Preparation of zirconia aerogel by heating of alcohol–aqueous salt solution

Using zirconyl nitrate dihydrate as starting material, zirconia aerogel with high specific surface area was prepared by heating zirconyl nitrate dihydrate solution with an alcohol–aqueous mixture and supercritical drying method (SCFD). It was characterized by XRD, TEM and BET methods. The specific area of primary ZrO₂ aerogel could reach 675.6 m²/g which was much higher than that of documents so far. While both the specific surface area and pore volume decreased markedly on increasing the calciniation temperature. Contrast with the powder synthesized by ordinary trend, the content of t-ZrO₂ in the aerogel increased when the calcination temperature improved from 500 to 700 °C, the percentage of tetragonal phase was 86% at 700 °C. And it was very interesting that the particle size of the aerogel was bigger than 30 nm after being roasted in 1000 °C, the tetragonal phase still existed.     

ZrO2-SiO2 materials prepared by sol-gel

Gels with composition xZrO₂−(100−x)SiO₂, X = 10−55, were prepared in different conditions using zirconium acetylacetonate and TEOS as precursors.

Gels treated at different temperatures up to 1100°C were characterized by X-ray diffraction, IR spectroscopy and TEM. Preparation conditions determined the subsequent development of crystalline phases following thermal treatment.

Monoclinic zirconia segregation dispersed in a silica matrix occurred when the gels were prepared in a strong hydrocloric acid medium. Preparation with a lower acid content favours instead the formation of very small crystals of tetragonal zirconia.     

Effect of NH3 on the growth characterization of TiN films at low temperature

Titanium nitride (TiN) films were obtained by the atmospheric pressure chemical vapor deposition method of the TiCl₄–N₂–H₂ system with various flow rates of NH₃ at 600°C. The growth characteristics, morphology and microstructure of the TiN films deposited were analyzed by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Without NH₃ addition, no TiN was deposited at 600°C as shown in the X-ray diffraction curve. However, by adding NH₃ into the TiCl₄–N₂–H₂ system, the crystalline TiN was obtained. The growth rate of TiN films increased with the increase of the NH₃ flow rate. The lattice constant of TiN films decreased with the increase of the NH₃ flow rate. At a low NH₃ flow rate, the TiN (2 2 0) with the highest texture coefficient was found. At a high NH₃ flow rate, the texture coefficient of TiN (2 0 0) increased with the increase of the NH₃ flow rate. In morphology observation, thicker plate-like TiN was obtained when the NH₃ flow rate was increased. When the flow rate of NH₃ was 15 sccm, Moiré fringes were observed in the TiN film as determined by TEM analysis. The intrinsic strain was found in the TiN film as deposited with 60 sccm NH₃.     

Colour of silicate sol-gel glasses containing CuO

Glasses with compositions xCuO·(100 − x)SiO₂ and 5R_nO·xCuO. (95−x)SiO₂, where R = Li, Na, Ca and X = 0.25–10, were prepared by the sol-gel method. Samples were thermally treated between 60 °C and 1000 °C in oxidizing and reducing atmospheres. Copper incorporation was studied by spectrophotometry, X-ray diffraction and TEM.

All the samples are transparent and present a bluegreen colour at 600 °C in oxidizing atmosphere. The obtained results prove that copper is mainly incorporated as Cu²⁺.

At higher temperatures all the samples present -cristobalite, the samples containing Li₂O or CaO also show -quartz as crystalline phases.

In reducing atmosphere particle segregation takes place, producing in some cases opaque materials. Under specific conditions, transparent ruby glasses were obtained.     

Growth of nanofibrous barium carbonate on calcium carbonate seeds

Fibrous barium carbonate (BaCO₃/witherite) crystals 50–100 nm in diameter and several microns in length were grown on calcium carbonate (CaCO₃) seeds at temperatures as low as 4 °C. The BaCO₃ fibers were deposited onto calcite rhombs or CaCO₃ films using the polymer-induced liquid-precursor (PILP) process, which was induced with the sodium salt of polyacrylic acid (PAA). The structure and morphology of the resultant fibers were investigated using scanning electron microscopy (SEM), transmission electron microscopy (TEM), selected-area electron diffraction (SAED), and polarized light microscopy (PLM). Fibers were successfully grown on calcite seeds of various morphologies, with a range of barium concentrations, and PAA molecular weight and concentration. Two categories of fibers were grown: straight and twisted. Both types of fibers displayed single-crystalline SAED diffraction patterns, but after examining high-resolution TEM lattice images, it was revealed that the fibers were in fact made up of nanocrystalline domains. We postulate that these nanocrystalline domains are well aligned due to a singular nucleation event (i.e., each fiber propagates from a single nucleation event on the seed crystal) with the nanocrystalline domains resulting from stresses caused by dehydration during crystallization of the highly hydrated precursor phase. These BaCO₃ fibers grown on calcite substrates further illustrate the robustness and non-specificity of the PILP process.     

Synthesis of calcium carbonate polymorphs in the presence of polyacrylic acid

Calcium carbonate precipitates are prepared from a solution of CaCl₂ and K₂CO₃ in the presence of polyacrilic acid. The effect of polyacrilic acid incorporation in the [25–80 °C] temperature range on crystal morphologies and CaCO₃ precipitated polymorph concentrations are investigated using scanning electron microscopy and X-ray diffraction quantitative microstructural and phase analysis. Large changes in morphology and phase proportions are observed in the presence of polyacrylic acid, which strongly depend on the solution temperature. While crystallization of vaterite is favoured in the presence of polyacrilic acid up to 50 °C, it is largely destabilized at higher temperatures. Our process also enables the elaboration of particles in the range 10–20 nm.     

Structure of nanocrystalline ammonothermal GaN in dependence of temperature and type of acidic mineralizer

This study investigated ammonothermal synthesis of nanocrystalline gallium nitride (GaN) in supercritical ammonia with acidic mineralizers NH₄X (X=Cl, Br, I) at 400–500 °C. Results showed that three types of acidic mineralizers could effectively accelerate the formation of GaN. The mixed hexagonal/cubic phase fractions and lattice parameters of nanocrystalline GaN were calculated by the Rietveld refinement method. SEM showed an agglomerate of nanocrystalline GaN. A considerable amount of GaN was synthesized using NH₄Cl as the mineralizer, however, there was no yield using NH₄Br or NH₄I at 400 °C. For acidic mineralizers, both hexagonal structures (wurtzite) and cubic structures (zincblende) were obtained in ammonothermal synthesis by XRD and Raman measurement. GaN synthesized with NH₄Br and NH₄I showed mixed phases of hexagonal-GaN (h-GaN) and cubic-GaN (c-GaN) at 450–500 °C. In the case of NH₄Cl mineralizer, GaN only exhibited mixed phases of h-GaN and c-GaN at 500 °C, but pure h-GaN at 400–450 °C. Based on the results, NH₄Cl favored pure h-GaN, and NH₄Br and NH₄I favored c-GaN at 400–450 °C.     

Effect of the substrate temperature on the crystallization of TiO2 films prepared by DC reactive magnetron sputtering

Titanium oxide (TiO₂) films were deposited on silicon substrates at the temperature in the range 50–600 °C by DC reactive magnetron sputtering. It was found that the anatase and rutile phases co-existed in the TiO₂ films deposited at 450–500 °C, while only the anatase phase existed in those deposited at other temperatures. The mechanism of such a crystallization behavior of TiO₂ films is preliminarily explained.     

Effect of heat treatment on phase transformation of aluminum nitride ultrafine powder prepared by chemical vapor deposition

Ultrafine aluminum nitride (AlN) powders were obtained by chemical vapor deposition via AlCl₃–NH₃–N₂ system operated at various temperatures and at a same 200 cm³/min flow rate of NH₃ and N₂, respectively. It has been shown that when the reaction temperature of AlCl₃ and NH₃ was above 600°C, then crystalline AlN powder can be formed; whereas, amorphous AlN was obtained with NH₄Cl if reacted in a lower-temperature zone of the reaction chamber. The amorphous AlN powder was heat treated at 1400°C under NH₃ and N₂ atmosphere for 2 h, then the crystalline phases of the obtained powder belong to a single phase of AlN; a mixture of AlN and Al₂O₃ and only AlON, respectively. On the other hand, if crystalline AlN powder is heat treated at 1400°C under N₂ atmosphere for 2 h, the crystalline phases were composed of the major phase of AlN and a minor phase of Al₂O₃. The morphology, particle size and agglomerate size of the AlN powder were strongly dependent on the heat-treatment temperature. The particle size of AlN powder increases from 28.1 to 45.0 nm, as the heat treatment temperature increases from 800 to 1400°C.     

Amorphous phase separation and crystallization in a lithium silicate glass prepared by the sol-gel method

A 10Li₂O---90SiO₂ (mol%) gel-glass has been prepared by using tetramethyl orthosilicate and lithium iso-propoxide as starting materials. The phase separation and crystallization behaviour was compared with the corresponding conventionally melted glass using DTA, X-ray diffraction and TEM. The same crystallization phase was found in both the gel glass and melted glass upon heating above 650°C. However, the rate of crystallization in the gel-glass was higher than in the melted glass. TEM revealed amorphous phase separation in the gel glass and melted glass. However, the morphologies were different, an interconnected microstructure being observed in the gel glass and a droplet structure in the melted glass. These differences can be partly attributed to differences in OH content. Other potential influencing factors are also considered. After 650°C for 2 h lithium disilicate crystals were observed in the volume of the gel glass by TEM. As the crystals grew they absorbed Li₂O from the surrounding lithia-rich amorphous phase so that silica-rich (lithia depleted) diffusion zones formed around them.     

In vitro degradation studies of calcium phosphate glass ceramics prepared by controlled crystallization

Calcium phosphate glass ceramics with incorporation of small additions of two nucleating agents, MgO and K₂O were prepared in the metaphosphate and pyrophosphate region, using an appropriate two-step heat treatment of controlled crystallization defined by differential thermal analysis results. Identification and quantification of crystalline phases precipitated from the calcium phosphate glass were performed using X-ray diffraction and Rietveld analysis. The β-Ca₂P₂O₇ (β-DCP), KCa(PO₃)₃, β-Ca(PO₃)₂ and Ca₄P₆O₁₉ phases were detected in the glass ceramics. In order to evaluate the degradation of the glass ceramics prepared, degradation studies were carried out during 42 days in Tris-HCl solution at 37 °C, pH 7.4, using granules in the range of 355–415 μm. The materials presented a weight loss ranging up to 12%. The ions leached during the immersion mainly originated from the KCa(PO₃)₃ phase, probably due to the presence of K⁺ ion in the calcium metaphosphate, and the residual glassy phase. The structural changes at the surface of materials during degradation have been analyzed by Fourier transform infrared spectroscopy and X-ray diffraction. Results showed that significant surface changes occurred with immersion time, with the decrease of KCa(PO₃)₃, β-Ca₂P₂O₇ and β-Ca(PO₃)₂ phases occurring at different periods of immersion. This study has demonstrated an easy way to prepared calcium phosphate materials with specific calcium phosphate phases and crystallization, and therefore specific degradation rates.     

Hydrothermal growth of single-crystal CaV6O16·3H2O nanoribbons

CaV₆O₁₆·3H₂O nanoribbons have been prepared by the hydrothermal method in the presence of sodium dodecyl sulfate (SDS) at 160°C for 10 h. X-ray diffraction pattern indicates that the sample is monoclinic phase of CaV₆O₁₆·3H₂O with the lattice contents a=12.18 Å, b=3.598 Å, c=18.39 Å, β=118.03°. Field emission scanning electron microscopy shows that the nanoribbons have widths in the range of 150–500 nm, thicknesses of 30–60 nm and lengths of 500 mm X-ray photoelectron spectrum measurements further confirm the formation of the CaV₆O₁₆·3H₂O phase. The formation of CaV₆O₁₆·3H₂O nanoribbons is a self-assembling process, in which surfactant SDS plays the role of soft template.     

Bi20TiO32 nanocones prepared from Bi–Ti–O mixture by metalorganic decomposition method

Bi₂₀TiO₃₂ in the form of nanocones are reported for the first time, which have been found during the formation of Bi₂Ti₂O₇ nanocrystals. Bi₂₀TiO₃₂ nanocones were prepared by metalorganic decomposition technique. From X-ray patterns, it was found that Bi₂₀TiO₃₂ is a metastable phase, and can transform gradually into Bi₂Ti₂O₇ phase with the annealing time increasing at a temperature of 550°C. The image of field emission scanning electron microscopy shows that the lengths of the nanocones are up to several micrometers and the diameters of cusps range from 20 to 200 nm. The studies of transmission electron microscopy show that the nanocones are crystalline Bi₂₀TiO₃₂. The growth mechanism of Bi₂₀TiO₃₂ nanocones has been proposed, which is similar to the vapor–liquid–solid growth mechanism.     

Ni-containing spinel aluminates glass-ceramic materials obtained from cordieritic bulk glasses

Monolithic glasses with compositions 2MO · 2Al₂O₃ · 5SiO₂, being M=Ni and equimolar mixtures of Ni and Mg, were prepared at 1650 °C by melting mixtures of raw materials. The crystallization of monoliths was produced by heat-treatment at several temperatures up to 1200 °C. The crystallization sequence was followed by differential thermal analysis (DTA), X-ray powder diffraction (XRD), field emission scanning electron microscopy (FESEM) and energy dispersive X-ray (EDX) and diffuse reflectance spectroscopies. Surprisingly, the only crystalline phase formed after heating up to 1100 °C was a nickel-containing aluminate spinel for both compositions. The microstructural characterization indicated the volume crystallization of well formed octahedral crystals of spinel with smaller size than 500 nm. Finally, it has been proved that nickel-containing aluminosilicate glasses could be converted into μ- or -cordierite- and spinel-based glass-ceramics by thermal treatment of powdered glasses and monolithic bodies, respectively.     

Colloidal sol/gel processing of ultra-low expansion TiO2/SiO2 glasses

A series of titania-silica glasses with 0–9% TiO₂ were fabricated using a sol/gel process. The sol was prepared by dispersing colloidal silica fume in an aqueous solution of titania which was synthesized through the acid-catalyzed hydrolysis of titanium isopropoxide. The sols gelled in 2–4 days, and then were dried for 6–8 days. The dry gels were sintered at 1450–1500°C to produce clear, dense, microstructure-free glasses. The gels underwent a total shrinkage of 50% to yield glass rods about 50 mm long and 5 mm in diameter, or glass discs about 4 cm in diameter and 5 mm thick. The drying step was most critical in the production of crack-free specimens.

In the gel, the transmission electron microscope (TEM) revealed the presence of 1–5 nm rutile microcrystallites uniformly distributed within a network of colloidal silica particles. After sintering to 1450–1500°C, though, a dense, transparent, microstructure-free glass was created. Fourier transform infrared spectroscopy (FTIR) verified the formation of an amorphous solid-solution of titania and silica after sintering.

The thermal expansion of the glasses was measured using a differential dilatometer. The average linear coefficients of thermal expansion (CTE @ 25–675°C) varied between +5 × 10⁻⁷ and −0.2 × 10⁻⁷°C⁻¹ in the range 0 to 9% TiO₂. The glass with 7.2% TiO₂ exhibited a zero thermal expansion coefficient at 150–210°C. The hysteresis in CTE on heating and cooling was of the order of 0.01–0.02 ppm.     

Interfacial reactions in As---Se/Zn

As-Se-based chalcogenide glasses are IR transparent, and are an ideal braze for the ZnSe and ZnS. Interfacial reactions between As-Se and Zn were investigated using reaction couples As-50 at.% Se/Zn at 350°C, As-50 at.% Se/Zn at 370°C and As-60 at.% Se/Zn at 350°C. Cross-sections of reaction couples were analyzed by using optical microscopy and electron probe micro-analysis. Two phases were formed at the interface, and diffusion paths were glass/ZnSe/As₂Zn₃/Zn. Growth rates of the intermetallic layers were determined and at 350°C follow a parabolic law which indicates a diffusion-controlled mechanism.     

Homoepitaxial growth of 6H–SiC thin films by metal-organic chemical vapor deposition using bis-trimethylsilylmethane precursor

Homoepitaxial silicon carbide (SiC) films were grown on 3.5° off-oriented (0 0 0 1) 6H–SiC by metal-organic chemical vapor deposition (MOCVD) using bis-trimethylsilylmethane (BTMSM, C₇H₂₀Si₂). A pronounced effect of the growth conditions such as source flow rate and growth temperature on the polytype formation and structural imperfection of the epilayer was observed. The growth behavior was explained by a step controlled epitaxy model. It was demonstrated by high-resolution X-ray diffractometry and transmission electron microscopy that high-quality 6H–SiC thin films were successfully grown at the optimized growth condition of substrate temperature 1440°C with the carrier gas flow rate of 10 sccm.     

Facile synthesis of submicron BaTiO3 crystallites by a liquid–solid reaction method

Uniform, submicron BaTiO₃ crystallites in tetragonal structure were synthesized by a novel low-temperature liquid–solid reaction method mainly via two simple steps: firstly, BaO₂·H₂O₂ submicron particles of about 130–450 nm were precipitated from the reaction of BaCl₂ and H₂O₂ in a slightly alkaline (pH 8) aqueous solution under the ambient condition; secondly, tetragonal phase BaTiO₃ submicrocrystals with the size in the range of 180 to 400 nm could be produced by subjecting the as-prepared BaO₂·H₂O₂ and commercial TiO₂ submicron particles to thermal treatment in air at 700 °C for 10 h. The as-obtained products were characterized by X-ray powder diffraction, Raman spectroscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and inductively coupled plasma-atomic emission spectroscopy, and scanning electron microscopy.     

Porous silicate beads by gelation

The sol-gel preparation of porous spherical beads in the system SiO₂---ZrO₂---TiO₂---Al₂O₃ is described. A uniformly reacted single precursor is dispersed in an aqueous phase and the as-formed droplets are gelled by the addition of NH₄OH. After drying, the spheres are subsequently oxidized and partially densified by heat treatments in air. Physico-chemical data indicate that these materials are glassy up to about 650°C and are more resistant to chemical attack than pure silica samples.     

Structure and thermal stability of MOCVD ZrO2 films on Si (1 0 0)

The structure and thermal stability of ZrO₂ films grown on Si (1 0 0) substrates by metalorganic chemical vapor deposition have been studied by high-resolution transmission electron microscopy, selected area electron diffraction and X-ray energy dispersive spectroscopy. As-deposited films consist of tetragonal ZrO₂ nanocrystallites and an amorphous Zr silicate interfacial layer. After annealing at 850°C, some monoclinic phase is formed, and the grain size is increased. Annealing a 6 nm thick film at 850°C in O₂ revealed that the growth of the interfacial layer is at the expense of the ZrO₂ layer. In a 3.0 nm thick Zr silicate interfacial layer, there is a 0.9 nm Zr-free SiO₂ region right above the Si substrate. These observations suggest that oxygen reacted with the Si substrate to grow SiO₂, and SiO₂ reacted with ZrO₂ to form a Zr silicate interfacial layer during the deposition and annealing. Oxygen diffusion through the tetragonal ZrO₂ phase was found to be relatively easier than through the monoclinic phase.