Ceramic Foams from a Preceramic Polymer and Polyurethanes: Preparation and Morphological Investigations

Open-cell ceramic foams were obtained from a preceramic polymer (silicone resin) and blown polyurethanes. The preceramic polymer, which is crosslinked by condensation of silanol groups, was dissolved in CH2Cl2 and added to a liquid polyol containing the surfactant and the amine catalyst. Isocyanate was then added to the mixture and the foam was obtained through a twofold blowing mechanism (physical and chemical blowing). The morphology of the expanded polyurethane, which can be flexible or semirigid, characterized the final structure of the ceramic foam. The materials obtained were pyrolyzed in a nitrogen flux at temperatures of 1000–1200°C, thus allowing for the polymer-to-ceramic transformation to occur in the preceramic polymer. The ceramic foams produced in this way consisted of an amorphous silicon oxycarbide ceramic (SiOC). They presented a density ranging from 0.1 to 0.3 g/cm3. The average pore diameter ranged from 200 to 400 m and they possessed 80 to 90% open porosity.     

Structures and physical properties of rigid polyurethane foams with water as the sole blowing agent

Polyurethane rigid foams have been used for many applications such as pipelines insulation materials, automotive parts, solar water heater and construction materials[1,2], due to their desirable physical properties. Traditional rigid foam is made by the reaction of a polyol and 4,4′-diphenylmethane diisocyanate (MDI) with chlorofluorocarbons (CFCs), in particular tri- chlorofluoromethane (CFC-11) and/or HCFC-141b as blowing agents. However, the CFCs blowing agents contain halogens, whic…     

Effects of biopitch on the properties of flexible polyurethane foams

Biopitches are industrial residues obtained by the distillation of the tar recovered during Eucalyptus charcoal production and can be used as a renewable polyol source. Flexible polyurethane foams were prepared with different proportions of biopitch and HTPB (hydroxyl-terminated polybutadiene) and using polymeric MDI (4,4′ diphenyl methane diisocyanate), N,N dimethylcyclohexylamine as a catalyst and water as a blowing agent. Elemental analysis, thermal analysis (TG/DSC), Fourier Transform Infrared Spectroscopy (FTIR), scanning electronic microscopy (SEM), and density results were used aiming to discuss the contribution of biopitch to foams properties. The higher the biopitch content, the higher the thermal stability and the lower the density of the flexible foams (air atmosphere), behaviors similar to those of lignin-based polyurethanes. Biopitch enhanced the oxygen content of the polyurethane foams synthesized, and their reaction with HTPB resulted in stable foams.     

Tungsten‐loaded SMP foam nanocomposites with inherent radiopacity and tunable thermo‐mechanical properties

Shape memory polymer (SMP) foams have been developed for use in neurovascular occlusion applications. These materials are predominantly polyurethanes that are known for their biocompatibility and tunable properties. However, these polymers inherently lack X‐ray visibility, which is a significant challenge for their use as implantable materials. Herein, low density, highly porous shape memory polyurethane foams were developed with tungsten nanoparticles dispersed into the foam matrix, at increasing concentrations, to serve as a radiopaque agent. Utilizing X‐ray fluoroscopy sufficient visibility of the foams at small geometries was observed. Thermal characterization of the foams indicated altered thermal response and delayed foam actuation with increasing nanoparticle loading (because of restricted network mobility). Mechanical testing indicated decreased toughness and strength for higher loading because of disruption of the SMP matrix. Overall, filler addition imparted x‐ray visibility to the SMP foams and allowed for tuned control of the transition temperature and actuation kinetics for the material. Copyright © 2015 John Wiley & Sons, Ltd.     

Preparation of high performance foams with excellent dielectric property based on toughened bismaleimide resin

In order to meet the increasing demands on high performance foams with excellent dielectric property by modern industries, a new type of high performance foams based on diallyl bisphenol A modified bismaleimide (BDM/BA) resin is first developed in this paper. The effects of processing parameters such as prepolymerization time and temperature, foaming temperature and time as well as the content of blowing agent on the properties and morphology of resultant foams are intensively investigated from the view of processing–property–morphology relationship. Results show that compared with BDM/BA resin, the optimum condition of prepolymerization is 140°C for 60 min, and that of foaming is 160°C for 35 min. Foams based on BDM/BA resin with 9 wt% AC135 have uniform cell distribution, and greatly improved dielectric property. Copyright © 2010 John Wiley & Sons, Ltd.     

Synthesis,characterization, and cure kinetics analysis of high refractive index copolysiloxanes

Two kinds of high refractive index of polysiloxane compounds containing both pendent and terminal vinyl groups were successfully synthesized through a cohydrolysis-condensation method based on alkoxy silanes in the presence of acids and anionic ring-opening copolymerization of methylphenycyclosiloxane (D_n) and octamethylcyclotetrasiloxane (D₄), respectively. Their structures were confirmed by Fourier-transformed infrared and nuclear magnetic resonance spectra (¹H NMR and ²⁹Si NMR). The curing kinetics of the silicone resin (MPSR) in the presence of phenylvinyl silicone oil (MPSO) as reactive diluent and T-shaped hydrosiloxane (TPHS) as crosslinking agent was studied by non-isothermal differential scanning calorimeter at different heating rates. The kinetic parameters of the curing process were determined by Friedman and ?esták–Berggren method. A comparison of the results calculated with the experimental data showed that ?esták–Berggren equation was found to be the most adequately selected to describe the cure kinetics of the studied silicone resin, and the experimental data had a great coherence with that theoretically calculated. It would give a valuable guide for the curing process of silicone resin. In addition, TG curves showed that the cured MPSR/MPSO/TPHS system exhibited much higher heat resistance and thermal stability compared to MQ resin/PMVS/PHVS blends.     

Mössbauer, NMR and ATR-FTIR spectroscopic investigation of degradation in RTV siloxane foams

The combination of experimental techniques allowed for a comprehensive study of aging processes occurring in RTV siloxane foams. ¹¹⁹Sn Mössbauer spectroscopy demonstrated that tin residues are composed of Sn(II) and Sn(IV) species. The 27-year-old foams showed only Sn(IV) species with a quadrupole-splitting parameter larger than that observed for SnO₂. Solid-state ²⁹Si NMR differentiated between the various functional linkages in the foams, and showed no significant change of the di- to trifunctional linkage ratios. High-resolution NMR, on solvent extract of foams, showed the presence of water, catalyst, plasticizer, and some silicone oligomers. ATR-FTIR demonstrated changes near the surface of the foam when aged with water and with the presence of the tin catalyst. Gamma irradiation at a low dose had little effect on compression sets. The main changes observed for artificially aged and aged in service foams were related to the presence of the tin catalyst.     

大豆油树脂基泡沫塑料的力学性能与生物降解性研究

用丙烯酸酯化环氧大豆油(AESO)和甲基丙烯酸甲酯(MMA)经自由基共聚合制得一种新型的植物油基泡沫塑料.对AESO/MMA泡沫塑料的压缩性能的各种影响因素进行了细致研究,结果表明,所得泡沫塑料的压缩性能取决于AESO/MMA的比例、引发剂和促进剂的浓度.AESO泡沫塑料具有与传统不饱和聚酯泡沫塑料相似的压缩强度,而且比后者具有更高的韧性,同时这类植物油基泡沫塑料有着良好的生物降解性.     

Development of a durable fiber-optic oxygen sensor for harsh underground environments

This paper focuses on effects of protection with a silicone resin to develop a fiber-optic oxygen sensor with long-term stability and durability in harsh underground environments. Ruthenium (II) complexes were used as oxygen-sensing compounds. A uniform composite film composed of silicone resin and the Ru complex was prepared with spin coating technique. A comparison of dissolved-oxygen (DO) sensitivity between the composite film and a Ru complex film was made by exposing to hot water (80 °C). The result of the accelerated degradation test showed that sensitivity of the Ru complex film was stable; meanwhile that of the composite film increased with exposure time in a short period. In order to improve stability, the Ru complex film overcoated with silicone resin was prepared. Differences in sensitivity for saturated DO (8.5 ppm) between with and without the silicone resin overcoating on the Ru complex film were investigated by exposing to the hot water and simulated underground water. These results revealed that the sensitivities and response times of the overcoated films were stable and slow, respectively, compared to those of non-overcoated films. Then, optodes were evaluated for effects of the overcoating on sensing properties by exposing to 100 vol.% oxygen gas. The experiment showed that: (1) the response time was significantly influenced by the thickness of the overcoating; and (2) response speed of the overcoated optode was slow by a factor of about 35 compared to that of the non-overcoated. We concluded that the overcoating was effective in the application to mid- and long-term oxygen monitoring in the harsh environments.     

聚氨酯/环氧树脂互穿网络硬质泡沫塑料反应过程和微观结构

聚氨酯／环氧树脂互穿网络(PU／EPIPN)硬泡中异氰酸根的消耗速度较纯PU硬泡高，是由于环氧树脂的固化荆同时也是异氰酸根反应的催化荆。而PU／EP IPN硬泡中环氧基的反应速度和反应程度均较纯EP网络低，归因于互穿网络对基团扩散的阻碍。在互穿网络硬泡形成过程中，存在环氧开环中所新产生的羟基与异氰酸根的反应、大分子多元醇中羟基与环氧基的反应以及异氰酸根与环氧基形成嗯唑烷酮的反应三种形成网络间的化学键的途径。同时由于PU／EPIPN硬泡高度的交联，使得IPN硬泡中两个网络具有良好的相容性。动态力学性能表明所有IPN样品都只有一个玻璃化温度。透射电镜表明IPN样品无明显的相界面。     

不同异氰酸酯固化的蓖麻油／酚氧树脂聚氨酯的力学性能

以ＢＦ３·ＯＥｔ２为催化剂，４，４－二羟基二苯基丙烷与环氧氯丙烷反应，生成端羟基的酚氧树脂（Ａ），Ａ与蓖麻油（Ｂ）混合，用３种异氰酸酯（ＴＤＩ、ＩＰＤＩ和ＨＤＩ）作为固化剂，制得交联聚氨酯。研究了这３种聚氨酯的力学性能及形态与组成和二异氰酸酯结构的关系；改变ＮＣＯ／ＯＨ摩尔比及Ｂ与Ａ的质量比，可以制得具有较好力学性能的聚氨酯材料。蓖麻油，酚氧树脂，聚氨酯，力学性能     

Environmentally Compatible Hybrid-Type Polyurethane Foams Containing Saccharide and Lignin Components

Semi-rigid polyurethane (PU) foams were prepared using lignin-molasses- poly(ethylene glycol) polyols. Two kinds of lignin, kraft lignin (KL) and sodium lignosulfonate (LS), were used. Both lignin and molasses polyols were mixed with various ratios and were reacted with poly(phenylene methylene) polyisocyanate (MDI) in the presence of silicone surfactant and di-n-butyltin dilaurate. A small amount of water was used as a foaming agent. The apparent density of PU foams increased with increasing lignin content. The compression strength and elastic modulus linearly increase with increasing apparent density, suggesting that mechanical properties are controllable by changing reaction conditions. The PU foams were amorphous and glass transition was detected by differential scanning calorimetry. The glass transition temperature (T_g ) maintained an almost constant value, regardless of the mixing ratio. This indicates that both the phenolic group of lignin and the glucopyranose ring of molasses act as rigid components in PU crosslinking network structures, and both groups contribute to the main chain motion to the same extent. By thermogravimetry (TG), it was confirmed that PU foams are thermally stable up to around 300 °C. By differential scanning calorimetry, T_g was observed at temperatures from 80 to 120 °C.     

WATER-BLOWN POLYURETHANE RIGID FOAMS MODIFIED BY CHEMICAL PLASTICATION

1. INTRODUCTIONThese years, HCFC-141b may be the most used blowing agent for its useful properties. But, because of its high global warming effect leading to the destruction of the ozone layer, production of HCFC141b has been forbidden. However, there are…     

WATER-BLOWN POLYURETHANE RIGID FOAMS MODIFIED BY CHEMICAL PLASTICATION

Water-blown polyurethane rigid foams are getting more and more attention, because the traditional blowing agent HCFC141b has already been abolished to prevent the ozone layer from destruction. However, the polyurethane rigid foams blown by water have serious defects, i.e. friability and resulting lower adhesion strength. Thus, the purpose of this study is to resolve the problems by chemical plastication. The maleate was added to polyol-premix containing water or to polyisocyanate,with both of which maleate does not react. To prove the reaction when polyol-premix and polyisocyanate were mixed, the model composite was synthesized and analyzed by IR, NMR and ESI (MS). Furthermore, a series of water-blown polyurethane rigid foams added different amount maleate were successfully prepared. By testing impact strength and adhesion strength of the foams, the actual effect of adding maleate was obtained.     

聚苯基硅氧烷与聚甲基苯基硅氧烷改性环氧树脂的合成与性能比较

热熔法制备了一系列聚苯基甲氧基硅氧烷(PPMS)、聚甲基苯基甲氧基硅氧烷(PMPS)改性环氧树脂,通过环氧值、红外光谱(IR)分析表明聚硅氧烷接枝了E-20环氧树脂且环氧基保持不变.探讨了有机硅含量对改性树脂固化体系耐热性能及韧性的影响.实验表明,当E-20环氧树脂与PPMS、PMPS的质量比为7∶3时,改性树脂固化体系的耐热性能明显提高,玻璃化转变温度(Tg)为95.8、88.3℃,分别比改性前提高了9.0℃和1.5℃;质量损失50%时的热分解温度(Td)为476.5、487.8℃,分别比改性前提高了58.3℃和69.5℃.与ED-30固化体系相比,EPMS-30固化物的耐热性能,韧性等力学性能提高的更加明显,并且还具有优良的涂膜性能.     

Physical properties of silicone foams filled with carbon nanotubes and functionalized graphene sheets

Free-rising silicone foams were made with loading fractions of up to 0.25 wt.-% functionalized graphene sheets (FGS) and up to 1.0 wt.-% carbon nanotubes (CNTs) using hydrogen as blowing agent. Scanning electron microscopy of the samples revealed an open cellular structure and a homogeneous dispersion of both types of nanofillers. The incorporation of nanofiller affected the foaming process and thus the final foam density and cellular structure. Transmission electron microscopy revealed the formation of a CNT network throughout the sample, while FGS presented an exfoliated and intercalated dispersion. The thermal stability of the samples was drastically affected by the presence of both nanofillers. Both nanofillers showed a positive effect on the compressive response of the foams. However, the nanocomposite foams were found to decrease the acoustic absorption with nanofiller content probably due to the variable foam structure and improved stiffness.     

Synthesis and thermal characterization of phosphorus containing siliconized epoxy resins

Siliconized epoxy matrix resin was developed by reacting diglycidyl ethers of bisphenol A (DGEBA) type epoxy resin with hydroxyl terminated polydimethylsiloxane (silicone) modifier, using γ-aminopropyltriethoxysilane crosslinker and dibutyltindilaurate catalyst. The siliconized epoxy resin was cured with 4, 4-diaminodiphenylmethane (DDM), 1,6-hexanediamine (HDA), and bis (4-aminophenyl) phenylphosphate (BAPP). The BAPP cured epoxy and siliconized epoxy resins exhibit better flame-retardant behaviour than DDM and HDA cured resins. The thermal stability and flame-retardant property of the cured epoxy resins were studied by thermal gravimetric analysis (TGA) and limiting oxygen index (LOI). The glass transition temperatures (T_g) were measured by differential scanning calorimetry (DSC) and the surface morphology was studied by scanning electron microscopy (SEM). The heat deflection temperature (HDT) and moisture absorption studies were carried out as per standard testing procedure. The thermal stability and flame-retardant properties of the cured epoxy resins were improved by the incorporation of both silicone and phosphorus moieties. The synergistic effect of silicone and phosphorus enhanced the limiting oxygen index values, which was observed for siliconized epoxy resins cured with phosphorus containing diamine compound.     

Foaming behavior,cellular structure and physical properties of polybenzoxazine foams

In this paper, polymer foams based on a benzoxazine resin have been successfully prepared using azodicarbonamide (ADC) as a chemical blowing agent and have been characterized regarding their foaming behavior, cellular structure, and physical properties. The effect of the ADC on the curing process of the resin was analyzed using differential scanning calorimetry and blowing agent decomposition was followed by thermogravitmetric analysis (TGA). The characterization of the cellular structure of the foamed samples was done using scanning electron microscopy. The mechanical properties of the foams were determined using compression tests and the thermal conductivity was assessed using the transient plane source method. The results indicated that the curing process and gas release took place in a similar time interval. The foams showed an isotropic cellular structure with relative densities in the range 0.35–0.60, and showed compressive strengths and compressive moduli in the range of 10–70 MPa and 400–1100 MPa, respectively. Thermal conductivities were in the range of 0.06–0.12 W m^?1K^?1. The findings in this paper demonstrate the possibility of producing polybenzoxazine foams using a simple process in which curing and foaming take place simultaneously. In addition, the mechanical characterization of these materials indicates that they are suitable for structural applications. Copyright © 2011 John Wiley & Sons, Ltd.     

Grafting of Polymers onto a Crosslinked Polymer Carrying Carboxyl Groups as a Model Compound for Carbon Black

Abstract

A cation-exchange resin (a crosslinked polymer carrying carboxyl groups) was used as a model compound for carbon black, and the grafting of several polymers to the resin was investigated. Reaction of acyl chloride groups that had been placed on the ion-exchange resin with polymers having hydroxyl or amino groups, such as polypropylene glycol, polyethylene glycol, polybutadiene glycol, polyvinyl alcohol, silicone diol, silicone diamine, and polyethyleneimine, resulted in grafting to the ion-exchange resin. In further experiments, primary amino groups were placed on the cation-exchange resin by reaction of acyl chloride groups with ethylenediamine. It was found that ring-opening polymerization of γmethyl L-glutamate N-carboxyanhydride is initiated by the amino groups on the resin, and polypeptide was grafted from the cation-exchange resin. Therefore, the reactivity of carboxyl groups on the resin was found to be similar to that on carbon black. However, carboxyl groups on the resin failed to initiate the cationic polymerization of vinyl monomers, in contrast to those on carbon black. This suggested that the acidity of carboxyl groups on carbon black is greater than on the cation-exchange resin.     

Effect of homologous nano-composites on the thermal degradation of the silicone resin

Effect of homologous of nano-composites on the thermal degradation of the silicone resin was researched based on graphene oxide (GO)/polyhedral oligomeric silsesquioxane (POSS). First, the amino-POSS was grafted onto the GO surface (GO/POSS) via the amide bond. Second, GO/POSS was incorporated into the silicone with active epoxy group via chemistry grafting. The reaction kinetics of the thermal decomposition of the epoxy–silicone resin based on nano-composite homologous effect is developed. The initial decomposition temperature of the modified silicone resin is improved by 77.2°C. At high temperatures, GO/POSS-modified silicone molecular end forms homologous nano-structures, which can restrain silicone future degradation. The developed strategy has potential to restrain the degradation of the polymer molecular chain.