Crystallization Behavior and Mechanical Properties of Microinjection Molded High Density Polyethylene Parts

Ultra-thin high density polyethylene (HDPE) parts with two different molecular weights were prepared by microinjection molding (MIM). The dependence of crystalline morphology and orientation, as well as the resulting mechanical properties of the samples, on molecular weight is described. The toughness of the high-molecular-weight (HMW) sample was over 2 times that of the low-molecular-weight (LMW) one, in parallel with a significant increase of tensile strength. Microstructure characterizations, including differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD) and small-angle X-ray scattering (SAXS), were performed to investigate the variations of the microstructure. It is suggested that the increased crystallinity and higher degree of both molecular and lamellar orientation were beneficial to the enhancement of strength of the HMW sample. SAXS results showed that a highly oriented crystalline structure, i.e. shish-kebabs, were formed in parts of both of the two HDPE. Furthermore, a larger number of shish and kebab structure or lamellae was formed in the HMW sample due to the fact that the crystallinity was increased and the lamellar thickness and lateral crystallite size was reduced. Therefore, a stronger physical cross-linking network was formed in the HMW sample because of the increased connection points, which was in favor of the notable improvement of toughness. We suggest this issue is of great significance for achieving materials with high performance by tailoring the microstructure.     

Self-assembly of lamella-forming diblock copolymers confined in nanochannels: Effect of confinement geometry

The self-assembly of symmetric diblock copolymers confined in the channels of variously shaped cross sections(regular triangles, squares, and ellipses) is investigated using a simulated annealing technique. In the bulk, the studied symmetric diblock copolymers form a lamellar structure with period LL. The geometry and surface property of the confining channels have a large effect on the self-assembled structures and the orientation of the lamellar structures. Stacked perpendicular lamellae with period LLare observed for neutral surfaces regardless of the channel shape and size, but each lamella is in the shape of the corresponding channel’s cross section. In the case of triangle-shaped cross sections, stacked parallel lamellae are the majority morphologies for weakly selective surfaces, while morphologies including a triangular-prism-shaped B-cylinder and multiple tridentate lamellae are obtained for strongly selective surfaces. In the cases of square-shaped and ellipse-shaped cross sections, concentric lamellae are the signature morphology for strongly selective surfaces, whereas for weakly selective surfaces, stacked parallel lamellae, and several types of folding lamellae are obtained in the case of square-shaped cross sections, and stacked parallel lamellae are the majority morphologies in the case of ellipse-shaped cross sections when the length of the minor axis is commensurate with the bulk lamellar period. The mean-square endto-end distance, the average contact number between different species and the surface concentration of the A-monomers are computed to elucidate the mechanisms of the formation of the different morphologies. It is found that the resulting morphology is a consequence of competition among the chain stretching, interfacial energy, and surface energy. Our results suggest that the self-assembled morphology and the orientation of lamellae can be manipulated by the shape, the size, and the surface property of the confining channels.     

Fabrication of a superhydrophobic surface on a wood substrate

A layer of lamellar superhydrophobic coating was fabricated on a wood surface through a wet chemical process. The superhydrophobic property of the wood surface was measured by contact angle (CA) measurements. The microstructure and chemical composition of the superhydrophobic coating were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FT-IR). An analytical characterization revealed that the microscale roughness of the lamellar particles was uniformly distributed on the wood surface and that a zinc stearate monolayer (with the hydrophobic groups oriented outward) formed on the ZnO surface as the result of the reaction between stearic acid and ZnO. This process transformed the wood surface from hydrophilic to superhydrophobic: the water contact angle of the surface was 151°, and the sliding angle was less than 5°.     

Tunable emission and efficient energy-transfer properties of Ce<Superscript>3+</Superscript> and Mn<Superscript>2+</Superscript> co-doped Ba<Subscript>3</Subscript>Gd(PO<Subscript>4</Subscript>)<Subscript>3</Subscript> phosphors

MgO powders subjected to Q-switched laser pulses in water were characterized by X-ray/electron diffraction and optical spectroscopy to have a significant optical property change with accompanied transformation into the phase assemblages of periclase, brucite and liquid-crystalline lamella. The periclase nanoparticles tended to have {111} habit planes parallel to the basal layers of lamella and brucite flakes more or less rolled as fibers, ribbons or tubes. A significant internal compressive stress was built up for periclase and brucite but not the more flexible lamellar phase. The colloidal suspension containing the densified periclase nanoparticles within the rolled brucite/lamellae flakes showed UV–visible absorption corresponding to a minimum band gap of ca. 5 eV.     

Undulating membrane structure under mixed extensional-shear flow

We report on studies using a new X-ray extensional flow cell to examine, for the first time, the structure of undulating lamellar lyotropic liquid crystal systems under extensional flow. The extensional component of the flow profile produced within this cell causes the lamellae to orient. We find that, although the intermembrane spacing does not change at low flow rates, it suddenly decreases after a critical flow rate has been attained due to the stretching and straightening of the lamellae. The effects of the shear component of flow on this oriented system have been examined in the context of a theoretical model developed by Ramaswamy. Received 29 May 2001 and Received in final form 20 July 2001     

Morphologies of diblock copolymer thin films before and after crystallization

Spin-coated thin films of about 100nm of low-molecular-weight hydrogenated poly(butadiene-b- ethyleneoxide) (PB_h-PEO) diblock copolymers have been crystallized at various constant temperatures. Crystallization has been observed in real time by light microscopy. Detailed structural information was obtained by atomic force microscopy, mainly enabled by the large viscoelastic contrast between amorphous and crystalline regions. The behavior in thin films is compared to the bulk properties of the polymer. Crystallization started from an annealed microphase separated melt where optical microscopy indicated a lamellar orientation parallel to the substrate. A small difference in the length of the crystallizable block produced significantly different crystallization behavior, both in the bulk and in thin films. For thin films of the shortest diblock copolymer (45% PEO content) and for an undercooling larger than about 10 degrees, crystallization created vertically oriented lamellae. These vertical lamellae could be preferentially aligned over several micrometers when crystallization occurred close to a three-phase contact line. Annealing at temperatures closer to the melting point or keeping the sample at room temperature for several months allowed the formation of a lamellar structure parallel to the substrate. A tentative interpretation based on kinetically caused chain folding and relaxation within the crystalline state, with implications on general aspects of polymer crystallization, is presented. Received 19 March 1999 and Received in final form 14 December 1999     

Development of nitride-layer of AISI 304 austenitic stainless steel during high-temperature ammonia gas-nitriding

Ammonia-gas nitriding of AISI 304 austenitic stainless steel was studied at temperatures higher than 800 °C using SEM and X-ray diffraction. The result showed that S-phase, an expanded austenite, was formed even at such high temperatures due to a high nitriding potential of ammonia gas. The equilibrium phase, CrN was formed through a decomposition of S-layer in two different modes; the one was through continuous precipitation of particles at the surface-side of S-layer due to a higher nitriding potential; the other through a discontinuous(-like) precipitation at the austenite interface-side, producing a fine lamellar structure of austenite and CrN. The γ-phase in the surface-side resulting from the precipitation of CrN particles subsequently transformed into Fe₄N because of a fast enrichment of N atoms and a limited mobility of Cr atoms at the surface-side. A coarse lamellar structure made of austenite and Cr₂N was developed in front of fine lamellae composed of austenite and CrN by the decomposition of supersaturated austenite through a discontinuous precipitation via grain boundary movement.     

Morphology and deformation behavior of “row-nucleated” polyoxymethylene film

Crystallization from a stressed polymer melt produces not the familiar randomly nucleated spherulitic structures, but instead a highly oriented “row-nucleated” morphology. We have crystallized films of polyoxymethylene from stressed melts; just as polyethylene, the surfaces are covered with protruding lamellar edges highly oriented in the extrusion direction. There is no evidence for the more familiar spherulitic morphology. Electron microscopy directly revealed for the first time that the row nuclei are fibers, only about 200 to 300 A in diameter, extending for distances up to 10 mU. Although comprising a negligibly small amount of total sample volume, they are of prime importance in influencing how the sample will crystallize. Their presence determines, more than any other single factor, whether the sample will crystallize spherulitically or into a row-nucleated morphology. When deformed in the extrusion direction, the twisted lamellar bundles open up to form a fishnetlike structure. Simultaneously, slip between lamellae also occurs by a mechanism similar to shearing a deck of cards; for elongations up to 50%, there is little evidence of lamellar destruction. In the transverse direction, the film is brittle and fails before 1% elongation. Voids are formed at the largest lamellar “twist points” where two or more bundles are twisted together.     

Biological fixation of endosseous implants

Primary implant stability is ensured by a mechanical fixation of implants. However, during implant healing a biological anchorage is necessary to achieve final osseointegration.

Aim of this study was to investigate the histological aspects of biological fixation around titanium screws.

Forty-eight titanium screws with different surfaces (smooth, plasma sprayed, sand blasted) were inserted in tibiae and femura of sheep and analyzed by light microscope and SEM 1 hour, 14 and 90 days after implantation.

One hour after implantation the implant-bone gap was filled with a blood clot and host bone chips arising from burr surgical preparation or friction during implant insertion. Fourteen days after implantation new trabecular bone and enveloped bone chips were observed in the gap: no osteogenesis developed where implant threads were in contact with host bone. Ninety days after surgery all trabecular bone and most of the bone chips were substituted by a mature lamellar bone with few marrow spaces.

Our results suggest that the trabecular bone and bone chips represent a three-dimensional network ensuring a biological implant fixation in all different implant surfaces 2 weeks after surgery. Host bone chips could favour the peri-implant osteogenesis. Inter-trabecular and implant-trabecular marrow spaces of both trabecular and lamellar bone may favour the peri-implant bone turnover.     

CRYSTALLIZATION OF A LOW MOLECULAR WEIGHT POLYETHYLENE AND PARAFFINS UNDER A TEMPERATURE GRADIENT

A low molecular weight polyethylene (PE) and even-number paraffins were crystallized under a temperature gradient. Highly oriented crystalline textures were developed by the temperature slope crystallization. The in situ crystallizing surface was observed by an optical microscope and X-ray diffraction. Polyethylene has a b-axis orientation in which the lamellar normal and crystalline c-axis are perpendicular to the temperature gradient. On the contrary, in the even-number paraffins, both axes are parallel to the temperature gradient. The results of the in situ measurements and the crystalline orientation are compared and discussed for both cases.     

Changes in the Structure and Mechanical Properties of Hard Elastic and Porous Polypropylene Films upon Annealing and Orientation

The effect of the annealing temperature on the characteristics of hard elastic polypropylene samples obtained by annealing of extruded films and having an oriented lamellar structure is studied. It is established using the methods of X-ray scattering and differential scanning calorimetry that the lamellae thickness, the large period, and the degree of orientation of the folded lamellae increase with an increase in the annealing temperature, which is accompanied by an increase in the melting temperature and enthalpy. Porous films are obtained by uniaxial extension of the annealed samples in the orientation direction. It is shown that the porosity and permeability of the porous films increase with an increase in the annealing temperature, owing to an increase in the number and sizes of the through channels. The mechanical characteristics (strength, elastic modulus, and break elongation) of the hard elastic and porous films are measured, and their relationship with changes in the structure and orientation of the samples, depending on the annealing temperature, is established.     

Two different synthetic routes involving the reaction of dodecylamine or nicotinamide with crystalline lamellar vanadylphosphate

The crystalline lamellar compound, VOPO₄·2H₂O, was employed as host to react with a long monoamine aliphatic chain, dodecylamine, and with an aromatic derivative, nicotinamide, using two distinct synthetic approaches: in the solid state and from aqueous solution. The resulting compounds were characterized by elemental analysis, infrared spectroscopy, X-ray diffractometry, thermogravimetry and SEM microscopy. From X-ray diffraction patterns, the calculated increase of the interlayer distance was 2.05 nm for the dodecylamine, containing product, which is in agreement with the intercalation process, and was observed with both reactions routes. On the contrary, the guest nicotinamide molecule was not inserted into the lamellar cavity. The reaction in the solid state caused a small modification of the phosphate microstructure, in comparison with the solution procedure. The aliphatic amine molecules are oriented in a bilayer inside the host cavity by forming an angle of 67° with the inorganic lamella. The thermal decomposition for both series of synthesized compounds did not demonstrate any difference in behavior.     

Elastic “hard” fibers. I.

Elastic “hard” fibers may be prepared from a number of semicrystalline polymers, notably polypropylene, poly-3-methylbutene-1, and polyoxymethylene. These materials show typically a high degree of length recovery from large extensions, a marked, more-or-less recoverable reduction of apparent density on stretching, and the generation of very large amounts of accessible volume and surface area on stretching. Wide- and low-angle X-ray and electron-microscopic observations indicate that the morphological basis for these properties lies in an array of closely packed lamellae of which the normals lie predominantly parallel to the fiber extrusion direction. It is the tilting and splaying apart of the lamellar network which creates the internal volume and surface area on stretching. The long-range elasticity is believed to be distinctly nonrubberlike, as reflected in an insensitivity of mechanical properties to low temperatures, and to arise from bending of the lamellae. This unusual class of materials provides a significant link between macroscopic properties and a particular morphological structure.     

Dermal collagen organization in Bufo ictericus and in Rana catesbeiana integument (Anuran, Amphibian) under the evaluation of laser confocal microscopy

Collagen structural organization plays an important role in the mechanical property of the vertebrate integument. Bufo ictericus and Rana catesbeiana integument was investigated by light microscopy and laser confocal microscopy. Collagenous elements of the dermis were statistical analyzed. The integument is formed by the keratinized squamous stratified epidermis supported by the dermis that is subdivided into the spongious layer with a loose arrangement, and the compact layer formed by collagenous fibers arranged compactly in a criss-crossed manner. Thick collagenous columns have a perpendicular trajectory, and are formed by the assembling of alternating collagenous lamellae in both animals. Short intercolumns of collagenous fibrils connecting collagenous lamellae obliquely or transversally are observed in R. catesbeiana dorsal integument. The present study provides evidences that B. ictericus and R. catesbeiana integument has well-organized compact dermis, constituted by collagenous lamellae in a plywood manner. The integument organization is in contrast to the literature in some aspects. This dermal arrangement is important to the biomechanical property of both anuran integuments.     

Spherulitic Growth of Poly (Ether Ether Ketone) Crystallized at High Pressure

High-pressure crystallized poly (ether ether ketone) (PEEK) samples were prepared with a piston-cylinder apparatus by varying temperature, pressure, crystallization time, and molecular weight, and were investigated using wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM). The applied etching experiments showed that the chemical resistance of the polymer was significantly improved through the high-pressure treatment. The results also revealed that PEEK spherulites with folded-chain lamellae as substructures and with different characteristics were formed at high pressure. Crystalline elliptical micro-spheres consisting of flake-like lamellae with rugged surfaces were observed on the etched samples with SEM, which may diversify niche applications in functional fillers, carriers, adsorbents, etc. Morphological observations suggested that such micro-spheres might possibly have evolved from a novel dendritic crystal. Furthermore, a granular substructure of the lamellae was observed in these single-phase polymer systems with rigid molecular backbones, which further confirmed the model developed by Strobl for polymer crystallization.     

Ordering Mechanisms in Confined Diblock Copolymers

We present several ordering mechanisms in diblock copolymers. For temperatures above the order-disorder temperature and in the weak segregation regime, a linear response theory is presented which gives the polymer density in the vicinity of confining flat surfaces. The surfaces are chemically patterned where different regions attract different parts of the copolymer chain. The surface pattern or template is decomposed into its Fourier modes, and the decay of these modes is analyzed. The propagation of the surface pattern into the disordered bulk is given for several types of patterns (e.g. uniform and striped surface). It is further shown that complex morphology can be induced in a thin film even though the bulk is disordered. We next consider lamellar diblock copolymers (low temperature regime) in the presence of a striped surface. It is shown that lamellae acquire a tilt with respect to the surface, if the surface periodicity is larger than the bulk one. The lamellae close to the surface are strongly distorted from their perfect shape. When the surface and lamellar periodicities are equal, the lamellae are perpendicular to the surface. Lastly, the transition from parallel to perpendicular lamellae in a thin film is presented. The transition between the two states depends on the surface separation and strength of surface interactions. We further calculate the phase diagram in the presence of perpendicular electric field favoring perpendicular ordering. In the strong segregation limit we introduce a simple model to calculate the phase diagram of the fully parallel, fully perpendicular and mixed (parallel and perpendicular) states.     

Shear-induced ordering of lamellar and gyroid structures observed in a nonionic surfactant/water system

The shear-induced ordering of lamellar and gyroid structures of a nonionic surfactant C₁₆E₇/D₂O system in a Couette shear cell ( 0.001 < < 10 s^-1, : shear rate) has been investigated by using a small angle neutron scattering technique. In the lamellar phase, the steady shear flow having > 0.01 s^-1 suppresses undulation fluctuations of lamellae (Maxwell effect). This suppression of fluctuations brings two effects; 1) shear-induced lamellae ordering toward a parallel orientation and 2) obstruction of a lamellar↦gyroid transition. It is quite interesting to note that there is a characteristic shear rate range ( 0.01 < < 0.3 s^-1), where both effects take place. We have also investigated the shear effects on the gyroid phase. Below the characteristic shear rate range, the gyroid structure keeps three-dimensional network lattice, while above the characteristic shear rate range, the gyroid structure transforms to the parallel orientation lamellae (shear-induced gyroid-lamellar transition). Thus the shear flow having the characteristic shear rate plays very important roles in shear ordering phenomena. Received 26 June 2000 and Received in final form 12 January 2001     

Crystal Morphology of Water-Assisted Injection Molded High-Density Polyethylene with Two Different Molecular Weights

The crystal morphology of water-assisted injection molded (WAIM) parts of high-density polyethylene (HDPE) with two different molecular weights was investigated. The results showed that for the WAIM parts of HDPE with higher molecular weight, oriented lamellar structures formed in the outer layer, whereas spherulites formed in the core and inner layers, at positions both near the water inlet and near the end of the water channel. However, for the WAIM parts of HDPE with lower molecular weight, spherulites formed in all three layers at a position near the water inlet, whereas oriented lamellar structures formed in the outer layer and banded spherulites were dominant in both core and inner layers at a position near the end of the water channel. The crystal morphology development was interpreted with the aid of stress and temperature fields within the mold cavity under melt filling and high-pressure water penetration during the WAIM.     

Laser Light and X-Ray Diffraction Studies of Oriented Isotactic Polypropylene (iPP) Prepared by Temperature Slope Crystallization

Isotactic polypropylene (iPP) film was melt-crystallized in a temperature gradient. The iPP film showed well oriented α- and β-crystalline textures along the gradient. The crystalline structure, phase transition boundary and lamellar twisting were examined by X-ray diffraction and laser light diffraction (LLD). On the α-β boundary, LLD shows a sharp streak perpendicular to the boundary, where the a-axis of the β-crystal is oriented perpendicular to the temperature gradient. Apart from the boundary, the a-axis of the β-crystal becomes parallel to the gradient. The β-crystal shows lamellar twisting with a pitch of 200 μm at room temperature. When heated the β-crystal, the lamellar distance of 295Å at room temperature decreases to 285Å at 80–100°C and then increases to more than 300Å above 120°C. During the heating, the value of the twist period increases from 200 to 210 μm at 90–100°C, and then to above 224 μm at 140°C. The increase of the twist period is related to the increasing crystalline thickness of the β-lamellae.     

Investigation of the Melt‐Crystallization of Polypropylene by a Temperature Slope Method

Abstract

To investigate the in‐situ ordering process of isotactic polypropylene (iPP) from a melt state, a stationary growth front was prepared by the temperature slope crystallization (TSC) method. During the melt‐crystallization, iPP was crystallized into the α‐phase or β‐phase depending on the crystallizing conditions. The mechanism of the melt‐crystallization at the growth front was precisely observed by wide‐angle and small‐angle x‐ray scattering (WAXS and SAXS) using a strong synchrotron beam. In the TSC apparatus, the sample was crystallized in between a heater, controlled to 220°C, and a cooler, cooled by water to 25°C. We define the z‐axis parallel to the temperature gradient. A‐lamellae and B‐lamellae are also defined as those whose lamellar normal are perpendicular and parallel to the z‐axis, respectively. In a sample‐stop (SS) stage before the TSC, the original α‐phase lamellae became thicker, approaching to the melt‐solid boundary by annealing. The annealing process showed that the α‐phase B‐lamellae remained and the SAXS reflection was stronger on the meridian near the melt‐solid boundary in the SS stage. In the beginning of the TSC, the α‐phase B‐lamellae developed as a primary crystallization. During secondary crystallization under high supercooling, the SAXS cross pattern appeared showing that the α‐phase developed both A‐ and B‐lamellae. As the growth direction of A‐lamellae is parallel to the z‐axis, A‐lamellae grow faster than B‐lamellae. By the self‐epitaxial mechanism on the side surface of the A‐lamellae, the B‐lamellae grow on the base of the A‐lamellae. Following appearance of a spontaneous β‐nucleus, the β‐phase lamellae grew preferentially, excluding the α‐phase, and occupied the whole area of the sample. In this case also, A‐lamellae are advantageous to grow because of the growth direction parallel to the z‐axis. As a result, the SAXS β‐phase reflection appeared on the equator.