Isoporous Block Copolymer Membranes

The developments in membranes based on tailored block copolymers are reported with an emphasis on isoporous membranes. These membranes can be prepared in different geometries, namely flat sheets and hollow fibers. They display narrow pore size distributions due to their formation by self‐assembly. The preparation of these membranes and possibilities to further functionalize such membranes will be discussed. Different ways to control the pore size will be addressed, and the potential of block copolymer blends to fabricate membranes with tailored pore sizes will be shown.

     

Self‐Assembled Asymmetric Block Copolymer Membranes: Bridging the Gap from Ultra‐ to Nanofiltration

The self‐assembly of block copolymers is an emerging strategy to produce isoporous ultrafiltration membranes. However, thus far, it has not been possible to bridge the gap from ultra‐ to nanofiltration and decrease the pore size of self‐assembled block copolymer membranes to below 5 nm without post‐treatment. It is now reported that the self‐assembly of blends of two chemically interacting copolymers can lead to highly porous membranes with pore diameters as small as 1.5 nm. The membrane containing an ultraporous, 60 nm thin separation layer can fully reject solutes with molecular weights of 600 g mol^?1 in aqueous solutions with a water flux that is more than one order of magnitude higher than the permeance of commercial nanofiltration membranes. Simulations of the membrane formation process by dissipative particle dynamics (DPD) were used to explain the dramatic observed pore size reduction combined with an increase in water flux.     

Self‐Assembled Vesicles with Functionalized Membranes

Biological membranes play a key role for the function of living organisms. Thus, many artificial systems have been designed to mimic natural cell membranes and their functions. A useful concept for the preparation of functional membranes is the embedding of synthetic amphiphiles into vesicular bilayers. The dynamic nature of such noncovalent assemblies allows the rapid and simple development of bio‐inspired responsive nanomaterials, which find applications in molecular recognition, sensing or catalysis. However, the complexity that can be achieved in artificial functionalized membranes is still rather limited and the control of their dynamic properties and the analysis of membrane structures down to the molecular level remain challenging.     

Helical Packing of Nanoparticles Confined in Cylindrical Domains of a Self‐Assembled Block Copolymer Structure

Theoretical models predict that a variety of self‐assembled structures of closely packed spherical particles may result when they are confined in a cylindrical domain. In the present work we demonstrate for the first time that the polymer‐coated nanoparticles confined in the self‐assembled cylindrical domains of a block copolymer pack in helical morphology, where we can isolate individual fibers filled with helically arranged nanoparticles. This finding provides unique possibilities for fundamental as well as application‐oriented research in similar directions.     

Orthogonally Self‐Assembled Multifunctional Block Copolymers

We report the synthesis of telechelic poly(norbornene) and poly(cyclooctene) homopolymers by ring‐opening metathesis polymerization (ROMP) and their subsequent functionalization and block copolymer formation based on noncovalent interactions. Whereas all the poly(norbornene)s contain either a metal complex or a hydrogen‐bonding moiety along the polymer side‐chains, together with a single hydrogen‐bonding‐based molecular recognition moiety at one terminal end of the polymer chain. These homopolymers allow for the formation of side‐chain‐functionalized AB and ABA block copolymers through self‐assembly. The orthogonal natures of all side‐ and main‐chain self‐assembly events were demonstrated by ¹H NMR spectroscopy and isothermal titration calorimetry. The resulting fully functionalized block copolymers are the first copolymers combining both side‐ and main‐chain self‐assembly, thereby providing a high degree of control over copolymer functionalization and architecture and bringing synthetic materials one step closer to the dynamic self‐assembly structures found in nature.     

Supramolecular Chemistry in the Formation of Self‐Assembled Nanostructures from a High‐Molecular‐Weight Rod–Coil Block Copolymer

The self‐assembled nanostructures of a high‐molecular‐weight rod–coil block copolymer, poly(styrene‐block‐(2,5‐bis[4‐methoxyphenyl]oxycarbonyl)styrene) (PS‐b‐PMPCS), in p‐xylene are studied. The cylindrical micelles, long segmental cylindrical micelle associates, spherical micelles, and spherical micelle associates are observed with increased copolymer concentration. The high molecular weight of PS leads to the entanglement between PS chains from different micelles, which is the force for supramolecular interactions. Short cylindrical micelles are connected end‐to‐end via this supramolecular chemistry to form long segmental cylindrical micelle associates, analogue to the condensation polymerization process, with direction and saturation. On the other hand, spherical micelles assemble via supramolecular chemistry to form spherical micelle associates, yet without any direction due to their isotropic properties.

     

Ultrathin and Large‐area Macroporous Polymeric Membranes Formed Through Self‐assembly of Sub‐10 nm Elastic Nanoparticles

A variety of sub‐10 nm nanoparticles are successfully prepared by crosslinking of polystyrene‐b‐poly(1,3‐butadiene) (PS‐b‐PB) and polystyrene‐b‐poly(4‐vinyl pyridine) (PS‐b‐P4VP) block copolymer micelles and inverse micelles. Among them, the core‐crosslinked PS‐b‐PB micelles can self‐assemble into ultrathin (< 10 nm) macroporous (pore size <1 µm) membranes in a facile way, i.e., by simply drop‐coating the particle solution onto a mica surface. No continuous/porous membranes are produced from shell‐crosslinked PS‐b‐PB micelles and both forms of PS‐b‐P4VP micelles. This suggests that the unique structure of the block copolymer precursor, including the very flexible core‐forming block and the glassy corona‐forming block and the specific block length ratio, directly determines the formation of the macroporous membrane.

     

Hierarchical Nanoporous Structures by Self‐Assembled Hybrid Materials Based on Block Copolymers

Hierarchical nanoporous structures are fabricated by adsorption of micelles of diblock copolymer‐templated Au‐nanoparticles onto a hydrophilic solid substrate. Gold nanoparticles are prepared using micelles (19 nm) of polystyrene‐block‐poly(4‐vinylpyridine) (PS‐b‐P4VP) as nanoreactors. Deposition of thin films of the micellar solution, modified with a non‐selective solvent (THF), on hydrophilic surfaces leads to the formation of hierarchical nanoporous morphologies. The thin films exhibit two different pore diameters and a total pore density of 15 × 10⁸ holes per cm². The structure was analyzed in terms of topography and chemical composition using AFM, TEM and XPS measurements. The PS‐b‐P4VP template was subsequently removed by oxygen plasma etching, to leave behind metallic nanopores that mimic the original thin film morphology.

     

Carbohydrates as Additives for the Formation of Isoporous PS‐b‐P4VP Diblock Copolymer Membranes

Highly porous polystyrene‐block‐poly(4‐vinylpyridine) (PS‐b‐P4VP) diblock copolymer membranes are prepared using carbohydrates as additives. Therefore α‐cyclodextrine, α‐(D )‐glucose, and saccharose (cane sugar) are tested for the membrane formation of three different PS‐b‐P4VP polymers. The addition of the carbohydrates leads to an increasing viscosity of the membrane solutions due to hydrogen bonding between hydroxyl groups of the carbohydrates and pyridine units of the block copolymer. In all cases, the membranes made from solution with carbohydrates have higher porosity, an improved narrow pore distribution on the surface and a higher water flux as membranes made without carbohydrates with the same polymer, solvent ratio, and polymer concentration.     

Self‐Assembled Liquid‐Crystalline Membranes Form Supramolecular Hydrogels via Hydrogen Bonding

Developing simple methods to organize nanoscale building blocks into ordered superstructures is a crucial step toward the practical development of nanotechnology. Bottom‐up nanotechnology using self‐assembly bridges the molecular and macroscopic, and can provide unique material properties, different from the isotropic characteristics of common substances. In this study, a new class of supramolecular hydrogels comprising 40 nm thick linear polymer layers sandwiched between nanolayers of self‐assembled amphiphilic molecules are prepared and studied by nuclear magnetic resonance spectroscopy, scanning electronic microscopy, small angle X‐ray diffraction, and rheometry. The amphiphilic molecules spontaneously self‐assemble into bilayer membranes when they are in liquid‐crystal state. The hydrogen bonds at the interface of the nanolayers and linear polymers serve as junctions to stabilize the network. These hydrogels with layered structure are facile to prepare, mechanically stable, and with unique temperature‐dependent optical transparency, which makes it interesting in applications, such as soft biological membranes, drug release, and optical filters.

     

The Self‐Assembled Structure of the Diblock Copolymer PCL‐b‐P4VP Transforms Upon Competitive Interactions with Octaphenol Polyhedral Oligomeric Silsesquioxane

This paper describes the miscibility and self‐assembly, mediated by hydrogen‐bonding interactions, of new block copolymer/nanoparticle blends. The morphologies adopted by the immiscible poly[(ε‐caprolactone)‐block‐(4‐vinyl pyridine)] (PCL‐b‐P4VP) diblock copolymer changes upon increasing the number of competitive hydrogen‐bonding interactions after adding increasing amounts of octaphenol polyhedral oligomeric silsesquioxane (OP‐POSS). Transmission electron microscopy reveals morphologies that exhibit high degrees of long‐range order, such as cylindrical and spherical structures, at relatively low OP‐POSS contents, and short‐range order or disordered structures at higher OP‐POSS contents. Analyses performed using differential scanning calorimetry, wide‐angle X‐ray diffraction, and FT‐IR spectroscopy provide positive evidence that the pyridyl units of the P4VP block are significantly stronger hydrogen‐bond acceptors toward the OH group of OP‐POSS than are the CO groups of the PCL block, thereby resulting in excluded and confined PCL phases.

     

Pincushion of Tubule Discovery and Tubular Morphology Landscape Establishment of Block Copolymer Self‐Assemblies

Block copolymer (BCP) self‐assembly is a versatile technique in the preparation of polymeric aggregates with varieties of morphologies. However, its morphology library is limited. Here, the discovery of pincushion of tubules is reported for the first time, via BCP self‐assembly of poly(4‐vinylpyridine)‐b‐polystyrene (P4VP‐b‐PS) with very high molecular weight (500 kDa) and asymmetry (2 mol% P4VP). The investigation confirms the importance of core‐forming block length on morphology control of BCP self‐assemblies, especially with respect to tubular structures. The morphology landscape of tubular structures is successfully established, where dumbbell of tubule, tubule, loose clew of tubules, tight clew of tubules, and pincushion of tubules can be prepared by adjusting the core‐forming block length. This work therefore expands the structure library of BCP self‐assemblies and opens up a new avenue for the further applications of these tubular materials.     

Dimensional Control of Block Copolymer Nanofibers with a π‐Conjugated Core: Crystallization‐Driven Solution Self‐Assembly of Amphiphilic Poly(3‐hexylthiophene)‐b‐poly(2‐vinylpyridine)

With the aim of accessing colloidally stable, fiberlike, π‐conjugated nanostructures of controlled length, we have studied the solution self‐assembly of two asymmetric crystalline–coil, regioregular poly(3‐hexylthiophene)‐b‐poly(2‐vinylpyridine) (P3HT‐b‐P2VP) diblock copolymers, P3HT₂₃‐b‐P2VP₁₁₅ (block ratio=1:5) and P3HT₄₄‐b‐P2VP₁₁₅ (block ratio=ca. 1:3). The self‐assembly studies were performed under a variety of solvent conditions that were selective for the P2VP block. The block copolymers were prepared by using Cu‐catalyzed azide–alkyne cycloaddition reactions of azide‐terminated P2VP and alkyne end‐functionalized P3HT homopolymers. When the block copolymers were self‐assembled in a solution of a 50 % (v/v) mixture of THF (a good solvent for both blocks) and an alcohol (a selective solvent for the P2VP block) by means of the slow evaporation of the common solvent; fiberlike micelles with a P3HT core and a P2VP corona were observed by transmission electron microscopy (TEM). The average lengths of the micelles were found to increase as the length of the hydrocarbon chain increased in the P2VP‐selective alcoholic solvent (MeOH<iPrOH<nBuOH). Very long (>3 μm) fiberlike micelles were prepared by the dialysis of solutions of the block copolymers in THF against iPrOH. Furthermore the widths of the fibers were dependent on the degree of polymerization of the chain‐extended P3HT blocks. The crystallinity and π‐conjugated nature of the P3HT core in the fiberlike micelles was confirmed by a combination of UV/Vis spectroscopy, photoluminescence (PL) measurements, and wide‐angle X‐ray scattering (WAXS). Intense sonication (iPrOH, 1 h, 0 °C) of the fiberlike micelles formed by P3HT₂₃‐b‐P2VP₁₁₅ resulted in small (ca. 25 nm long) stublike fragments that were subsequently used as initiators in seeded growth experiments. Addition of P3HT₂₃‐b‐P2VP₁₁₅ unimers to the seeds allowed the preparation of fiberlike micelles with narrow length distributions (L_w/L_n <1.11) and lengths from about 100‐300 nm, that were dependent on the unimer‐to‐seed micelle ratio.     

ABC Triblock Terpolymer Self‐Assembled Core–Shell–Corona Nanotubes with High Aspect Ratios

Nanotubes have attracted considerable attention due to their unique 1D hollow structure; however, the fabrication of pure nanotubes via block copolymer self‐assembly remains a challenge. In this work, the successful preparation of core–shell–corona (CSC) nanotubular micelles with uniform diameter and high aspect ratio is reported, which is achieved via self‐assembly of a poly (styrene‐b‐4‐vinyl pyridine‐b‐ethylene oxide) triblock terpolymer in binary organic solvents with assistance of solution thermal annealing. Via direct visualization of trapped intermediates, the nanotube is believed to be formed via large sphere—large solid cylinderical aggregates—nanotube transformations, wherein the unique solid to hollow transition accompanied with the unidirectional growth is distinct from conventional pathway. In addition, by virtue of the CSC structure, gold nanoparticles are able to be selectively incorporated into different micellar domains of the nanotubes, which may have potential applications in nanoscience and nanotechnology.

     

Aqueous Networks and Toroids of Amphiphilic Block Copolymer with Non‐ionic Surfactants

Network formation: Comicellization of polystyrene‐block‐polyethylene oxide (PS–PEO) with non‐ionic surfactants leads to the formation of networks and chains of spheres. The aqueous network solutions are responsive to dilution, undergoing morphological transformations to cylinders with Y junctions and both two‐ and three‐dimensional toroids (see figure).

     

“Raft” Formation by Two‐Dimensional Self‐Assembly of Block Copolymer Rod Micelles in Aqueous Solution

Block copolymers can form a broad range of self‐assembled aggregates. In solution, planar assemblies usually form closed structures such as vesicles; thus, free‐standing sheet formation can be challenging. While most polymer single crystals are planar, their growth usually occurs by uptake of individual chains. Here we report a novel lamella formation mechanism: core‐crystalline spherical micelles link up to form rods in solution, which then associate to yield planar arrays. For the system of poly(ethylene oxide)‐block‐polycaprolactone in water, co‐assembly with homopolycaprolactone can induce a series of morphological changes that yield either rods or lamellae. The underlying lamella formation mechanism was elucidated by electron microscopy, while light scattering was used to probe the kinetics. The hierarchical growth of lamellae from one‐dimensional rod subunits, which had been formed from spherical assemblies, is novel and controllable in terms of product size and aspect ratio.