甲烷干气重整反应中镍基催化剂上表面积碳研究(英文)

镍基催化剂上积碳是甲烷干气重整反应急需解决的关键问题。实验采用ＴＰＳＲ、ＴＰＤ、ＸＰＳ和脉冲反应等方法系统研究了镍基催化剂表面积碳的形态和特点。热力学研究表明,在５７３ Ｋ到１２７３ Ｋ的温度范围内,催化剂的表面积碳是不可避免的。ＴＰＳＲ、ＸＰＳ和ＴＰＤ研究表明,甲烷在催化剂表面裂解将形成至少三种碳物种：Ｃα、Ｃβ和Ｃγ。这三种碳物种具有不同的表面迁移能力、热稳定性和反应活性。其中,Ｃα物种在甲烷干气重整反应中是一种非常活泼和重要的中间体;Ｃγ物种则可能是表面积碳的前驱物：部分脱氢的Ｃβ物种能够与Ｈ２或ＣＯ２反应生成ＣＨ４或ＣＯ。     

Study on the Reaction Mechanism for Carbon Dioxide Reforming of Methane over supported Nickel Catalyst

The adsorption and dissociation of methane and carbon dioxide for reforming on nickel catalyst were extensively investigated by TPSR and TPD experiments. It showed that the decomposition of methane results in the formation of at least three kinds of surface carbon species on supported nickel catalyst, while CO2 adsorbed on the catalyst weakly and only existed in one kind of adsorption state. Then the mechanism of interaction between the species dissociated from CH4 and CO2 during reforming was proposed.     

Effects of CO2 content on the activity and stability of nickel catalyst supported on mesoporous nanocrystalline zirconia

The effects of carbon dioxide content on the catalytic performance and coke formation of nickel catalyst supported on mesoporous nanocrystalline zirconia with high surface area and pure tetragonal crystalline phase were investigated in methane reforming with carbon dioxide. The samples were characterized by XRD, BET, TPR, TPO, TPH, TEM, and SEM techniques. The catalyst prepared showed high surface area and a mesoporous structure with a narrow pore size distribution. The obtained results revealed that the increase in CO2 content increased the methane conversion and stability of the catalyst and significantly reduced the coke deposition. The TPH analysis showed that several species of carbon with different reactivities toward hydrogenation were deposited on the spent catalysts employed under different CO2 contents.     

甲烷与二氧化碳重整制取合成气反应的研究 (I)Sr_(1-x)La_xNiAl_(11)O_(19)催化活性表征

对具有磁铅石结构的Ｓｒ１－ｘＬａｘＮｉＡｌ１１Ｏ１９对甲烷与二氧化碳重整反应的催化活性、积炭量和稳定性进行了研究．不同还原温度下催化剂的ＸＲＤ和催化活性的实验结果表明，金属镍是ＣＨ４＋ＣＯ２重整反应的活性组分，金属镍含量越大，反应活性越高．反应后催化剂积炭量的分析结果说明，在相同镍含量和分散度的情况下，Ｌａ３＋离子对Ｓｒ２＋离子调变，可以降低催化剂的表面酸性，提高催化剂的抗积炭能力．ＬａＮｉＡｌ１１Ｏ１９是一种具有较好催化活性、稳定性和抗积炭性能的催化剂．     

用于甲烷分解和甲烷二氧化炭重整的碳材料催化剂研究进展

The decomposition and CO2 reforming of methane,respectively,are promising alternatives to industrial steam methane reforming. In recent years,research has been focused on the development of catalysts that can operate without getting deactivated by carbon deposition,where,in particular,carbon catalysts have shown positive results. In this work,the role of carbon materials in heterogeneous catalysis is assessed and publications on methane decomposition and CO2 reforming of methane over carbon materials are reviewed. The influence of textural properties(BET surface area and micropore volume,etc.) and oxygen surface groups on the catalytic activity of carbon materials are discussed. In addition,this review examines how activated carbon and carbon black catalysts,which are the most commonly used carbon catalysts,are deactivated. Characteristics of the carbon deposits from methane are discussed and the influence of the reactivity to CO2 of fresh carbon and carbonaceous deposits for high and steady conversion during CO2 reforming of CH4 are also considered.     

CH4/CO2重整Ni基催化剂制备与催化性能的关系

用四种浸渍程序制备Ｎｉ－Ｍｇ／γ－Ａｌ２Ｏ３催化剂,其ＣＨ４／ＣＯ２重整制合成气的活性和积炭量的测试表明真空浸渍法最好,其次是二次不等量浸渍。现场ＣＯ歧化和ＣＨ４解离积炭实验表明,Ｎｉ基催化剂的积炭主要从反应生成物ＣＯ的歧化而来     

氮化SBA-16负载镍基催化剂的制备及其对甲烷二氧化碳重整反应的催化性能

通过软模板法合成了SBA-16分子筛,采用高温氨气氮化的方法使有序介孔硅材料中的氧原子部分被氮原子取代,得到氮化的SBA-16载体(SBA-16-N)。采用满孔浸渍法制备了镍基催化剂,并将制得的Ni/SBA-16和Ni/SBA-16-N催化剂用于甲烷二氧化碳重整反应。通过透射电镜、氮气物理吸附、X射线衍射、X射线光电子能谱和二氧化碳程序升温脱附等手段研究了载体和催化剂的结构,并利用热重分析对反应之后回收催化剂进行了表征。结果表明,高温氮化后的分子筛中掺入了氮元素,增加了载体的碱性,改善了载体对反应气体的吸附活化能力,增强了载体与金属之间的相互作用,从而提高了催化剂的活性和抗积炭性能。     

Ultra-stable Ni catalysts for methane reforming by carbon dioxide

Methane reforming by carbon dioxide has been studied over ultra-stable Ni catalysts. The catalyst was characterized by XRD, IR and TEM and temperature programmed hydrogenation. The nickel–magnesia solid solution catalyst containing low nickel has shown excellent stability (>3000 h) and no carbon deposition in the methane reforming by carbon dioxide. It was also found that the small nickel metal particle interaction with support surface is effective for the inhibition of carbon formation.     

Carbon Deposits Formed on the Surface of Ru–Ni Catalysts During the Mixed Reforming of Methane Process

Monometallic nickel and bimetallic ruthenium–nickel catalysts supported onto aluminum oxide without additives and aluminum oxide modified with MgO and CaO were prepared by an impregnation method. The catalysts were tested in the process of the mixed reforming of methane, and their properties were characterized by thermogravimetry, scanning electron microscopy, and X-ray diffractometry. The total organic carbon content of the catalysts was also measured. The promoting effect of ruthenium and structural promoters on the catalytic activity of Ni/Al₂O₃ was confirmed. The Ru–Ni/MgO–Al₂O₃ catalyst exhibited the highest stability and activity; this fact can be explained by the increased adsorption of methane on the surface of ruthenium–nickel clusters.     

Effects of Ce/Zr ratio on the structure and performances of Co-Ce_（1-x）Zr_xO_2 catalysts for carbon dioxide reforming of methane

The Co-incorporated Ce1-xZrxO2 catalysts were prepared by co-precipitation for carbon dioxide reforming of methane. The ratio of Ce to Zr was varied to optimize the performances of co-precipitated Co-Ce-Zr-Ox catalysts. The prepared catalysts were characterized by various physico-chemical characterization techniques including TPR, X-ray diffraction, N2 adsorption at low temperature, XPS and CO2-TPSR. The co-precipitated Co-Ce0.8Zr0.2O2 sample containing 16% CoO exhibited a higher catalytic activity among the five catalysts, and the activity was maintained without significant loss during the reaction for 60 h. Under the conditions of 750 ℃, 0.1 MPa, 36000 ml/(h·g{cat}), and CO2/CH4 molar ratio of 1 : 1, the CO2 conversion over this catalyst was 75% while the CH4 conversion was 67%. The cubic Ce0.8Zr0.2O2 facilitated a higher dispersion and a higher reducibility of the cobalt component, and the apparent activation energy for Co-Ce0.8Zr0.2O2 sample was 49.1 kJ/mol in the CO2/CH4 reforming reaction. As a result, the Co-Ce0.8Zr0.2O2 sample exhibited a higher activity and stability for the reforming of CH4 with CO2.     

STUDIES OF THE MOBILITY OF SURFACE CARBON FORMED BY THE DECOMPOSITION OF METHANE ON SUPPORTED TRANSITION METAL CATALYSTS

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甲烷催化部分氧化制合成气的反应机理

借助脉冲反应、质谱-程序升温表面反应（MS-TPSR）等技术研究了Ni／α-Al2O3催化剂上甲烷催化部分氧化制合成气（POM）的反应机理．结果表明,NiO上CH4不能解离产生H2只有当NiO被CH4还原为Ni0后,CH4才能解高产生H2,Ni0是CH4活化和POM反应的活性相;POM反应机理遵循直接氧化机理,CH4和O2均在Ni0上活化,活化过程形成的Ni…C和Niδ…Oδ物种是反应历程中的关键物种,Niδ …Oδ物种高选择性地与CH4解离产生的碳物种Ni…C反应生成CO．     

Rh doping effect on coking resistance of Ni/SBA-15 catalysts in dry reforming of methane

A series of SBA-15 supported bimetallic Rh–Ni catalysts with different weight ratio of Rh/Ni in the range of 0–0.04 were prepared for carbon dioxide reforming of methane. The doping effect of Rh on catalytic activity as well as carbon accumulation and removal over the catalysts was studied. The characterization results indicated that the addition of a small amount of Rh promoted the reducibility of Ni particles and decreased the Ni particle size. During the dry reforming reaction, the carbon deposition was originated from CH4 decomposition and CO disproportionation. The Rh–Ni catalyst with small metallic particle size inhibited the carbon formation and exhibited high efficiency in the removal of coke. In comparison with bare Ni-based catalyst, the Rh–Ni bimetallic catalysts showed high activity and stability in the dry reforming of methane.     

TPSR STUDIES OF THE ACTIVATION OF METHANE ON SUPPORTED PLATINUM CATALYSTS

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CO2／CH4重整镍基催化剂制备与性能的关系

一般浸渍法与真空浸渍法的比较说明,真空浸渍制备的催化剂,其表面具有较多的Ｎｉ原子,催化活性较高,现场ＴＰＯ实验表明,ＣＯ岐化的积炭量大于ＣＨ４解离的积炭量。从而提出镍基催化剂的积炭主要来自反应生成气ＣＯ的岐化。     

Effect of MgO promoter on Ni-based SBA-15 catalysts for combined steam and carbon dioxide reforming of methane

A series of Ni/SBA-15 catalysts with Ni contents ranging from 5 wt% to 15 wt%, as well as another series of 10%Ni/MgO/SBA-15 catalysts, in which the range of the MgO content was from 1 wt% to 7 wt%, were prepared, and their catalytic performances for the reaction of combined steam and carbon dioxide reforming of methane were investigated in a continuous flow microreactor. The structures of the catalysts were characterized using the XRD, H2-TPR and CO2-TPD techniques. The results indicated that the CO selectivity for this reaction was very close to 100%, and the H2/CO ratio of the product gas could be controlled by changing the H2O/CO2 molar ratio of the feed gas. The simultaneous and plentiful existing of steam and CO2 had a significant influence on the catalytic performance of the 10%Ni/SBA-15 catalyst without modification. After reacting at 850 °C for 120 h over this catalyst, the CH4 conversion dropped from 98% to 85%, and the CO2 conversion decreased from 86% to 53%. However, the 10%Ni/3%MgO/SBA-15 catalyst exhibited a much better catalytic performance, and after reacting for 620 h, the CO2 conversion over this catalyst dropped from 92% to around 77%, while the CH4 conversion was not decreased. Oxidation of the Ni0 species as well as carbon deposition during the reaction were the main reasons for the deactivation of the catalyst without modification. On the other hand, modification by the MgO promoter improved the dispersion of the Ni0 species, and enhanced the CO2 adsorption affinity which in turn depressed the occurring of carbon deposition, and thus retarded the deactivation process.     

Ni-Co双金属催化剂上沼气重整制氢机理

用传统湿式浸渍法制备了La₂O₃掺杂的商业γ-Al₂O₃负载的沼气重整催化剂Ni-Co/La₂O₃-γ-Al₂O₃, 并用程序升温加氢(TPH)、程序升温氧化(TPO)、程序升温表面反应(TPSR)、程序升温脱附(TPD)及脉冲实验对催化剂进行了表征. 结果表明, 沼气重整过程中Ni-Co/La₂O₃-γ-Al₂O₃催化剂上的表面碳物种主要来源于CH₄的裂解, CO₂的贡献很小. CH₄裂解能够产生三种活性不同的碳物种, 即C_α、C_β与C_γ. 随着反应的进行, C_α物种减小而C_β与C_γ物种增加, 且C_γ物种能够转变为惰性的石墨碳. 重整反应过程中CH₄与CO₂的活化能相互促进. 催化剂表面的O物种与C反应生成CO或与CH_x反应生成CH_xO再分解为CO与吸附态的H物种, 可能是Ni-Co/La₂O₃-γ-Al₂O₃催化剂上沼气重整的速率控制步骤.     

Syngas production by combined carbon dioxide reforming and partial oxidation of methane over Ni/α-Al2O3 catalysts

Ni/α-Al2O3 catalysts were found to be active in the temperature range 600~900 ℃ for both CO2 reforming and partial oxidation of methane. The effects of Ni loading, reaction temperature and feed gas ratio for the combination of CO2 reforming and partial oxidation of CH4 over Ni/α-Al2O3 were investigated. Catalysts of xwt%Ni/α-Al2O3 (x = 2.5, 5, 8 and 12) were prepared by wet impregnating the calcined support with a solution of nickel nitrate. XRD patterns and activity tests have verified that the 5wt%Ni/α-Al2O3 was the most active catalyst, as compared with the other prepared catalyst samples. An increase of the Ni loading to more than 5 wt% led to a reduction in the Ni dispersion. In addition, by combining the endothermic carbon dioxide reforming reaction with the exothermic partial oxidation reaction, the loss of catalyst activity with time on stream was reduced with the amount of oxygen added to the feed.     

BaTiO3-BaAl2O4-Al2O3复合载体的制备、表征及其Ni基催化剂催化CH4/CO2重整反应性能

以十六烷基三甲基溴化胺为结构导向剂,采用溶胶-凝胶法制备了BaTiO3-BaAl2O4-Al2O3复合载体,采用X射线衍射、红外光谱、N2吸附-脱附、透射电子显微镜和H2程序升温还原等技术对复合载体进行了表征,并以CH4/CO2重整制合成气为探针反应,考察了不同Ni/BaTiO3-BaAl2O4-Al2O3催化剂的性能.结果表明,BaTiO3-BaAl2O4-Al2O3复合载体具有多孔织构特性和较高的比表面积,BaTiO3和BaAl2O4以晶粒状态分布在复合载体的内外表面,晶粒尺寸在20～50nm的范围,复合载体孔径为10～20nm.复合载体上BaTiO3和BaAl2O4的引入,适度削弱了Ni/BaTiO3-BaAl2O4-Al2O3催化剂中Ni物种与γ-Al2O3间的强相互作用,抑止了NiAl2O4尖晶石的生成;当载体中Ba(Ti)含量为17.33%时,其负载的Ni催化剂上CH4/CO2重整制合成气反应的活性和稳定性最高.     

Nickel catalysts supported on MgO with different specific surface area for carbon dioxide reforming of methane

In this paper, three kinds of MgO with different specific surface area were prepared, and their effects on the catalytic performance of nickel catalysts for the carbon dioxide reforming of methane were investigated. The results showed that MgO support with the higher specific surface area led to the higher dispersion of the active metal, which resulted in the higher initial activity. On the other hand, the specific surface area of MgO materials might not be the dominant factor for the basicity of support to chemisorb and activate CO₂, which was another important factor for the performance of catalysts. Herein, Ni/MgO(CA) catalyst with proper specific surface area and strong ability to activate CO₂ exhibited stable catalytic property and the carbon species deposited on the Ni/MgO(CA) catalyst after 10 h of reaction at 650 °C were mainly activated carbon species.