Comparative evaluation of MILP flowshop models

This paper investigates the performance of two families of mixed-integer linear programing (MILP) models for solving the regular permutation flowshop problem to minimize makespan. The three models of the Wagner family incorporate the assignment problem while the five members of the Manne family use pairs of dichotomous constraints, or their mathematical equivalents, to assign jobs to sequence positions. For both families, the problem size complexity and computational time required to optimally solve a common set of problems are investigated. In so doing, this paper extends the application of MILP approaches to larger problem sizes than those found in the existing literature. The Wagner models require more than twice the binary variables and more real variables than do the Manne models, while Manne models require more constraints for the same sized problems. All Wagner models require much less computational time than any of the Manne models for solving the common set of problems, and these differences increase dramatically with increasing number of jobs and machines. Wagner models can solve problems containing larger numbers of machines and jobs than the Manne models, and hence are preferable for finding optimal solutions to the permutation flowshop problem with makespan objective.     

Single-job lot streaming in m − 1 two-stage hybrid flowshops

This paper studies the single-job lot streaming problem in a two-stage hybrid flowshop that has m identical machines at the first stage and one machine at the second stage, to minimise the makespan. A setup time is considered before processing each sublot on a machine. For the problem with the number of sublots given, we prove that it is optimal to use a rotation method for allocating and sequencing the sublots on the machines. With such allocation and sequencing, the sublot sizes are then optimised using linear programming. We then consider the problem with equal sublot sizes and develop an efficient solution to determining the optimal number of sublots. Finally optimal and heuristic solution methods for the general problem are proposed and the worst-case performance of the equal-sublot solution is analysed. Computational results are also reported demonstrating the close-to-optimal performances of the heuristic methods in different problem settings.     

On the Development of a Mixed-Integer Linear Programming Model for the Flowshop Sequencing Problem

This paper describes the development of a mixed-integer linear programming (MILP) model for the standard N-job, M-machine flowshop sequencing problem. Based on an earlier all-integer model developed by Wagner, this MILP model has been used to solve optimally problems with as many as 25 jobs and as many as 10 machines. Variants of the standard flowshop model, including a variety of performance measures, are also presented. Computational experience involving the successful solution of over 175 flowshop problems is discussed, and suggestions for future research projects are offered.     

New MILP models for the permutation flowshop problem

Two new mixed-integer linear programming (MILP) models for the regular permutation flowshop problem, called TBA and TS3, are derived using a combination of JAML (job-adjacency, machine-linkage) diagrams and variable substitution techniques. These new models are then compared to the incumbent best MILP models (Wilson, WST2, and TS2) for this problem found in the flowshop sequencing literature. We define the term best to mean that a particular model or set of models can solve a common set of test flowshop problems in significantly less time than other competing models. In other words, the two new MILP models (TBA and TS3) become the challengers to the current incumbent best models (Wilson, WST2, TS2.). Both new models are shown to require less time, on average, than the current best models for solving this set of problems; and the TS3 model is shown to solve these problems in statistically significantly less time than the other four models combined.     

Tabu search for non-permutation flowshop scheduling problem with minimizing total tardiness

This paper deals with the non-permutation flowshop problem which means that the job sequences are allowed to be different on machines. The objective function is minimizing the total tardiness. Firstly, three mixed-integer linear programming (MILP) models for non-permutation flowshop problems are described, and then are analyzed and assessed their relative effectiveness. Secondly, two Tabu search based algorithms, denoted by LH1 and LH2, are proposed to solve the complicated non-permutation flowshop problems. The algorithms are constructed on specific neighborhood structures which enable the searching method effective. Finally, the performance is evaluated against Taillard’s famous benchmark. Computational experiments show that the proposed algorithms, LH1 and LH2, are significantly superior to the L_TS algorithm. And the percentages of improved permutation flowshop instances by LH1 and LH2 algorithms are about 87.8% and 98.3% with respect to total tardiness, respectively. The non-permutation schedules also have achieved significant improvement in four different scenarios of due dates. Consequently, average percentage improvement (API) is 14.52% for flowshop problems with low tardiness factors. It is evident that exploring non-permutation schedule is effective and necessary for low tardiness factors.     

Flowshop scheduling problem to minimize total completion time with random and bounded processing times

The flowshop scheduling problems with n jobs processed on two or three machines, and with two jobs processed on k machines are addressed where jobs have random and bounded processing times. The probability distributions of random processing times are unknown, and only the lower and upper bounds of processing times are given before scheduling. In such cases, there may not exist a unique schedule that remains optimal for all feasible realizations of the processing times, and therefore, a set of schedules has to be considered which dominates all other schedules for the given criterion. We obtain sufficient conditions when transposition of two jobs minimizes total completion time for the cases of two and three machines. The geometrical approach is utilized for flowshop problem with two jobs and k machines.     

An efficient heuristic based on machine workload for the flowshop scheduling problem with setup and removal

We are concerned in this paper with solving ann jobs,M machines flowshop scheduling problem where the objective function is the minimization of the makespan. We take into account setup, processing and removal times separately. After drawing up a synthesis of existing work which addresses this type of problems, we propose a new heuristic algorithm which is based on the machine workload to find an efficient permutation schedule. Computational experiences show that our algorithm yields excellent results, particularly when bottleneck machines are present.     

Two-Stage,Hybrid Flowshop Scheduling Problem

This paper describes the two-stage flowshop problem when there are identical multiple machines at each stage, and shows that the problem is NP-complete. An efficient heuristic algorithm is developed for finding an approximate solution of a special case when there is only one machine at stage 2. The effectiveness of the proposed heuristic algorithm in finding a minimum makespan schedule is empirically evaluated and found to increase with the increase in the number of jobs.     

Performance of scheduling algorithms for no-wait flowshops with parallel machines

We study the performance of scheduling algorithms for a manufacturing system, called the ‘no-wait flowshop’, which consists of a certain number of machine centers. Each center has one or more identical parallel machines. Each job is processed by at most one machine in each center. The problem of finding the minimum finish time schedule is considered here in a flowshop consisting of two machine centers. Heuristic algorithms are presented and are analyzed in the worst case performance context. For the case of two centers, one with a single machine and the other with m, two heuristics are presented with tight performance guarantees of 3 − (1/m) and 2. When both centers have m machines, a heuristic is presented with an upper bound performance guarantee of . It is also shown that this bound can be reduced to 2(1 + ε). For the flowshop with any number of machines in each center, we provide a heuristic algorithm with an upper bound performance guarantee that depends on the relative number of machines in the centers.     

Minimizing total tardiness on a two-machine re-entrant flowshop

We present a branch and bound algorithm for a two-machine re-entrant flowshop scheduling problem with the objective of minimizing total tardiness. In the re-entrant flowshop considered here, all jobs must be processed twice on each machine, that is, each job should be processed on machine 1, machine 2 and then machine 1 and machine 2. By regarding a job as a pair of sub-jobs, each of which represents a pass through the two machines, we develop dominance properties, a lower bound and heuristic algorithms for the problem, and use these to develop a branch and bound algorithm. For evaluation of the performance of the algorithms, computational experiments are performed on randomly generated test problems and results are reported. Results of the experiments show that the suggested branch and bound algorithm can solve problems with up to 20 sub-jobs in a reasonable amount of CPU time, and the average percentage gap of the heuristic solutions is about 13%.     

Scheduling parallel machines with single vehicle delivery

We investigate the integrated production and distribution scheduling problem in a supply chain. The manufacturer’s production environment is modeled as a parallel machine system. A single capacitated vehicle is employed to deliver products in batches to multiple customers. The scheduling problem can also be viewed as either parallel machines with delivery considerations or a flexible flowshop. Different inventory holding costs, job sizes (volume or storage space required in the transportation unit), and job priorities are taken into account. Efficient mathematical modeling and near-optimal heuristic approaches are presented for minimizing total weighted completion time.     

A Heuristic for the Control of Inventory in a Multi-echelon Environment with Transportation Costs and Capacity Limitations

This paper develops, demonstrates and tests a heuristic procedure for controlling finished goods in a multi-echelon environment where there are significant transportation costs and capacity limitations on storage and transportation resources. This overall problem can be formulated as a large, mixed-integer linear programme (MILP), but solving such a model for practical-sized problems is costly and time-consuming, or even impossible, given computer systems typically used by businesses. Instead, the MILP formulation is used to both motivate and provide a benchmark for testing the performance of the heuristic procedure developed in this paper. When compared to the optimal results from the MILP, the cost performance of the heuristic procedure is found to be excellent.     

A heuristic for scheduling in a two-stage hybrid flowshop with renewable resources shared among the stages

In this paper we propose a heuristic for solving the problem of resource constrained preemptive scheduling in the two-stage flowshop with one machine at the first stage and parallel unrelated machines at the second stage, where renewable resources are shared among the stages, so some quantities of the same resource can be used at different stages at the same time. Availability of every resource at any moment is limited and resource requirements of jobs are arbitrary. The objective is minimization of makespan. The problem is NP-hard. The heuristic first sequences jobs on the machine at stage 1 and then solves the preemptive scheduling problem at stage 2. Priority rules which depend on processing times and resource requirements of jobs are proposed for sequencing jobs at stage 1. A column generation algorithm which involves linear programming, a tabu search algorithm and a greedy procedure is proposed to minimize the makespan at stage 2. A lower bound on the optimal makespan in which sharing of the resources between the stages is taken into account is also derived. The performance of the heuristic evaluated experimentally by comparing the solutions to the lower bound is satisfactory.     

The Systems Approach to Hospitals

By exploiting the relationship between scheduling and sorting, this paper describes a functional heuristic algorithm for seeking a quick and approximate solution to the n-job, M-machine flowshop scheduling problem under the assumption that all jobs are processed on all machines in the same order and no passing of jobs is permitted. The proposed functional heuristic algorithm can be executed by hand for reasonably large size problems and yields solutions which are closer to optimal solutions than those obtained by Palmer's slope index algorithm.     

Stochastically minimizing total flowtime in flowshops with no waiting space

The problem of scheduling n jobs in a two-machine flowshop with constant and known processing times is considered with the total flowtime performance measure. The machines are subject to random breakdowns and there is no waiting space between them. The problem is formulated and an expression for the completion time of the jobs is obtained in terms of the processing times and the breakdown elements. Provided that the counting processes associated with both machines have stationary increments property, a sequence that stochastically minimizes the performance criterion is established for the cases when only the first or the second machine suffers breakdowns.     

A branch-and-bound algorithm for three-machine flowshop scheduling problem to minimize total completion time with separate setup times

In this paper, we address the three-machine flowshop scheduling problem. Setup times are considered separate from processing times, and the objective is to minimize total completion time. We show that the three-site distributed database scheduling problem can be modeled as a three-machine flowshop scheduling problem. A lower bound is developed and a dominance relation is established. Moreover, an upper bound is developed by using a three-phase hybrid heuristic algorithm. Furthermore, a branch-and-bound algorithm, incorporating the developed lower bound, dominance relation, and the upper bound is presented. Computational analysis on randomly generated problems is conducted to evaluate the lower and upper bounds, the dominance relation, and the branch-and-bound algorithm. The analysis shows the efficiency of the upper bound, and, hence, it can be used for larger size problems as a heuristic algorithm.     

A self-adaptive differential evolution heuristic for two-stage assembly scheduling problem to minimize maximum lateness with setup times

The two-stage assembly flowshop scheduling problem has been addressed with respect to different criteria in the literature where setup times are ignored. For some applications, setup times are essential to be explicitly considered since they may take considerable amount of time. We address the two-stage assembly flowshop scheduling problem with respect to maximum lateness criterion where setup times are treated as separate from processing times. We formulate the problem and obtain a dominance relation. Moreover, we propose a self-adaptive differential evolution heuristic. To the best of our knowledge, this is the first attempt to use a self-adaptive differential evolution heuristic to a scheduling problem. We conduct extensive computational experiments to compare the performance of the proposed heuristic with those of particle swarm optimization (PSO), tabu search, and EDD heuristics. The computational analysis indicates that PSO performs much better than tabu and EDD. Moreover, the analysis indicates that the proposed self-adaptive differential evolution heuristic performs as good as PSO in terms of the average error while only taking one-third of CPU time of PSO.     

Two-machine flowshop scheduling problems involving a batching machine with transportation or deterioration consideration

This paper considers two scheduling problems for a two-machine flowshop where a single machine is followed by a batching machine. The first problem is that there is a transporter to carry the jobs between machines. The second problem is that there are deteriorating jobs to be processed on the single machine. For the first problem with minimizing the makespan, we formulate it as a mixed integer programming model and then prove that it is strongly NP-hard. A heuristic algorithm is proposed for solving this problem and its worst case performance is analyzed. The computational experiments are carried out and the numerical results show that the heuristic algorithm is effective. For the second problem, we derive the optimal algorithms with polynomial time for minimizing the makespan, the total completion time and the maximum lateness, respectively.     

A hybrid three-stage flowshop problem: Efficient heuristics to minimize makespan

We treat a problem of scheduling n jobs on a three stages hybrid flowshop of particular structure (one machine in the first and third stages and two dedicated machines in stage two). The objective is to minimize the makespan. This problem is NP-complete. We propose two heuristic procedures to cope with realistic problems. Extensive experimentation with various problem sizes are conducted and the computational results show excellent performance of the proposed heuristics.