Enhanced Pervaporation Performance of Multi-layer PDMS/PVDF Composite Membrane for Ethanol Recovery from Aqueous Solution

Multi-layer PDMS/PVDF composite membrane with an alternative PDMS/PVDF/non-woven-fiber/PVDF/PDMS configuration was prepared in this paper. The porous PVDF substrate was obtained by casting PVDF solution on both sides of non-woven fiber with immersion precipitation phase inversion method. Polydimethylsiloxane (PDMS) was then cured by phenyltrimethoxylsilane (PTMOS) and coated onto the surface of porous PVDF substrate one layer by the other to obtain multi-layer PDMS/PVDF composite membrane. The multi-layer composite membrane was used for ethanol recovery from aqueous solution by pervaporation, and exhibited enhanced separation performance compared with one side PDMS/PVDF composite membranes, especially in the low ethanol concentration range. The maximum separation factor of multi-layer PDMS/PVDF composite membrane was obtained at 60 °C, and the total flux increased exponentially along with the increase of temperature. The composite membrane gave the best pervaporation performance with a separation factor of 15, permeation rate of 450 g/m²h with a 5 wt.% ethanol concentration at 60 °C.     

PERVAPORATION OF ETHANOL/WATER MIXTURES WITH HIGH FLUX BY ZEOLITE-FILLED PDMS/PVDF COMPOSITE MEMBRANES

Thin-film zeolite-filled silicone/PVDF composite membranes were fabricated by incorporating zeolite particles into PDMS(poly(dimethylsiloxane)) membranes.The morphology of zeolite particles and zeolite filled silicone composite membranes were characterized by SEM.The zeolite-filled PDMS/PVDF composite membranes were applied for the pervaporation of ethanol/water mixtures and showed higher flux compared with that reported in literatures.The effect of zeolite loading and Si/Al ratio of zeolite particles on...     

SEPARATION OF PROPANE FROM PROPANE/NITROGEN MIXTURES USING PDMS COMPOSITE MEMBRANES BY VAPOUR PERMEATION

 This study deals with polydimethylsiloxane (PDMS)/polyvinylidene fluoride (PVDF) composite membranes for propane separation from propane/nitrogen mixtures, which is relevant to the recovery of propane in petroleum and chemical industry. The surface and cross-section morphology of PDMS/PVDF composite membranes was observed by scanning electron microscope (SEM). The surface morphology of PDMS/PVDF composite membranes is very dense. There are three layers, the thin dense top layer, finger-like porous middle layer and sponge-like under layer in the cross-section SEM image of PDMS/PVDF composite membranes. The effects of the types of cross-linking agents and pressure on the membrane permselectivity were investigated. The permeability of nitrogen was independent of feed pressure. However, the permeability of propane increased with the pressure increasing for all membranes. The membrane cured by a tri-functional crosslinker with attached vinyl groups had better performance than the tetra-functional one, in both selectivity and permeation flux. The total permeation flux is 1.769× 10^-2 cm³(STP)/(cm²·s) and the separation factor is 19.17 when the mole percent of propane in the gas mixture is 10 at the 0.2 MPa pressure difference and 25°C.     

抗污染PVA/PVDF电纺纳米纤维复合超滤膜的制备及过滤性能

以聚对苯二甲酸二醇酯(PET)无纺布为基底,聚偏氟乙烯(PVDF)纳米纤维为支撑层,聚乙烯醇(PVA)纳米纤维膜为分离层,采用静电纺丝法制备超滤膜,并用水/丙酮混合溶液对复合纳米纤维膜表面进行溶液处理,再加入戊二醛交联改性得到致密分离层.采用扫描电子显微镜(SEM)和红外光谱(FTIR)表征了复合超滤膜的表面,用水接触角(WCA)表征复合超滤膜的亲水性.在0.02 MPa恒压下死端过滤油/水乳液,测试复合超滤膜的过滤性能.结果表明,最优条件下制备的复合超滤膜死端过滤油/水乳液的通量为(42.50±4.78)L/(m~2·h),截留率达到(95.72±0.33)%;循环使用5次后,依然具有较好的过滤性能,常压下死端过滤复合超滤膜的纯水通量为(3469±28)L/(m~2·h).     

溶胶-凝胶法制备硅系有机-无机杂化分离膜

以α-Al₂O₃多孔陶瓷片为载体,用溶胶-凝胶法制备有机-无机杂化分离膜.通过考察前驱物的组成及杂化溶胶的合成条件对制膜工艺过程的影响,得到了制备有机-无机杂化分离膜的各种适宜性参数.红外光谱(FTIR)分析结果表明,杂化溶胶的性能不仅决定分离膜的性能,而且对膜热处理过程中的龟裂有很大影响.膜层的厚度为1～2μm;在膜两侧压差为0.10MPa、n(PTMOS)/n(TEOS)=1.16时,膜对O₂/N₂,CO₂/N₂和CO₂/O₂的分离因子分别为2.30,4.31和1.17,渗透系数为75.81×10^-17,75.28×10^-17和72.78×10^-17m₃(STP)·m/(m₂·s·Pa).     

醇／水混合液分离用聚乙烯醇复合膜的渗透汽化特性

制备了聚乙烯醇（ＰＶＡ）／聚丙烯睛（ＰＡＮ）渗透汽化复合膜，研究了交联剂用量、底膜结构、进料液组成、操作温度等因素对膜的渗透汽化性能的影响．发现ＰＶＡ／ＰＡＮ复合膜对水／醇混合液表现为水优先透过，进料液中乙醇浓度在６０～９９ｗｔ％的范围内，渗透通量Ｊｔ与温度之间符合Ａｒｒｈｅｎｉｕｓ关系，选择分离系数αＷ／Ｅ也随温度上升而增大．进料液为９５ｗｔ％的乙醇／水混合液时，７５℃下Ｊｔ高达３００～４５０ｇ／ｍ２ｈ，αＷ／Ｅ为８００～１１００．对异丙醇／水、异丁醇／水及甘油／水混合体系，复合膜显示出更为优秀的透过、分离性能．就膜的化学、物理结构与其渗透汽化性能间的关系进行了讨论．     

A novel composite chitosan membrane for the separation of alcohol-water mixtures

A novel alcohol dehydration membrane with a three layer structure has been prepared. The top layer is a thin dense film of chitosan (CS), and the support layer is made of microporous polyacrylonitrile (PAN). Between the dense and microporous layer, there is an intermolecular cross-linking layer. This novel composite membrane has a high separation factor of more than 8000 and a good permeation rate of 0.26 kg/m² h for the pervaporation of 90 wt% ethanol aqueous solution at 60°C, 0.8 kg/m² h flux for a n-PrOH/water system and around 1 kg/m² h flux for an i-PrOH/water system using 80 wt% alcohol concentration at 60°C. The separation factor for both cases is more than 10⁵. The separation performance varies with feed composition, operating temperature and conditions of membrane preparation. The results show that the separation factor and flux of this membrane increase with raising the operating temperature. At the same time, the crosslinking layer improves durability of the composite membrane, and the pervaporation performance can be adjusted by changing the structure of the cross-linking layer. The cross section of the composite membrane has been examined by SEM.     

Self-diffusion of water-ethanol mixtures in polyacrylic acid-polysulfone composite membranes obtained by pulsed-field gradient nuclear magnetic resonance spectroscopy

The self-diffusion of water, ethanol and water-ethanol mixtures in polyacrylic acid (PAA) and PAA-polysulfone (PSF) composite membranes was measured with pulsed-field gradient (PFG)-nuclear magnetic resonance (NMR) spectroscopy. The partial solubilities and self-diffusion coefficients were obtained. An attempt was made to explain the transport properties of water and ethanol through the PAA layer and PAA-PSF composite membranes. It was concluded that there are two types of channels for diffusate transfer in PAA: an ionogenic hydrophilic channel which is selective for water and a hydrophobic channel which contains a predominance of ethanol molecules. The existence of aluminum nitrate in PAA influences the morphology of the latter channel. There is a good agreement between of the separation factors estimated from PFG-NMR data and those obtained by pervaporation testing.     

Performance of Commercial and Laboratory Membranes for Recovering Bioethanol from Fermentation Broth by Thermopervaporation

A poly[1-(trimethylsilyl)-1-propyne] membrane was studied in a thermopervaporation process for ethanol recovery from fermentation media. Four commercial composite membranes based on polysiloxanes (Pervap 4060, Pervatech PDMS, PolyAn, and MDK-3) were studied for comparison. The dependences of the permeate flux, permeate concentration, separation factor, and pervaporation separation index on the temperature of the feed mixture (5 wt % ethanol in water) were obtained. The maximal values of the ethanol concentration in the permeate (35 wt %) and separation factor (10.2) were obtained for the poly[1-(trimethylsilyl)-1-propyne] membrane, whereas the PolyAn membrane provided the highest permeate flux (5.4 kg m^–2 h^–1). The ethanol/ water separation factor for the systems studied has a maximum at 60°С; this temperature of the feed mixture is optimum for recovering ethanol from aqueous media by thermopervaporation. The existing membranes based on polysiloxanes show low ethanol–water selectivity (less than 1). Poly[1-(trimethylsilyl)-1-propyne] membranes are the most promising for recovering bioethanol from fermentation mixtures by thermopervaporation, because they showed the highest selectivity to ethanol.     

Pervaporation separation of ethanol/water mixtures with chlorosilane modified silicalite-1/PDMS hybrid membranes

<正>Ultra-fine silicalite-1 particles were modified with four kinds of chlorosilanes(dodecyltrichlorosilane, octyltrichlorosilane,hexadecyltrichlorosilane and octadecyltrichlorosilane) and characterized by FI-IR,TGA,contact angle measurements and BET analysis.It was found that the surface hydrophobicity of silicalite-1 particles was improved significantly as the alkyl group was strongly bonded to the particle surface.Modified silicalite-1 particles were incorporated into PDMS(poly(dimethylsiloxanediol)) membranes,which were applied for the pervaporation separation of ethanol/water mixtures.The effect of surface properties,zeolite loading and operation conditions on pervaporation performance of the membranes was investigated.The separation factor of PDMS membranes filled with modified silicalite-1 increased considerably compared with that filled with unmodified ones,and the total flux decreased with increasing zeolite loading. The solution and diffusion selectivity of hybrid membranes were also measured to explain the pervaporation properties of silicalite-1 filled PDMS membranes.It was found that modification of silicalite-1 with dodecyltrichlorosilane effectively improved the solution and diffusion selectivity of silicalite-1 filled PDMS membranes with high zeolite loading.This may be attributed to the high surface hydrophobicity of modified silicalite-1 and its good integration with PDMS membranes.Both the high separation factor and solution selectivity indicated that modification of silicalite-1 with chlorosilanes was an effective method to improve the selectivity of silicalite-1/PDMS hybrid membranes for ethanol.     

具有界面交联结构藻酸钠复合膜的制备与性能

报道了一种具有界面交联结构的新型藻酸钠复合膜及其对醇水和其它有机物水体系的渗透汽化分离性能.该膜的活性层为藻酸钠,支撑层为氨化聚丙烯腈(PAN)多孔膜,在这两层之间存在着界面交联结构.研究了PAN多孔膜的水解时间、进行氨基化的二元胺种类及浓度对复合膜分离性能的影响,用己二胺进行氨基化所得到的复合膜的分离性能明显优于用乙二胺的结果.扫描电镜照片显示水解及氨基化改变了PAN超滤膜的孔结构,这也是影响新型复合膜性能的一个重要原因.     

Composite membranes prepared from glutaraldehyde cross-linked sulfonated cardo polyetherketone and its blends for the dehydration of acetic acid by pervaporation

Cardo polyetherketone (PEK-C) composite membranes were prepared by casting glutaraldehyde (GA) cross-linked sulfonated cardo polyetherketone (SPEK-C) or silicotungstic acid (STA) filled SPEK-C and poly(vinyl alcohol) (PVA) blending onto a PEK-C substrate. The compatibility between the active layer and PEK-C substrate is improved by immersing the PEK-C substrate in a GA cross-linked sodium alginate (NaAlg) solution and using water–dimethyl sulfoxide (DMSO) as a co-solvent for preparing the STA-PVA-SPEK-C/GA active layer. The pervaporation (PV) dehydration of acetic acid shows that permeation flux decreased and separation factor increased with increasing GA content in the homogeneous membranes. The permeation flux achieved a minimum and the separation factor a maximum when the GA content increased to a certain amount. Thereafter the permeation flux increased and the separation factor decreased with further increasing the GA content. The PV performance of the composite membranes is superior to that of the homogeneous membranes when the feed water content is below 25 wt%. The permeation activation energy of the composite membranes is lower than that of the homogeneous membranes in the PV dehydration of 10 wt% water in acetic acid. The STA-PVA-SPEK-C-GA/PEK-C composite membrane using water–DMSO as co-solvent has an excellent separation performance with a flux of 592 g m⁻² h⁻¹ and a separation factor of 91.2 at a feed water content of 10 wt% at 50 °C.     

Mass transfer characteristics for VOC permeation through flat sheet porous and composite membranes: The impact of the different membrane layers on the overall membrane resistance

In this paper, the mass transfer coefficients for trichloroethylene (TCE), toluene (TOL) and dimethyl sulfide (DMS) are experimentally determined for different porous and composite membranes. For polypropylene/polyvinylidenedifluoride porous layer/thin film polydimethylsiloxane dense layer composite membranes, membrane mass transfer coefficients are 2.55E−03, 2.82E−03 and 2.90E−03 m/s for TCE, TOL and DMS in N₂ at 30.0 ± 0.1 °C, respectively. For polyester/polyacrylonitrile porous layer/thin film polydimethylsiloxane dense layer composite membranes, they are higher, namely 4.28E−03, 4.55E−03 and 4.81E−03 m/s for TCE, TOL and DMS in N₂ at 30.0 ± 0.1 °C, respectively. Analysis of the contribution of the dense layer of both composite membranes to the total membrane resistance for mass transfer, showed that this contribution was small for both composite membranes. The higher mass transfer coefficients of the thin film polydimethylsiloxane composite membranes from this study in comparison to others from the literature are primarily due to improvement of the mass transfer characteristics of the porous layer. Analysis of the mass transfer characteristics of the different porous layers of which the total porous layer is composed, showed that the contribution of the porous “backing” layer for mechanical support can be substantial in comparison to the porous layer in contact with the dense layer.     

Solvent-induced swelling of membranes — Measurements and influence in nanofiltration

This paper describes improvements to an apparatus for in-situ determinations of swelling where a linear inductive probe and electronic column gauge with an overall resolution of 0.1 μm was used for measurements of seven variants of polyacrylonitrile (PAN)/polydimethylsiloxane (PDMS) composite nanofiltration membranes in a range of alkane, aromatic and alcohol solvents. The unswollen membranes incorporated PDMS layers between 1 and 10 μm nominal thickness and were manufactured with a radiation and/or thermal crosslinking step.

The tested membranes exhibited a range of swelling dependent on the degree of crosslinking, the initial PDMS layer thickness and the type of solvent. With no applied pressure the PDMS layer on some radiation cross-linked membranes swelled as much as 170% of the initial thickness whilst other membranes were restricted to a maximum swelling of 80%. When a pressure up to 2000 kPa was applied to a membrane then swelling could be reduced to 20% of the value obtained at zero applied pressure. By vertically stacking up to three membrane samples it was possible to determine the swelling of PDMS layers as thin as 1 μm, although higher imposed pressures rendered some results unreliable as the measurement resolution of the apparatus was approached. The results of the swelling experiments are contrasted with crossflow nanofiltration performance in terms of solvent flux and solute rejection.     

PREPARATION OF PVA/PAN PERVAPORATION COMPOSITE MEMBRANES AND THEIR SEPARATION PROPERTIES

制备了活性层厚度为１～１０μｍ的ＰＶＡ／ＰＡＮ渗透汽化复合膜并将其用于乙醇水混合物的分离。实验结果表明，热处理条件对复合膜的分离选择性、渗透通量及分离指数具有明显影响。确定了最佳热处理条件。     

Recent advances in sodium alginate-based membranes for dehydration of aqueous ethanol through pervaporation

Sodium alginate (SA) is a progressive material for membrane fabrication. The technological development of SA-based membranes has made a significant contribution to the separation techniques, especially in aqueous organic solutions. The outstanding performance of SA is attributed to its outstanding structural flexibility and hydrophilicity. In view of structural characteristics, SA membranes have immense utilization in the pervaporation separation of organics. Among various organics, dehydration of aqueous ethanol is employed as a standard to check the success of pervaporation (PV) membrane. Because ethanol and water have comparable molecular sizes, thus difficult to extract water from aqueous ethanol mixtures than it is for other organics. A literature survey shows that wide-ranging data are available on the PV performance of SA and its modified membranes. In this context, the present review addresses the recent advances made in SA membranes for enhanced ethanol dehydration performance during the last decade. Available data since 2010 has been compiled for grafted, crosslinked, blend, mixed matrix, and composite hybrid sodium alginate membranes in terms of separation factor, permeation flux, and pervaporation separation index PSI. The data are assessed with reference to the effect of feed composition, membrane selectivity, flux, and swelling behavior.     

Pervaporation with chitosan membranes II. Blend membranes of chitosan and polyacrylic acid and comparison of homogeneous and composite membrane based on polyelectrolyte complexes of chitosan and polyacrylic acid for the separation of ethanol-water mixtures

Three different types of blend membranes based on chitosan and polyacrylic acid were prepared from homogeneous polymer solution and their performance on the pervaporation separation of water-ethanol mixtures was investigated. It was found that all membranes are highly water-selective. The temperature dependence of membrane permselectivity for the feed solutions of higher water content (>30 wt%) was unusual in that both permeability and separation factor increased with increase in temperature. This phenomenon might be explained from the aspect of activation energy and suggested that the sorption contribution to activation energy of permeation should not always be ignored when strong interaction occurs in the pervaporation membrane system.A comparison of pervaporation performance between composite and homogeneous membranes was also studied. Typical pervaporation results at 30°C for a 95 wt% ethanol aqueous solution were: for the homogeneous membrane, permeation flux = 33 g/m² h, separation factor = 2216; and for the composite membrane, permeation flux = 132 g/m² h, separation factor = 1008. A transport model consisting of dense layer and porous substrate in series was developed to describe the effect of porous substrate on pervaporation performance.     

Chemical modification of poly(substituted-acetylene): II. Pervaporation of ethanol / water mixture through poly(1-trimethylsilyl-1-propyne) / poly(dimethylsiloxane) graft copolymer membrane

Poly(1-trimethylsilyl-1-propyne)/poly(dimethylsiloxane) (PTMSP/PDMS) graft copolymer was prepared to evaluate the permeation characteristic at pervaporation of aqueous ethanol solution through the graft copolymer membrane. For the preparation of PTMSP/PDMS graft copolymer, an improved synthetic procedure was released in this paper, which comprised a one-pot reaction of PTMSP in lithium bis(trimethylsilyl)amide followed by treatment with hexamethylcyclotrisiloxane and trimethylchlorosilane. PDMS content of the graft copolymer was controlled in the range 5–74 mol%. Very tough and thin membranes could be prepared from these copolymers having various PDMS content by the solvent casting method. The permselectivity of the membranes was investigated by pervaporation of ethanol/water mixture at 30°C. Preferential permeation of ethanol was observed for the membranes. It was also found that the selectivity of every copolymer membrane was higher than that of the PTMSP membrane. Moreover, the selectivity depended on the PDMS content of the graft copolymer. The separation factor and permeation rate assumed the maximum values at 12 mol% PDMS content. At the maximum point, 7 wt% aqueous ethanol solution was concentrated to about 70 wt% ethanol solution, and the separation factor and permeation rate were 28.3 and 2.45 × 10^?3g · m/m² · h, respectively. Such a high permselectivity for ethanol might be due to a delicate alteration of membrane structure, which was induced by the introduction of a short PDMS side chain into a PTMSP backbone.     

SEPARATION OF PROPANE FROM PROPANE/NITROGEN MIXTURES USING PDMS COMPOSITE MEMBRANES BY VAPOR PERMEATION

This study deals with polydimethylsiloxane(PDMS)/polyvinylidene fluoride(PVDF) composite membranes for propane separation from propane/nitrogen mixtures,which is relevant to the recovery of propane in petroleum and chemical industry.The surface and cross-section morphology of PDMS/PVDF composite membranes was observed by scanning electron microscope(SEM).The surface morphology of PDMS/PVDF composite membranes is very dense.There are three layers,the thin dense top layer,finger-like porous middle layer an...     

Poly(vinyl alcohol) multilayer mixed matrix membranes for the dehydration of ethanol–water mixture

We have developed multilayer mixed matrix membranes (MMMMs) consisting of a selective mixed matrix membrane (MMM) top layer, a porous poly(acrylonitrile-co-methyl acrylate) [poly(AN-co-MA)] intermediate layer and a polyphenylene sulfide (PPS) nonwoven fabrics substrate. The selective MMM layer was formed by incorporating KA zeolite in poly(vinyl alcohol) (PVA) matrix followed by the cross-linking reaction of PVA with fumaric acid. The fumaric acid induced cross-linking reactions were confirmed by Fourier-transformation infrared (FTIR), and their effects on PVA thermal stability and glass transition temperature were characterized by thermolgravimetric analysis (TGA) and differential scanning calorimetry (DSC). The separation performance of the newly developed MMMMs was investigated in terms of permeance and selectivity (as well as flux and separation factor) with respect to zeolite content, feed temperature and composition for the ethanol–water separation by pervaporation. It is found that the separation performance of the MMMM is superior to that of multilayer homogenous membranes (MHM) containing no zeolite. For example, the MMMM with 20 wt.% KA zeolite loading exhibits a much higher selectivity than that of MHM (1279 versus 511) at 60 °C if the feed is a mixture of 80/20 (wt.%) ethanol/water. In addition, the activation energy of the water permeation is significantly reduced from 16.22 to 10.12 kJ/mol after adding of KA zeolite into the PVA matrix, indicating that water molecules require a much less energy to transport through the MMMM because the presence of hydrophilic channels in the framework of zeolite. The excellent pervaporation performance of the MMMM is also resulted from the good contact between zeolite-incorporated and polymer matrix cross-linked by fumaric acid.