利用呼吸图案法制备聚(苯乙烯-b-丙烯腈)有序多孔薄膜

以自制的聚(苯乙烯-b-丙烯腈)(PS-b-PAN)嵌段共聚物为成膜材料, 采用呼吸图案法制备了有序多孔薄膜, 采用扫描电子显微镜(SEM)对薄膜形貌进行了分析, 研究了聚合物浓度、溶剂种类及共聚物结构对薄膜结构的影响. 结果表明, 薄膜表层为多孔结构, 且孔为圆形、以六方阵列形式排列; 薄膜表层下面是蜂窝状结构.以三氯甲烷(CHCl₃)为溶剂时, 在较高浓度下制备的薄膜表层孔间距较大, 蜂窝结构尺寸较小, 且形成了多层结构. 与CHCl₃为溶剂时相比, 挥发速度较快的二硫化碳(CS₂)作溶剂时制备的多孔薄膜有序性较好, 薄膜表层孔径和孔间距均较大, 蜂窝结构尺寸较小. 以没有PAN链段的聚苯乙烯大分子引发剂(PS-Cl)为成膜材料时, 制备的薄膜表层没有形成多孔结构, 而是形成了窝状结构. 同时, 通过对薄膜表层晕的研究证明了多孔薄膜表层缺陷是由水滴处于液膜下较深的位置造成的.     

Tunable morphology of 2D honeycomb-patterned films and the hydrophobicity of a ferrocenyl-based oligomer

Honeycomb-patterned polymer films with tunable pore size and regularity of ordered two- or three-dimensional hexagonal arrays have met with widespread interest in recent years in different areas, for instance as separation and superhydrophobic materials. Herein, 2D honeycomb-patterned films of amphiphilic ferrocenyl-based oligomer with cholesterol as side chains were prepared by the breath-figure method on solid surfaces and their surface-wetting behavior were tested. These films can be simply prepared by spreading a mixture of polymer and organic solvents on a solid surface under moist airflow and at an air/water interface without any extra moist airflow. An ordered 2D hexagonal array of pores with monodisperse size distribution can be obtained over a large area by changing various influencing factors, including humidity, wet volume, concentration, selective solvent, and spreading method, which provides a facile route to regulate the morphology of patterned porous films. The surface-wetting behavior indicates that a higher hydrophobicity of the ferrocenyl-based oligomer honeycomb films can be obtained by modulating the pore size and regularity. It is expected that this could promote the potential application of ordered porous polymer films in hydrophobic materials and biochemistry.     

Simple method for preparation of porous polyimide film with an ordered surface based on in situ self-assembly of polyamic acid and silica microspheres

In this Article, we addressed a facile method for the fabrication of porous polyimide film with an ordered surface based on the solvent-evaporation-assisted in situ self-assembly of polyamic acid (PAA, precursor of polyimide) and silica microspheres during vacuum-drying of PAA/silica colloid solution. Hydroxyl groups on the surface of silica microspheres have strong hydrogen-bonding with PAA chains, which improve the dispersion of silica microspheres in PAA/DMF solution and further help the self-assembly of PAA/silica colloid solution via solvent evaporation. The approach is simple, neither the preparation of special template nor complex preparation process and precise control over condition is necessary. Furthermore, the method could be employed for mass production of ordered porous polyimide films, and by changing the content and size of silica microspheres, the pore size and porous structure of the porous polyimide films could be tunable. The wettability behavior of the as-prepared porous polyimide films is also studied; the ordered surface topography of the porous polyimide films could change the wettability from hydrophilicity to hydrophobicity.     

甲醇气氛静态呼吸图法制备蜂窝状有序多孔膜

以原子转移自由基聚合方法合成的聚二甲基硅氧烷-b-聚苯乙烯(PDMS-b-PS)为铸膜材料,在静态呼吸图的基础上,首次在甲醇氛围下利用PDMS-b-PS的二硫化碳溶液铸膜得到了高度规整的蜂窝状有序多孔结构.研究了聚合物溶液浓度对孔径的影响,并与水蒸汽氛围制备的孔结构进行了比较.结果表明,甲醇气氛下制备的多孔膜的孔径比水蒸汽氛围下的大,且孔的断面形貌呈“U”形;孔径随着溶液浓度的增大而减小.该研究有利于呼吸图法制备有序结构材料技术的进一步发展,有助于人们更加准确与全面地认识呼吸图机理.     

聚苯乙烯-co-聚(2,3,4,5,6-五氟苯乙烯)共聚物: 合成及其多孔薄膜的制备

利用原子转移自由基聚合(ATRP)方法, 分别在三氟甲苯、含氟离子液体以及三氟甲苯/含氟离子液体混合溶剂体系中合成了聚苯乙烯-co-聚(2,3,4,5,6-五氟苯乙烯)(PS-co-PPFS)共聚物, 通过¹H NMR、¹⁹F NMR、元素分析以及凝胶渗透色谱法(GPC)对所得聚合物的分子链结构和组成进行了分析和表征. 随后, 利用静态呼吸图法分别在CS₂, CHCl₃ 和CH₂Cl₂ 中制备了有序多孔薄膜, 用扫描电子显微镜(SEM)观察其表面形貌, 并与利用分子量大小相当的聚苯乙烯均聚物(PS)制备的多孔薄膜进行了对比. 研究结果表明: 在三氟甲苯和含氟离子液体溶剂体系中, 均可利用ATRP 聚合方法获得窄分子量分布的PS-co-PPFS 共聚物(M_n＝5200～7900 g·mol^-1, i>M_w/M_n＝1.12～1.22). 对聚合物薄膜的扫描电子显微镜(SEM)观察和分析显示: 分别以CS₂, CHCl₃ 和CH₂Cl₂ 作为溶剂, 利用静态呼吸图法均可制备出PS-co-PPFS 共聚物多孔薄膜. 然而, 与在CHCl₃ 和CH₂Cl₂ 中制备的PS 均聚物多孔薄膜的表面形貌不同的是, PS-co-PPFS 共聚物多孔薄膜呈现出无序排列、平均孔径大小不同的两种孔结构; 在CHCl₃ 中制备所得薄膜的孔结构有序性相对较好, 两种孔的平均孔径分别为0.75 和0.37 μm.     

Porous thin films based on photo-cross-linked star-shaped poly(D,L-lactide)s

Self-assembly processes and subsequent photo-cross-linking were used to generate cross-linked, ordered microporous structures on the surfaces of well defined four-arm star-shaped poly(D,L-lactide) (PDLLA) thin films. The four-arm star-shaped PDLLAs were synthesized using an ethoxylated pentaerythritol initiator. Solutions of the PDLLAs were cast in a humid environment, and upon solvent evaporation, ordered honeycomb structures (or breath figures) were obtained. Correlations between molar mass, polymer solution viscosity, and pore dimensions were established. The average pore dimension decreased with increasing polymer solution concentration, and a linear relationship was observed between relative humidity and average pore dimensions. Highly ordered microporous structures were also developed on four-arm star-shaped methacrylate-modified PDLLA (PDLLA-UM) thin films. Subsequent photo-cross-linking resulted in more stable PDLLA porous films. The photo-cross-linked films were insoluble, and the honeycomb structures were retained despite solvent exposure. Free-standing, structured PDLLA-UM thin films were obtained upon drying for 24 h. Ordered microporous films based on biocompatible and biodegradable polymers, such as PDLLA, offer potential applications in biosensing and biomedical applications.     

Effect of composition,solvent exchange liquid and drying method on the porous structure of phenol–formaldehyde gels

Organic gels have been synthesized by sol–gel polycondensation of phenol (P) and formaldehyde (F) catalyzed by sodium carbonate (C). The effect of synthesis parameters such as phenol/catalyst ratio (P/C), solvent exchange liquid and drying method, on the porous structure of the gels have been investigated. The total and mesopore volumes of the PF gels increased with increasing P/C ratio in the range of P/C ≤ 8, after this both properties started to decrease with P/C ratio for P/C > 8 and the gel with P/C = 8 showed the highest total and mesopore volumes of 1.281 and 1.279 cm³ g⁻¹ respectively. The gels prepared by freeze drying possessed significantly higher porosities than the vacuum dried gels. The pore volume and average pore diameter of the freeze dried gels were significantly higher than those of the vacuum dried gels. T-butanol emerged as the preferred solvent for the removal of water from the PF hydrogel prior to drying, as significantly higher pore volumes and specific surface areas were obtained in the corresponding dried gels. The results showed that freeze drying with t-butanol and lower P/C ratios were favourable conditions for the synthesis of highly mesoporous phenol–formaldehyde gels.     

Construction of inorganic nanoparticles by micro-nano-porous structure of cellulose matrix

In our previous work, the CdS nanoparticles/cellulose films exhibited significantly high photocatalytic H₂ production efficiency under visible light irradiation than the ordinary CdS photocatalyst. In present paper, the CdS nanoparticles were synthesized in situ in pores of the regenerated cellulose substrate and the porous structure of cellulose, formation of the CdS nanoparticles and interactions between CdS and cellulose matrix in the composite films were investigated deeply. The experimental results indicated that the micro-nano-porous structure of the cellulose matrix could be used easily to create inorganic nanoparticles, which supplied not only cavities for the formation of nanoparticles, but also a shell (semi-stiff cellulose molecules support the pore wall) to protect their nano-structure. When the cellulose films with porous structure at wet state were immersed into inorganic ions solution, the ions interacted immediately with the –OH groups of cellulose, and then transformed into inorganic composite via another treatment, finally inorganic nanoparticles formed during the dry. The pore size of the cellulose matrix decreased from 180 nm (at wet state) to about 18 nm (at dry state), leading to the formation of nanoparticles. The results revealed that the CdS nanoparticles with a mean particle diameter about 6 nm were dispersed well, and were immobilized tightly in the cellulose matrix, resulting in a portable photocatalyst with high efficiency for photocatalytic for H₂ evolution. This is simple and “green” pathway to prepare the organic–inorganic hybrid materials.     

Synthesis and characterization of monodisperse porous polymer particles

Monodisperse porous polymer particles in the size range of 10 μm in diameter were prepared via seeded emulsion polymerization. Linear polymer (polystyrene seed) or a mixture of linear polymer and solvent or nonsolvent were used as inert diluents. The pore diameters of these porous polymer particles were on the order of 1000 Å with pore volumes up to 0.9 mL/g and specific surface areas up to 200 m²/g. The physical features of the porous polymer particles depended on the diluent type and the crosslinker content, as well as the molecular weight of polymer seed particles. By varying the molecular weight of the linear polymer, monodisperse porous polymer particles with different pore size distribution could be synthesized. Polymer seed with a low degree of crosslinking instead of linear polymer could also be used to prepare monodisperse porous polymer particles with smaller pore volume and pore size.     

Preparation of porous biodegradable PLLA with tunable pore size through simple variation of PEG/PLLA-blend crystallization conditions

In this study, porous poly(L-lactic acid) (PLLA) films are prepared via a facile and low-cost approach using poly(ethylene glycol) (PEG) and solution casting. In contrast to most studies, the PEG/PLLA samples are further processed under different crystallization conditions (i.e., different PLLA crystallization temperatures) before PEG removal. As the PEG is extracted via solvent at higher PLLA crystallization temperatures, the resultant PLLA samples have larger pores. Interconnected fibrillar-shaped pores are found in all systems, and the fibrillar-porous structure width is ~150 nm–1.2 μm, as observed via scanning electron microscopy. These pore sizes can be tuned by adjusting the blend composition and crystallization temperature. In addition, PEG/PLLA blends are subjected to hydrolytic degradation analysis according to their crystallization conditions. Higher PLLA crystallization temperature yields higher PLLA crystallinity and larger pores, as well as reduced surface interaction with water. Therefore, the PLLA degradation rate is decreased. The developed PLLA films have potential applications in drug delivery and tissue engineering.     

Monodisperse porous polymer particles: Formation of the porous structure

Monodisperse porous styrene-divinylbenzene copolymer particles were prepared via seeded emulsion polymerization using a mixture of linear polymer (polystyrene seed) and non-solvent as inert diluent. Experimental evidence was presented to describe the mechanism of formation of porous polymer particles during the copolymerization and solvent extraction stages, in which porosity was a consequence of phase separation in the presence of diluents. Pore structure formation was investigated by changes in copolymerization kinetics, gel content, crosslinking density, particle morphology, surface area, pore volume, and pore size distribution. The process of copolymerization was presented, based on the concepts of production, agglomeration, and fixation of the interior gel microspheres of polymer particles. A portion of linear polymer used as diluent was found to participate in the network structure while the porous matrix was built-up. The influence of the removal of the linear polymer from the matrix pores during the solvent extraction process on the porous structure was also discussed.     

Ordered porous films of biomass-based polymers by breath figure: a review

Ordered porous films of polymers with uniform pore size and ordered porous structure are extensively applied in many fields such as separation, biology, photoelectric devices, templates, and other fields, which is the current research frontier in the field of porous films. Among different methods of preparing ordered porous films, the method of breath figure (BF) has attracted much attention due to its simplicity and adjustability. Many factors have been proved to influence the structure of the porous films by the BF method and the used polymer is the most important one. Recently, under the background of energy crisis and environmental pollution, polymers from biomass have received a lot of attention because of their advantages of low carbon, green, good biocompatibility, and easy modification. Up to now, a large number of porous films of biomass-based polymers including cellulose, polylactic acid, and urushiol-based polymers have been prepared by the BF method. Therefore, this article is to make a detailed review of the physicochemical modification of biomass-based polymers, the preparation of ordered porous films via BF and their applications. The method of BF is firstly introduced. The research progress of porous films of biomass-based polymers including cellulose, polylactic acid, and urushiol-based polymers prepared by the BF method is then reviewed. Finally, this review highlights the use of honeycomb films as cell culture substrates, drug delivery, wound dressings, optoelectronic devices and mimicking woody cell walls. The prospects for the development of porous films of biomass-based polymers are proposed. Future research could focus on the preparation of ordered, functional, and biocompatible porous films with smaller pore sizes for more applications in different fields, such as separation, tissue engineering, and controlled release of drugs.

Graphic abstract

Ordered porous films of biomass-based polymers via physical and chemical modification would be prepared by the breath figure method for different applications.

     

Formation of heterogeneous polymer structures during photoinduced crosslinking of oligo(ester acrylates) in the presence of a nonpolymerizable component

The morphology of polymers prepared through the photoinduced polymerization of oligo(carbonate dimethacrylate) in the presence of different nonpolymerizable additives (methanol, dinonyl phthalate, hexane, toluene, benzene, and carbon tetrachloride) is studied via the method of atomic force microscopy. Depending on the nature and concentration of an additive, the photoinduced polymerization of the above composite systems is shown to be accompanied by microphase separation and formation of a porous polymeric material. In the case of methanol, homogeneous porous structures with characteristic pore sizes of several hundred nanometers are formed. In the case of dinonyl phthalate, the characteristic pore sizes lie below 100 nm. The synthesized porous polymers can sorb both polar and nonpolar solvents. The photoinduced polymerization of an oligomer in the medium of toluene, benzene, or carbon tetrachloride leads to the formation of polymer nanoparticles whose dimensions are controlled by the nature of a solvent.     

Characteristics of thin cellulose ester films spin-coated from acetone and ethyl acetate solutions

Spin-coated films of cellulose acetate (CA), cellulose acetate propionate (CAP), cellulose acetate butyrate (CAB) and carboxymethylcellulose acetate butyrate (CMCAB) have been characterized by ellipsometry, atomic force microscopy (AFM) and contact angle measurements. The films were spin-coated onto silicon wafers, a polar surface. Mean thickness values were determined by means of ellipsometry and AFM as a function of polymer concentration in solutions prepared either in acetone or in ethyl acetate (EA), both are good solvents for the cellulose esters. The results were discussed in the light of solvent evaporation rate and interaction energy between substrate and solvent. The effects of annealing and type of cellulose ester on film thickness, film morphology, surface roughness and surface wettability were also investigated. Electronic supplementary material  The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

热致相分离技术制备聚氨酯多孔膜的条件控制

采用自制的模具 ,利用热致相分离 (TIPS)的原理制备了聚氨酯 (PU)多孔膜 ,并重点研究了聚合物浓度对多孔膜的表面形貌、孔度大小、孔隙率和透湿率的影响 .在不同的聚合物浓度条件下制备的PU多孔膜的共同特征是底面 (与成膜平台接触面 )光滑平整 ,孔洞尺寸较小 ,为纳米级 ;而表面 (与空气接触的自由面 )的形貌结构较为复杂 ,但都有明显的孔洞出现 ,且孔洞的尺度大于底面 ,在微米级以上 .聚氨酯 1,4 二氧六环 (DO)形成的是上临界共溶温度 (UCST)体系 ,在发生相分离后底面与表面粗化时间的不同是导致形貌结构差异的主要原因 .改变冷台温度或调整DO H2 O的比例也会对PU多孔膜的孔度大小和形貌结构产生明显的影响     

Macroporous gels prepared at subzero temperatures as novel materials for chromatography of particulate-containing fluids and cell culture applications

Macroporous gels (MGs) with a broad variety of morphologies are prepared using the cryotropic gelation technique, i. e. gelation at subzero temperatures. These highly elastic hydrophilic materials can be produced from practically any gel-forming system with a broad range of porosity extending from elastic and porous gels with pore sizes up to 1.0 microm to elastic and sponge-like gels with pore sizes up to 100 microm. The versatility of the cryogelation technique is demonstrated by use of different chemical reactions (hydrogen bond formation, chemical cross-linking of polymers, free radical polymerization) mainly in an aqueous medium. Appropriate control over solvent crystallization (formation of solvent crystals) and rate of chemical reaction during the cryogelation allows the reproducible preparation of cryogels with tailored properties. Different approaches, such as chemical modification of reactive groups, grafting of the pore surface with an appropriate polymer, or direct copolymerization with functional monomers are used for control of the surface chemistry of MGs. Typically, MGs with pore sizes up to 1.0 microm are produced in the shape of beads and MGs with pore size up to 100 microm are prepared as monoliths, discs, and sheets. The difference in porous structure of MGs defines the main applications of these porous materials. Elastic beaded MGs are mostly used as carriers for cell and enzyme immobilization or for capture of low-molecular weight targets from particulate-containing fluids in expanded-bed mode. However, the elastic and sponge-like MG monoliths with interconnected pores measuring hundreds of mum have been successfully used as monolithic columns for chromatography of particulate-containing fluids (crude cell homogenates, viruses, whole cells, wastewater effluents) and as three-dimensional scaffolds for mammalian cell culture applications.     

Low-voltage anodized TiO<Subscript>2</Subscript> nanostructures studied by alternate current electrochemical microscopy and photoelectrochemical measurements

This paper presents the characterization of TiO₂ nanostructures obtained by low-voltage anodization using alternate current electrochemical microscopy (AC-SECM) and photoelectrochemical (PEC) measurements. TiO₂ nanostructures were obtained from the exposure of titanium foils to several aqueous acidic solutions of hydrofluoric acid + phosphoric acid at potentials of 1 to 3 V. Scanning electron microscopy, X ray diffraction, and atomic force microscopy studies evidence the formation of a thin porous amorphous layer (<600 nm) with pore size in the range of 200–1,000 nm. By AC-SECM studies at different bias, we were able to confirm the unambiguous semiconducting properties of as-obtained porous titania films, as well as differences in surface roughness and conductivity in specimens obtained at both potentials. The difference in conductivity persists in air annealed samples, as demonstrated by electrochemical impedance spectroscopy and PEC measurements. Specimens obtained at 3 V show lower photocurrent and dark current than those obtained at 1 V, regardless of their larger conductivity, and we proposed it is due to differences on the oxide layer formed at the pore bottom.     

Effects of polymer concentration and coagulation temperature on the properties of regenerated cellulose films prepared from LiOH/urea solution

Aqueous 5 wt% LiOH/12 wt% urea solution pre-cooled to −12 °C has a more powerful ability to dissolve cellulose compared to that of NaOH/urea and NaOH/thiourea solution system. The influences of the cellulose concentration and coagulation temperature on the structure, pore size and mechanical properties of the cellulose films prepared from LiOH/urea system were investigated. The cellulose films exhibited good mechanical properties either at wet or dry state and their pore size and water permeability at wet state can be controlled by changing the cellulose concentration or coagulation temperature. With a decrease of the coagulation temperature, the mechanical properties and optical transmittance of the cellulose films enhanced, as a result of the formation of relative smaller pore size and denser structures. This work provided a promising way to prepare cellulose films with different pore sizes at wet state and good physical properties at dry state.     

Nanoporous silica films containing aluminum and titanium

By utilizing surfactant aggregates as supramolecular templates, mesoporous and mesostructured silicas with highly ordered structures became available. The resulting mesoporous silicas are promising candidates to host various photo- and electro-active species along with catalytically active species, due to their large and controllable pore sizes, highly ordered pore arrangements with low dimensional geometries, and reactive surfaces. We have developed the rapid solvent evaporation method, which is a modified sol-gel process, for synthesizing the mesostructured silica-surfactant films as well as the mesoporous silica films. Supported thin films, self-standing films and bubbles of mesoporous silicas have been synthesized by the rapid solvent evaporation method. The microstructures of the films have also been successfully controlled by changing the synthetic conditions. Taking advantage of the ease of synthetic operation and the transparency and homogeneity of the resulting materials, we have been interested in the introduction of functional units into the mesostructured materials. This paper reports the synthesis of transparent films of titanium- and aluminum-containing nanoporous silicas to modify the surface properties (such as adsorptive and catalytic) of nanoporous silicas. The incorporation of Al led to the formation of cation exchange or acidic sites on the mesopore surface, as revealed by the cationic dye adsorption experiments. The photocatalytic reactions of the Ti-containing nanoporous silica films were also examined.     

Mesoporous metal oxides by vapor infiltration and atomic layer deposition on ordered surfactant polymer films

Catalysis, chemical separations, and energy conversion devices often depend on well-defined mesoporous materials as supports or active component elements. Herein, we show that ordered assembled organic surfactant films can directly template porous inorganic solids with surface area exceeding 1000 m(2)/g by infusing the polymers with reactive inorganic vapors, followed by anneal. The specific surface area, pore size, chemical composition, and overall shape of the product material are tuned by choice of the polymer and precursor materials as well as the influsion and postinfusion treatment conditions. X-ray diffraction, infrared spectroscopy, and electron microscopy show that vapor infusion changes both the physical and chemical structure of the starting ordered polymer films, consistent with quantified trends in specific surface area and pore size distribution measured by nitrogen adsorption after film annealing. This method yields porous TiO(2) films, for example, that function as an anode layer in a dye-sensitized solar cell.