Effects of melt processing conditions on photo-oxidation of PP/PPgMA/OMMT composites

This article reports the studies of photo-oxidative behaviour of polypropylene/maleic anhydride-grafted polypropylene/organic modified montmorillonite (PP/PPgMA/OMMT) composites prepared by two different melt processing methods. Samples of pristine polypropylene (PP) and PP/PPgMA/OMMT composites were prepared in an internal mixer and in a twin screw extruder. The samples were exposed to long wavelength radiations (λ > 300 nm) for the photo-oxidation. The samples were examined by FTIR, X-ray diffraction and microscopy. Similar to the pristine (PP), it is found that the photo-oxidation process in the composites depends on the melt processing conditions, which could cause the deterioration of organic modifier of the clay and the polymer matrix. The new radicals formed in addition to the iron impurities in the montmorillonite accelerate the photo-oxidation.     

Interfacial effect on photo-oxidation of PP via model blends

The interface in multiphase material plays an important role not only in mechanical properties, but also in aging behavior. This article uses polypropylene/polymethyl methacrylate (PP/PMMA) and polypropylene/polystyrene (PP/PS) blends (PMMA and PS as dispersion phase) as models to investigate the interfacial effect on the photo-oxidative aging of PP. The chemical property and stability of dispersed phase could make big difference on aging behavior of PP. PMMA, with polar functional group at the interface, accelerated the photo-oxidation of PP, while PS, with inert functional group at the interface, had little influence. Both the dispersion phases have little effects on crystallization of PP and the oxygen diffusion. The photo degradation product of PMMA could help to initiate or accelerate aging of PP mainly via free radicals transfer. Grafting reaction happened in the interface and the interfacial cohesion of PP and PMMA enhanced thereby.     

Effect of extrusion and photo-oxidation on polyethylene/clay nanocomposites

Polyethylene (a 1:1 blend of m-LLDPE and z-LLDPE) double layer silicate clay nanocomposites were prepared by melt extrusion using a twin screw extruder. Maleic anhydride grafted polyethylene (PEgMA) was used as a compatibiliser to enhance the dispersion of two organically modified monmorilonite clays (OMMT): Closite 15A (CL15) and nanofill SE 3000 (NF), and natural montmorillonite (NaMMT). The clay dispersion and morphology obtained in the extruded nanocomposite samples were fully characterised both after processing and during photo-oxidation by a number of complementary analytical techniques. The effects of the compatibiliser, the organoclay modifier (quartenary alkyl ammonium surfactant) and the clays on the behaviour of the nanocomposites during processing and under accelerated weathering conditions were investigated. X-ray diffraction, transmission electron microscopy (TEM), scanning electron microscopy (SEM), rheometry and attenuated reflectance spectroscopy (ATR-FTIR) showed that the nanocomposite structure obtained is dependent on the type of clay used, the presence or absence of a compatibiliser and the environment the samples are exposed to. The results revealed that during processing PE/clay nanocomposites are formed in the presence of the compatibiliser PEgMA giving a hybrid exfoliated and intercalated structures, while microcomposites were obtained in the absence of PEgMA; the unmodified NaMMT-containing samples showed encapsulated clay structures with limited extent of dispersion in the polymer matrix. The effect of processing on the thermal stability of the OMMT-containing polymer samples was determined by measuring the additional amount of vinyl-type unsaturation formed due to a Hoffman elimination reaction that takes place in the alkyl ammonium surfactant of the modified clay at elevated temperatures. The results indicate that OMMT is responsible for the higher levels of unsaturation found in OMMT-PE samples when compared to both the polymer control and the NaMMT-PE samples and confirms the instability of the alkyl ammonium surfactant during melt processing and its deleterious effects on the durability aspects of nanocomposite products. The photostability of the PE/clay nanocomposites under accelerated weathering conditions was monitored by following changes in their infrared signatures and mechanical properties. The rate of photo-oxidation of the compatibilised PE/PEgMA/OMMT nanocomposites was much higher than that of the PE/OMMT (in absence of PEgMA) counterparts, the polymer controls and the PE–NaMMT sample. Several factors have been observed that can explain the difference in the photo-oxidative stability of the PE/clay nanocomposites including the adverse role played by the thermal decomposition products of the alkyl ammonium surfactant, the photo-instability of PEgMA, unfavourable interactions between PEgMA and products formed in the polymer as a consequence of the degradation of the surfactant on the clay, as well as a contribution from a much higher extent of exfoliated structures, determined by TEM, formed with increasing UV-exposure times.     

The role of organoclay and matrix type in photo-oxidation of polyolefin/clay nanocomposite films

In this paper the photo-oxidation behaviour of polyolefin/clay nanocomposite films was studied; in particular, the effect of the amount of organo-modifier and the matrix polarity on the photo-oxidation was investigated. Two different organo-modified clays and compositions of LDPE/EVA blend films were used and the photo-oxidation was followed by mechanical and spectroscopic analyses.The organoclay and matrix type strongly influence the photo-oxidative behaviour of nanocomposite films. The films filled with CL15A show a faster loss of mechanical performance and higher carbonyl formation with respect to the films filled with the CL20A. Additionally, the LDPE based nanocomposite undergoes photo-oxidation more rapidly than the EVA based one.     

Photo-oxidation of thick isotactic polypropylene films I. Characterisation of the heterogeneous degradation kinetics

Photo-oxidation kinetics of thick isotactic polypropylene films have been compared to thermal-oxidation kinetics of thin films, and noticeable differences have been found. The non-classical kinetic trend of the former can be described as a three step evolution: a typical induction/autoacceleration POOH build-up at the beginning, an intermediate slower POOH content increase and, finally, a gentler POOH increase, which can be better described by quadratic functions of the oxidation time than by a linear dependence. In addition, a series of oscillations appearing from the beginning of the photo-oxidation are found. This kinetic heterogeneity is suggested to be related to the progression of the oxidation to the inside of the strips. However, the FTIR analysis of the evolution of the POOH band position in both photo and thermal oxidation, enables the observed shape changes to be associated to kinetic stages.     

Natural photo-aging degradation of polypropylene nanocomposites

The natural photo-aging degradation of polypropylene (PP), PP/CaCO₃ and PP/SiO₂ nanocomposites were studied outdoor for up to 88 days. The chemical structure characterized by Fourier transform infrared spectroscopy (FTIR) and pyrolysis gas chromatography-mass spectroscopy (PGC-MS) showed that PP nanocomposites are much more susceptible to photo-degradation than unfilled PP. And the oxidation rate is faster with more filler amount. There are lots of chain scissions happened in PP nanocomposites, accompanied with the formation of ketone, alcohol, ester and unsaturated double bond. This severe chain scission led to great decrease of M_n and M_w, and the consequent small fragments would re-crystallize and increase the crystallinity of the nanocomposites. However, these effects do not relate to the ultraviolet character of the two nano fillers.     

Accelerating effect of montmorillonite on oxidative degradation of polyethylene nanocomposites

Polyethylene, one of the most widely used packaging materials, can be made biodegradable by blending it with biopolymers such as starch and/or pro-oxidants which are metal complexes (e.g. cobalt stearate, cerium stearate). Recent studies on polyethylene degradation have found that addition of nanoclay, which is used as a filler in polymer composites mainly to enhance their mechanical properties, also increases their photo-oxidative degradation. The present study aims to investigate the degradation of low density polyethylene (LDPE) formulated with nanoclay and evaluate the effect of nanoclay compositions on the overall photo-oxidation process. Photo-oxidative aging of polyethylene and its nanocomposites were carried out in a QUV weathering tester for a maximum period of two weeks. The degradation progress was followed by monitoring the chemical changes of the samples using Fourier transform infrared spectroscopy (FTIR) and gel permeation chromatography (GPC). The results indicate that the incorporation of nanoclay significantly enhances the degradation of polyethylene.     

Gas transport properties of polypropylene/clay composite membranes

Polypropylene membranes modified with natural and organically modified montmorillonite clays were prepared. The permeability, diffusivity and solubility of helium, oxygen and nitrogen were determined for the unfilled and filled membranes over the temperature range 25-65 °C. Physical properties of polypropylene membranes were investigated using X-ray diffraction, thermogravimetric analyser, tensile testing and differential scanning calorimetry. The results showed that the filled membranes exhibit lower gas permeability compared to the unfilled polypropylene membrane. For helium, a reduced diffusivity is mainly responsible for the reduction in the permeability, in contrast, for nitrogen and oxygen, both diffusivity and solubility were reduced by the presence of fillers. The X-ray diffraction spectra showed that the incorporation of the unmodified and modified clay did not affect the crystallographic nature of polypropylene.     

Carboxylate clays: A model study for polypropylene/clay nanocomposites

Sodium-montmorillonite was intercalated by carboxylate salts to prepare carboxylate clays. The intercalation of sodium acetate doubles the clay basal spacing and no degradation of the carboxylate clay is noticed in the extrusion temperature range. These carboxylate clays were used to synthesize polypropylene-graft-maleic anhydride (PP-g-MA)/clay nanocomposites. Nanocomposites were also produced by a one-pot process using in situ prepared carboxylate clay. The carboxylate salts within the clay layers partially neutralize the maleic anhydride groups of the PP-g-MA matrix, in situ during the melt compounding. The ionic groups of the partially neutralized polymer offer favourable interactions with the clay, hence reinforcing the interfacial bond between the polymer and the clay and improving the composite properties. The use of carboxylate clay clearly improves the clay dispersion into the PP-g-MA matrix and improves the nanocomposite’s thermal and rheological properties.     

Metallocene-mediated synthesis of chain-end functionalized polypropylene and application in PP/clay nanocomposites

This paper summarizes our research in the preparation of chain end functionalized isotactic polypropylene (PP) having a terminal functional group, such as Cl, OH, and NH₂. The chemistry involves metallocene-mediated propylene polymerization using rac-Me₂Si[2-Me-4-Ph(Ind)]₂ZrCl₂/MAO complex in the presence of styrene derivatives (St-f) and hydrogen, which serve as the chain transfer agents. The molecular weight of the resulting PP polymers with a terminal Cl, OH and NH₂ group (i.e., PP-t-Cl, PP-t-OH and PP-t-NH₂) are inversely proportional to the molar ratio of [St-f]/[propylene]. Despite the extremely low concentration of functional group, the high molecular weight chain end functionalized PP-t-OH and exhibit a distinctive advantage over other functional PP polymers containing side chain functional groups or long functional blocks. The terminal hydrophilic OH and cations, with good mobility and reactivity, effectively hydrogen bond and ion-exchange the cations (Li⁺, Na⁺, etc.) located between the clay interlayers, respectively. Such interactions anchor the PP chain to the clay surfaces. On the other hand, the remaining rest of the unperturbed end-tethered high molecular weight PP tail exfoliates the clay layers. This exfoliated structure is maintained even after further mixing of the PP-bearing platelets with pure neat PP polymers.     

Enhanced ultraviolet resistance of polypropylene random copolymer filled by ZnO-supported mesoporous zeolite

To enhance the ultraviolet resistance of ZnO based polymer materials, ZnO-supported mesoporous zeolite(M-ZnO) was prepared and characterized by atomic absorption spectroscopy and scanning electron microscopy. The ultraviolet resistance, crystallization behavior and melting characteristics of ZnO and M-ZnO filled PPR composites were compared by FTIR spectra and differential scanning calorimetry. The ultraviolet resistance of M-ZnO filled PPR composites is higher than that of ZnO filled PPR composites, indicating higher ultraviolet resistance of M-ZnO than that of ZnO. The crystallization temperatures of mesoporous zeolite filled PPR were higher than those of M-ZnO and decreased with increasing UV-irradiation time. But the crystallization temperatures of M-ZnO filled PPR composites were not influenced by UV-irradiation time. The ZnO supported on the surface of zeolite is effective in enhancing the ultraviolet resistance of ZnO based polymer materials.     

The mechanism of perylene photo-oxidation in a water-soluble polymeric photocatalyst

The photo-oxidation of perylene in aqueous solutions of a polymeric photocatalyst was investigated to probe the mechanism of polycyclic aromatic hydrocarbon degradation. Perylene and other hydrophobic molecules are efficiently solubilized in aqueous polymer solutions with distribution coefficients as high as 4 x 10⁶. The rate of perylene photo-oxidation was much more rapid in aqueous polymer solutions than in organic solvents. In organic solvents, ¹0₂ sensitizers (rose bengal) had little effect on the reaction, but electron acceptors, such as dicyanobenzene, caused an acceleration in rate. Naphthoquinone was suggested as a potential electron acceptor in the naphthalene-containing polymer, and it was shown to be formed in small concentrations by polymer oxidation. It was concluded that the polymer plays several key functions in perylene photo-oxidation: (1) solubilization of the hydrophobic molecule; (2) energy migration through the polymer coil and energy transfer, providing additional photochemical energy to the reactants; (3) the enhancement of oxidation by photoinduced electron transfer via provision of an electron acceptor and facilitation of charge separation.     

Effect of stabilizer on scission and crosslinking rate changes during photo-oxidation of polypropylene

Chain scission and crosslinking rates have been derived from molecular mass distributions obtained by gel permeation chromatography at different stages during photodegradation of polypropylene samples exposed to ultraviolet irradiation (UV). Results for rubber-toughened polypropylene (PP) containing no photostabilizer are compared with those for the same polymer stabilized using a commercial photostabilizing package (PPS). The samples were in the form of 3 mm thick bars and measurements were obtained at various depths from the exposed surface after different exposure times. The depth profiles for PP and PPS were very different. Reaction rates in the interior of PP showed oxygen diffusion limited behaviour and after prolonged exposure, the rates in the interior of PPS were higher than those in PP. The ratio of scission rate/crosslink rate fell when reaction rate increased. Crosslinking became relatively more likely when reaction rates were low. The low degradation rates obtained with stabilized polymer coupled with the sensitivity of the method of analysis enabled detection of inhibition of photodegradation attributed to residual moulding stresses in the samples.     

Effect of manganese nanoparticles on the mechanical, thermal and fire properties of polypropylene multifilament yarn

Polypropylene filled with 10 wt% of inorganic nanoparticles has been prepared by melt blending. The fillers investigated were manganese oxides (MnO and Mn₂O₃) and manganese oxalate (MnC₂O₄). The morphology and thermal stability of these nanocomposites have been studied by transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). The experimental results reveal that the addition of 10 wt% manganese oxides improves the thermal stability in air of polypropylene by about 70-80 °C. In a second step, these nanocomposites have been processed by melt spinning in order to produce multifilament yarn. The mechanical properties of these filaments have then been characterized. It is shown that just the addition of Mn₂O₃ improves the mechanical properties of polypropylene filaments. The flammability of these nanocomposites used as knitted fabrics has finally been evaluated with a mass loss calorimeter at 35 kW/m². This kind of experiment has not revealed a real improvement of fire properties.     

Effects of clay on polymorphism of polypropylene in polypropylene/clay nanocomposites

The effects of clay on polymorphism of polypropylene (PP) in PP/clay nanocomposites (PPCNs) under various thermomechanical conditions were studied. In extruded PP and PPCN pellet samples, only α-phase crystallites existed, as they were prepared by rapidly cooling the melt extrudates to room temperature. Under compression, β-phase crystallites can develop in neat PP under various thermal conditions, of which isothermal crystallizing at 120 °C gave the highest content of β-phase crystallites. In contrast, no β-phase crystallite was detected in the PPCN samples prepared under the same conditions. This indicated that clay significantly inhibits the formation of β-phase crystallites. The likely reason is that the presence of clay in PPCNs greatly sped up the crystallization process of the α phase, whereas it had an insignificant effect on the crystallization rates of the β phase. The results also showed that clay may slightly promote the formation of γ-phase PP crystallites in PPCNs. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1810–1816, 2004     

Thermal characterization of the oxo-degradation of polypropylene containing a pro-oxidant/pro-degradant additive

The oxo-degradation process of polypropylene (PP) samples containing different concentrations (4% and 10% w/w) of pro-oxidant/pro-degradant additive Envirocare™ AG1000C was investigated under accelerated test conditions. Samples were initially exposed to UV radiation for 300 h. The tendency to biodegradation in soil medium of these UV-aged samples was then indirectly assessed by an indirect method for a period of 6 months. The entire degradation process of these materials was first examined by monitoring changes in their morphological properties (melting temperature, maximum lamellar thickness and crystallinity) with the ageing time, by Differential Scanning Calorimetry (DSC). Then, changes in the thermal properties (onset temperature and maximum decomposition temperature) of these materials with the ageing time were analysed by Thermogravimetric Analysis (TGA). Furthermore, the kinetics of the thermal decomposition of these PP samples with pro-oxidant/pro-degradant was also studied during the oxo-degradation process, by means of the Chang differential method. During exposure to UV radiation, the more significant changes in the morphological and thermal properties that were detected in PP samples containing pro-oxidant/pro-degradant additive compared to pure PP, clearly suggest a higher level of oxidation in these samples, confirming the effectiveness of this pro-oxidant/pro-degradant additive in promoting the abiotic oxidation of polypropylene during UV-irradiation. Moreover, the level of oxidation observed in UV-aged samples seems to be dependent on the additive load.     

Production of high melt strength polypropylene by gamma irradiation

High melt strength polypropylene (HMS-PP) has been recently developed and introduced in the market by the major international producers of polypropylene. Therefore, BRASKEM, the leading Brazilian PP producer, together with EMBRARAD, the leading Brazilian gamma irradiator, and the IPEN (Institute of Nuclear Energy and Research) worked to develop a national technology for the production of HMS-PP. One of the effective approaches to improve melt strength and extensibility is to add chain branches onto polypropylene backbone using gamma radiation. Branching and grafting result from the radical combinations during irradiation process. Crosslinking and main chain scission in the polymer structure are also obtained during this process. In this work, gamma irradiation technique was used to induce chemical changes in commercial polypropylene with two different monomers, Tri-allyl-isocyanurate (TAIC) and Tri-methylolpropane-trimethacrylate (TMPTMA), with concentration ranging from 1.5 to 5.0 mmol/100 g of polypropylene. These samples were irradiated with a ⁶⁰Co source at dose of 20 kGy. It used two different methods of HMS-PP processing. The crosslinking of modified polymers was studied by measuring gel content melt flow rate and rheological properties like melt strength and drawability. It was observed that the reaction method and the monomer type have influenced the properties. However, the concentration variation of monomer has no effect.     

Gas permeation and mechanical properties of polypropylene nanocomposites with thermally-stable imidazolium modified clay

Dialkyl imidazolium salt with better thermal stability than the commonly used dimethyldioctadecyl ammonium salt was synthesized and ion exchanged on the montmorillonite surface. Polypropylene nanocomposites with different volume fractions of the obtained organo-montmorillonite (OMMT) were prepared and the effect of the modified clay on the gas barrier and mechanical properties was studied. Wide angle X-ray diffraction (WAXRD) and transmission electron microscopy (TEM) were used to investigate the microstructure obtained. Thermal behavior of the composites analyzed by thermogravimetric analysis was observed to enhance significantly with the filler volume fraction. The gas permeation through the nanocomposite films markedly decreased with augmenting the filler volume fraction. The decrease in the gas permeation was even more significant than through the composites with ammonium treated montmorillonite. Better thermal behavior of the organic modification owing to the delayed onset of degradation hindered the interface degradation along with detrimental side reactions with polymer itself. Transmission electron microscopic studies indicated the presence of mixed morphology i.e., single layers and the tactoids of varying thicknesses in the composites. The crystallization behavior of polypropylene remained unaffected with OMMT addition. A linear increase in the tensile modulus was observed with filler volume fraction owing to partial exfoliation of the clay.     

A photo-oxidation procedure using UV radiation/H2O2 for decomposition of wine samples — Determination of iron and manganese content by flame atomic absorption spectrometry

This paper proposes the use of photo-oxidation with UV radiation/H₂O₂ as sample pretreatment for the determination of iron and manganese in wines by flame atomic absorption spectrometry (FAAS). The optimization involved the study of the following variables: pH and concentration of buffer solution, concentrated hydrogen peroxide volume and irradiation time. The evaluation of sample degradation was monitored by measuring the absorbance at the maximum wavelength of red wine (530 nm). Using the experimental conditions established during the optimization (irradiation time of 30 min, oxidant volume of 2.5 mL, pH 10, and a buffer concentration of 0.15 mol L^− 1), this procedure allows the determination of iron and manganese with limits of detection of 30 and 22 μg L^− 1, respectively, for a 5 mL volume of digested sample. The precision levels, expressed as relative standard deviation (RSD), were 2.8% and 0.65% for iron and 2.7% and 0.54% for manganese for concentrations of 0.5 and 2.0 mg L^− 1, respectively. Addition/recovery tests for evaluation of the accuracy were in the ranges of 90%–111% and 95%–107% for iron and manganese, respectively. This digestion procedure has been applied for the determination of iron and manganese in six wine samples. The concentrations varied from 1.58 to 2.77 mg L^− 1 for iron and from 1.30 to 1.91 mg L^− 1 for manganese. The results were compared with those obtained by an acid digestion procedure and determination of the elements by FAAS. There was no significant difference between the results obtained by the two methods based on a paired t-test (at 95% confidence level).     

Calorimetric and thermogravimetric studies of UV-irradiated polypropylene/starch-based materials aged in soil

We studied the biodegradability in soil of mixtures of polypropylene and a starch-based biodegradable additive. The changes in their properties were studied using calorimetry and thermogravimetric analysis. To observe the effect of UV radiation, the mixtures were photo-oxidized before biodegradation. The results were compared with those obtained from previous studies on non-photo-oxidized samples. Using calorimetry, we observed changes in the crystallinity of the samples and in their crystallization kinetics, which we analyzed using the Avrami equation. Photo-oxidation was found to reduce the crystallinity of the mixtures while degradation in soil increases it. Using thermogravimetry, we observed changes in the thermal stability and in the associated kinetic parameters, which we determined using an isoconversional integral method. Biodegradation tended to increase the thermal stability of the starch units and did not affect the polypropylene. Photo-oxidation tended to decrease the thermal stability of the mixture, although it may make the starch slightly more stable. The thermooxidative degradation of the mixtures was also studied.