr,Ba)对NaY分子筛进行改性,并采用氮气物理吸附、X射线衍射、氨气及二氧化碳程序升温脱附等技术对样品进行了表征,考察了阳离子物种对NaY结构、表面酸碱分布等的影响,以进一步甄别影响催化剂活性的关键因素.结果表明,阳离子物种所引入的碱性位尤其是中强碱性位控制着丙烯酸的生成,而表面酸性位则影...     

Importance of nanostructured vanadia for selective oxidation of propane to acrylic acid

Highly dispersed nanostructured vanadia supported on mesoporous silica SBA-15, prepared by controlled grafting/ion-exchange, has been found to exhibit high selectivities in propane partial oxidation to acrylic acid demonstrating its unique potential for mixed metal oxide catalyst development.     

Co3O4-CeO2氧化物对丙烷完全氧化的催化性能（英文）

挥发性有机化合物(VOCs)是全球大气污染物的主要来源,近年来已造成严重的环境问题.催化氧化是一种有效的、经济可行的VOCs去除技术,其研究的关键在于开发高效、稳定的催化剂.在本文中,我们采用柠檬酸法合成了一系列具有不同Co/(Ce+Co)摩尔比的Co3O4-CeO2二元氧化物催化剂,研究了其对丙烷(低碳VOCs)的催化氧化性能.在催化活性测试中,反应气的组成为0.2 vol.%C3H8和5 vol.%O2,Ar为平衡气,气体总流速为200 mL min^-1.实验结果表明,Ce的掺入能够明显提高Co3O4的丙烷催化氧化性能,Co3O4-CeO2催化剂的丙烷催化氧化活性顺序为CoCeOx-70>CoCeOx-90>Co3O4>CoCeOx-50>CoCeOx-20>CeO2.当Co/(Ce+Co)摩尔比为70%时,CoCeOx-70催化剂的丙烷催化氧化性能最好.在丙烷转化率达到90%时,CoCeOx-70催化剂的反应温度为310℃(GHSV=120000mL h^-1 g^-1),相比于单一的Co3O4催化剂的反应温度降低了25℃.XRD和TEM表征结果显示,在Co3O4-CeO2二元氧化物催化剂中存在Co3O4和CeO2两种晶型,同时随着Ce的掺入,催化剂的粒径明显降低.Raman光谱图显示,Ce的掺入使催化剂的晶格发生畸变,促进催化剂表面氧空位的产生,为催化剂中氧的迁移提供晶格位点.H2-TPR和C3H8-TPSR结果表明,Co3O4与CeO2间存在相互作用,能够提高催化剂的低温还原性能,以促进催化剂的丙烷催化氧化.O2-TPD和O 1s XPS结果表明,Ce的掺入能够增加催化剂表面活性氧物种的产生,提高催化剂中氧的移动性,从而提高了催化剂对丙烷的催化氧化活性.在对Co3O4和CoCeOx-70催化剂进行in-situ DRIFTS表征和简单的动力学研究,我们发现Ce的掺入不改变催化剂的丙烷催化氧化反应路径,其存在能够促进丙烷在催化剂表面的吸附和活化,以提高催化剂的丙烷催化氧化活性.同时,丙酮和酯作为中间物参与到丙烷的催化氧化反应过程中.此外,我们考察了反应气氛中水蒸气和CO2的存在对催化剂催化性能的影响.结果表明,CO2和水蒸气的存在都抑制了催化剂的丙烷催化氧化活性,催化性能随着CO2和水蒸气浓度的增加而降低.在相同条件下,水蒸气对催化剂催化性能的抑制作用明显大于CO2的抑制作用,但这种抑制作用会随着反应气中水蒸气和CO2的消失而消失.在稳定性测试中,CoCeOx-70催化剂表现出优异的抗水蒸气和CO2性能.在反应气中存在5 vol.%水蒸气和5 vol.%CO2的条件下,CoCeOx-70催化剂在50 h的稳定性测试中均未出现明显的失活现象.同时,经过10次加热和降温循环测试后,催化剂的催化活性也没有发生明显变化,这为CoCeOx-70催化剂的未来工业化的应用提供了可能.     

焦磷酸盐-磷酸盐复合催化剂高效催化乳酸脱水制丙烯酸

利用沉淀法制得焦磷酸盐与磷酸盐在浆状态下复配制备成复合催化剂,并用于催化乳酸脱水制丙烯酸.实验发现催化剂的组成对乳酸的转化率及丙烯酸的选择性有着重要的影响,当磷酸盐/焦磷酸盐质量比在30∶70～50∶50范围内,可以获得较高的乳酸的转化率和丙烯酸的选择性.催化反应条件如反应温度,乳酸进料浓度,液空速也被详细地进行了考察.此外,考察了该复合催化剂的稳定性.当催化剂连续运行56 h后,乳酸的转化率保持在96%以上,丙烯酸的选择性也高达57%.为了进一步揭示催化剂的结构与催化性能之间的关系,利用X射线粉末衍射、热重、扫描电镜和傅立叶红外等对催化剂进行了表征.     

多金属氧酸盐催化苯甲醇的选择性氧化：一个绿色可循环的高效催化氧化体系

以Keggin结构的几类杂多酸和三乙胺（TEA）为原料,通过简单的酸碱反应合成了相应杂多酸的TEA盐。 并以它们作为催化剂,30％H2O2作氧化剂,在不使用长链相转移剂的条件下,研究了它们催化苯甲醇选择氧化制备苯甲醛的反应性能。 结果表明,该类催化剂在苯甲醇的选择氧化反应中具有比相应杂多酸更高的催化活性或选择性。 其中[TEAH]H2PW12O40为最佳催化剂,在适宜的反应条件下,该催化剂上苯甲醇转化率可达99.5％以上,苯甲醛选择性达~100％。 催化剂可以被分离和循环使用多次,活性、选择性基本不变。 用水作溶剂,避免了有机溶剂的使用,是一个高效、绿色的苯甲醛选择氧化体系。