Effects of melt processing conditions on photo-oxidation of PP/PPgMA/OMMT composites

This article reports the studies of photo-oxidative behaviour of polypropylene/maleic anhydride-grafted polypropylene/organic modified montmorillonite (PP/PPgMA/OMMT) composites prepared by two different melt processing methods. Samples of pristine polypropylene (PP) and PP/PPgMA/OMMT composites were prepared in an internal mixer and in a twin screw extruder. The samples were exposed to long wavelength radiations (λ > 300 nm) for the photo-oxidation. The samples were examined by FTIR, X-ray diffraction and microscopy. Similar to the pristine (PP), it is found that the photo-oxidation process in the composites depends on the melt processing conditions, which could cause the deterioration of organic modifier of the clay and the polymer matrix. The new radicals formed in addition to the iron impurities in the montmorillonite accelerate the photo-oxidation.     

Morphology,mechanical and thermal properties of composites of polypropylene and nanostructured wollastonite filler

Nanostructured wollastonite was synthesized by a sol–gel method and then used as a filler for polypropylene (PP). The obtained wollastonite particles were investigated using XRD, TEM and FTIR techniques. Non-isothermal crystallization measurements revealed that the wollastonite filler reduced the crystallization temperature of the matrix. TGA analyses showed improved thermal stability of the nanocomposite with respect to that of the pure polypropylene. From the DMA tan δ curves, it was concluded that the introduction of the filler into the PP matrix induced a slight shift of the β-transition (glass transition) towards higher temperature. The measurements of storage moduli showed that the nanocomposites have higher stiffness than the pure PP over the whole range of test temperature. An increase in stiffness was also confirmed by tensile measurements.     

An experimental and theoretical mechanistic analysis of thermal degradation of polypropylene/polylactic acid/clay nanocomposites

Polypropylene/polylactic acid (PP/PLA) blends containing 5 wt% of nanoclay in presence and absence of an ethylene‐butylacrylate‐glycidyl methacrylate terpolymer as compatibilizer were prepared by melt‐mixing process. A matrix‐droplet–type morphology confirmed by transmission electron microscope (TEM) and scanning electron microscopy (SEM) studies is formed in presence and absence of the compatibilizer in which the clay platelets were mainly localized in the polylactic acid (PLA) dispersed phase. Degradation studies by means of thermogravimetry analysis (TGA) and analysis of degradation activation energy (E_a), T_max (maximum degradation temperature), and ΔT (difference between initial and final degradation temperatures) parameters for each polymer component of the system revealed that incorporation of less stable PLA phase to polypropylene (PP) decreases E_a and T_max parameters, and hence, reduces the thermal stability of PP phase, while incorporation of clay nanoplatelets to the neat blend further reduces its thermal stability attributed to their lack of localization in PP phase. Compatibilization of the filled system results in migration of clay nanoplatelets toward PP and improves E_a and T_max of PP phase. On the other hand, the E_a and T_max of PLA phase of the blend were increased with incorporation of clay and its localization within that phase, while compatibilization of the filled system slightly reduces thermal stability of PLA phase due to migration of clay toward PP. A correlation was found between E_a and intensity of the thermogravimetry analysis Fourier‐transform infrared spectroscopy (TGA‐FTIR) peaks of the evolved products. Using the Criado method, a detailed analysis on degradation mechanism of each component was performed, and the changes in the degradation mechanism of the developed systems were determined.     

Morphology and properties of polypropylene/ethylene–octene copolymer/clay nanocomposites with double compatibilizers

The influence of nanoclay on the morphology and properties of the polypropylene (PP)/ethylene–octene block copolymer (EOC) blend with double compatibilizers of maleated PP (PP‐g‐MA) and maleated EOC (EOC‐g‐MA) was investigated and compared with the nanocomposites containing either PP‐g‐MA or EOC‐g‐MA as a compatibilizer. X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy were utilized for morphological characterization in conjunction with dynamic mechanical thermal analysis, mechanical testing, and rheological evaluation of these nanocomposites. The results suggested that in the nanocomposite including both compatibilizers of PP‐g‐MA and EOC‐g‐MA, clay was dispersed as a mixed structure of intercalation and exfoliation in both phases of the polymer blend. Comparing the mechanical properties of the studied nanocomposite with nanocomposites of PP/EOC/PP‐g‐MA/clay and PP/EOC/EOC‐g‐MA/clay also indicated that the nanocomposite containing mixed compatibilizers displayed higher tensile modulus, tensile strength, and complex viscosity because of the better dispersion of clay in both phases. The results also confirmed the increased structural stability and reduced dispersed phase size of PP/EOC/PP‐g‐MA/EOC‐g‐MA blend in the presence of clay that proposed the compatibilization role of clay in this nanocomposite. Copyright © 2014 John Wiley & Sons, Ltd.     

THE FTIR STUDIES OF PHOTO-OXIDATIVE DEGRADATION OF POLYPROPYLENE

The photo-oxidative degradation process of polypropylene film containing iron ions was investigated via FTIR and absorbance substraction technique. It is shown that the iron ions play an important role in the decomposition of hydroperoxide and the increase of the degradation rate of polypropylene film. The amorphous region of PP film undergoes degradation prior to the crystalline one.     

Zero‐order kinetics of the thermal degradation of polypropylene/clay nanocomposites

The thermal degradation kinetics of polypropylene/clay microcomposites and nanocomposites were studied by thermogravimetric analysis. In comparison with pure polypropylene, the reaction order of the degradation of the composites became zero‐order, and the activation energy increased dramatically. The zero‐order kinetics were associated with the acidic sites (H⁺) created on the clay layers, whereas the increase in the activation energy was coupled with the shielding effect of clay. The kinetic analysis could provide additional mechanistic clues concerning the thermal stability and flammability of polymer/clay nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3713–3719, 2005     

An assessment of the role of morphology in thermal/thermo-oxidative degradation mechanism of PP/EVA/clay nanocomposites

In this study, morphological properties of polypropylene (PP)/ethylene vinyl acetate copolymer (EVA) (75/25 wt/wt) blend-based nanocomposites containing various amounts of organically modified montmorillonite (OMMT) were primarily investigated. The incorporation of compatibilizer into nanocomposites decreased EVA droplet size in PP matrix while increasing compatibilizer/OMMT ratio showed a dual behavior with respect to the variations of OMMT interlayer spacing. By a rough estimation it was found that at EVA droplet size of D_n = 0.43 μm, the highest OMMT interlayer spacing would be acheived. Increasing D_n had a negative effect on the OMMT interlayer spacing. Activation energy of thermal/thermo-oxidative degradation based on Flynn model was obtained. Isothermal degradation test was also performed and desired temperature range for predicting degradation behavior was obtained by means of a free prediction model. An attempt was made to establish a correlation between morphological and thermal/thermo-oxidative parameters and also charred residue morphology. A mechanism for degradation process was proposed according to the changes of chemical bonds during the degradation process probed by FTIR analysis.     

Fracture studies of polypropylene/nanoclay composite. Part I: Effect of loading rates on essential work of fracture

Polypropylene (PP)/Montmorillonite (MMT) nanoclay based composite was prepared by melt compounding with maleic anhydride grafted polypropylene (MA-g-PP) as a compatibilizer in a twin-screw extruder, and the test specimens were injection molded. Mechanical properties such as tensile modulus, flexural modulus, yield strength and maximum percent strains were measured for pure PP and PP based nanocomposite to establish the effect of clay platelet reinforcement. The fracture properties were measured by using the essential work of fracture (EWF) method. PP/clay nanocomposite shows 25% improvement in specific EWF compared to pure PP. The variation of EWF parameters with loading rate is discussed, whilst the mechanisms of fracture are considered in a subsequent paper.     

Preparation and characterization of PP/clay nanocomposites based on modified polypropylene and clay

X‐ray diffraction and differential scanning calorimeter (DSC) methods have been used to investigate the crystallization behavior and crystalline structure of hexamethylenediamine (HMDA)‐modified maleic‐anhydride‐grafted polypropylene/clay (PP‐g‐MA/clay) nanocomposites. These nanocomposites have been prepared by using HMDA to graft the PP‐g‐MA (designated as PP‐g‐HMA) and then mixing the PP‐g‐HMA polymer in hot xylene solution, with the organically modified montmorillonite. Both X‐ray diffraction data and transmission electron microscopy images of PP‐g‐HMA/clay nanocomposites indicate that most of the swellable silicate layers are exfoliated and randomly dispersed into PP‐g‐HMA matrix. DSC isothermal results revealed that introducing 5 wt % of clay into the PP‐g‐HMA structure causes strongly heterogeneous nucleation, which induced a change of the crystal growth process from a three‐dimensional crystal growth to a two‐dimensional spherulitic growth. Mechanical properties of PP‐g‐HMA/clay nanocomposites performed by dynamic mechanical analysis show significant improvements in the storage modulus when compared to neat PP‐g‐HMA. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3242–3254, 2005     

Effects of clay on polymorphism of polypropylene in polypropylene/clay nanocomposites

The effects of clay on polymorphism of polypropylene (PP) in PP/clay nanocomposites (PPCNs) under various thermomechanical conditions were studied. In extruded PP and PPCN pellet samples, only α-phase crystallites existed, as they were prepared by rapidly cooling the melt extrudates to room temperature. Under compression, β-phase crystallites can develop in neat PP under various thermal conditions, of which isothermal crystallizing at 120 °C gave the highest content of β-phase crystallites. In contrast, no β-phase crystallite was detected in the PPCN samples prepared under the same conditions. This indicated that clay significantly inhibits the formation of β-phase crystallites. The likely reason is that the presence of clay in PPCNs greatly sped up the crystallization process of the α phase, whereas it had an insignificant effect on the crystallization rates of the β phase. The results also showed that clay may slightly promote the formation of γ-phase PP crystallites in PPCNs. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1810–1816, 2004     

Interfacial effect on photo-oxidation of PP via model blends

The interface in multiphase material plays an important role not only in mechanical properties, but also in aging behavior. This article uses polypropylene/polymethyl methacrylate (PP/PMMA) and polypropylene/polystyrene (PP/PS) blends (PMMA and PS as dispersion phase) as models to investigate the interfacial effect on the photo-oxidative aging of PP. The chemical property and stability of dispersed phase could make big difference on aging behavior of PP. PMMA, with polar functional group at the interface, accelerated the photo-oxidation of PP, while PS, with inert functional group at the interface, had little influence. Both the dispersion phases have little effects on crystallization of PP and the oxygen diffusion. The photo degradation product of PMMA could help to initiate or accelerate aging of PP mainly via free radicals transfer. Grafting reaction happened in the interface and the interfacial cohesion of PP and PMMA enhanced thereby.     

Natural photo-aging degradation of polypropylene nanocomposites

The natural photo-aging degradation of polypropylene (PP), PP/CaCO₃ and PP/SiO₂ nanocomposites were studied outdoor for up to 88 days. The chemical structure characterized by Fourier transform infrared spectroscopy (FTIR) and pyrolysis gas chromatography-mass spectroscopy (PGC-MS) showed that PP nanocomposites are much more susceptible to photo-degradation than unfilled PP. And the oxidation rate is faster with more filler amount. There are lots of chain scissions happened in PP nanocomposites, accompanied with the formation of ketone, alcohol, ester and unsaturated double bond. This severe chain scission led to great decrease of M_n and M_w, and the consequent small fragments would re-crystallize and increase the crystallinity of the nanocomposites. However, these effects do not relate to the ultraviolet character of the two nano fillers.     

Deformation investigation on iPP/SiO2 composites: Influence of stretching temperature and particle size on morphology evolution and crystalline structure of thin films

 In the present work, structure changes during stretching of isotactic polypropylene (emPP) and emPP/silicon dioxide (SiO₂) composites have been investigated systematically. The α-form crystal structure of both iPP and emPP/SiO₂ composites is destroyed and transforms into the mesophase as the samples are stretched at a low temperature (35℃), while stretching at high temperatures (90℃ and 120℃) can restrain the appearance of defects and keep the perfection of crystal structure. FTIR results reveal that the stretching temperatures show no obvious difference of the effect on the orientation of pure iPP, however, the orientation of emPP/SiO₂ composites is greatly changed by the tensile temperature. In the case of micron-sized SiO₂ particles (average particle diameter d>1 μm), the orientation of the composites is lower than that of pure iPP at all stretching temperatures. The above results suggest that the stretching temperature and the SiO₂ particle size have great influence on the structure variation and orientation behavior of emPP/SiO₂ composites.     

Structure–property relationships of polymer blend/clay nanocomposites: Compatibilized and noncompatibilized polystyrene/propylene/clay

Polymer blends represent an important class of materials in engineering applications. The incorporation of clay nanofiller may provide new opportunities for this type of materials to enhance their applications. This article reports on the effects of clay on the structure and properties of compatibilized and noncompatibilized polymer blends and presents a detailed process for quantitative analysis of the elastic moduli of polymer blend/clay nanocomposites, based on immiscible polystyrene/polypropylene (PS/PP) blends with or without maleated PP as the compatibilizer. The results show that in the noncompatibilized PS/PP/clay nanocomposite clay locates solely in the PS phase, whereas in the compatibilized nanocomposite clay disperses in both phases. The addition of clay to both polymer blends reduces the domain size significantly, modifies the crystallinity and improves the stiffness. The Mori–Tanaka and Christensen's models offer a reasonably good prediction of the elastic moduli of both types of nanocomposites. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Polyethylene and Poly(propylene)/Clay Nanocomposites

Polyethylene and polypropylene nanocomposites were investigated with focus on mechanical and barrier properties. Structure was observed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Four types of nano-filler were used: Nanofil 5, 8, 9 and 3000. In case of polyethylene nanocomposites the dispersion and intercalation was to low extent. Mechanical and barrier properties were worse compared to pure PE. In case of polypropylene with Nanofil 5, 9 and 3000 tensile strength was better compared to pure PP. Also PP with Nanofil 9 and 3000 had better barrier properties than pure PP for both O₂ and CO₂. This was explained by better intercalation and dispersion of the filler documented by XRD measurement and TEM observation.     

Preparation and characterization of polypropylene/waste tyre dust blends with addition of DCP and HVA-2 (PP/WTDP-HVA2)

Preparation of polypropylene (PP)/waste tyre dust (WTD) blends with addition of dicumyl peroxide (DCP) and N,N′-m-phenylenebismaleimide (HVA-2) (PP/WTD_P-HVA2) was described. The blends were characterized based on their tensile properties, swelling resistance and morphology, as well as thermal properties. The results reveal that the presence of both chemicals in PP/WTD_P-HVA2 blends brought about noticeable improvements in tensile properties, swelling resistance and interfacial adhesion. The thermal stability was also improved, indicating existence of some chemical interaction between WTD and the PP matrix in the presence of both DCP and HVA-2 during processing. The results imply that both chemicals had great influences on WTD destabilization, leading to the enlargement and intensification of the copolymer formation and, hence, improved the interfacial adhesion between WTD and the PP matrix. A competing reaction mechanism that may contribute to the property enhancement of PP/WTD_P-HVA2 blends was proposed.     

Design of PP/EPDM/NBR TPVs with tunable mechanical properties via regulating the core-shell structure

In this work, polypropylene (PP)/ethylene-propylene-diene monomer (EPDM)/butadiene acrylonitrile rubber (NBR) TPVs with different EPDM/NBR ratios were prepared by the core-shell dynamic vulcanization. The relationship between the core-shell structure and mechanical properties of the TPVs were thoroughly investigated. The formation of core-shell structure by adding NBR is conducive to the mechanical properties of the TPVs. The ratio of EPDM to NBR has an important effect on the structure and performances of the final products, and there is a critical ratio for this effect change. Transmission electron microscope (TEM), tensile test, reprocessing test, ageing test, rheological behavior test and stress relaxation were used to characterize the morphology and properties of the TPVs in detail. It was found that when the ratio of EPDM/NBR was 2:4, the tensile strength increased by ~14% compared with PP/EPDM TPV without NBR. Meanwhile, the reprocessing properties, rheological characteristics and instantaneous tensile deformation, etc. all exhibited sudden changes at this critical ratio.     

Influence of SEBS-g-MA on morphology, mechanical, and thermal properties of PA6/PP/organoclay nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organically modified clay (organoclay) toughened with maleated styrene-ethylene-butylene-styrene (SEBS-g-MA) were prepared by melt compounding using co-rotating twin-screw extruder followed by injection molding. X-ray diffraction (XRD) and transmission electron microscope (TEM) were used to characterize the structure of the nanocomposites. The mechanical properties of the nanocomposites were determined by tensile, flexural, and notched Izod impact tests. The single edge notch three point bending test was used to evaluate the fracture toughness of SEBS-g-MA toughened PA6/PP nanocomposites. Thermal properties were studied by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). XRD and TEM results indicated the formation of the exfoliated structure for the PA6/PP/organoclay nanocomposites with and without SEBS-g-MA. With the exception of stiffness and strength, the addition of SEBS-g-MA into the PA6/PP/organoclay nanocomposites increased ductility, impact strength and fracture toughness. The elongation at break and fracture toughness of PA6/PP blends and nanocomposites were increased with increasing the testing speed, whereas tensile strength was decreased. The increase in ductility and fracture toughness at high testing speed could be attributed to the thermal blunting mechanism in front of crack tip. DSC results revealed that the presence of SEBS-g-MA had negligible effect on the melting and crystallization behavior of the PA6/PP/organoclay nanocomposites. TGA results showed that the incorporation of SEBS-g-MA increased the thermal stability of the nanocomposite.     

Monitoring the polymerization process of polypyrrole films by thermogravimetric and X-ray analysis

Bio-composite fibers were developed from wood pulp and polypropylene (PP) by an extrusion process. The thermo-physical and mechanical properties of wood pulp-PP composite fibers, neat PP and wood pulp were studied using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). The thermal stability of bio-composite fibers was found to be significantly higher than pure wood pulp. An understanding into the melting behaviour of the composite system was obtained which would assist in selecting a suitable temperature profile for the extruder during processing. The visco-elastic properties of bio-composite fibers were also revealed from the study. The generated bio-composite fibers were also characterized using Fourier transform infrared spectroscopy (FTIR) to understand the nature of chemical interaction between wood pulp reinforcement and PP matrix. The use of maleated polypropylene (MAPP) as a compatibilizer was investigated in relation to the fiber microstructure. Changes in absorption peaks were observed in FTIR spectra of bio-composite fibers as compared to the pure wood pulp which indicated possible chemical linkages between the fiber and polymer matrix.     

Changes in physicochemical and mechanical properties of electron-beam irradiated polypropylene syringes as a function of irradiation dose

In the present study, the effect of electron-beam irradiation on physicochemical and mechanical properties of polypropylene (PP) syringes was studied. Three irradiation doses (30, 60 and 120 kGy) were applied to all samples. Non-irradiated PP syringes were used as control samples. Electron-beam irradiation caused an increase in the degree of yellowness and in the extractable radiolysis products. A decrease in compression strength and extension at break was the result of electron-beam irradiation on mechanical properties of PP syringes. Minor differences were observed in FTIR spectra, mainly in the region of 1720 cm⁻¹, corresponding to the absorption of carbonyl compounds. Gas chromatography/mass spectrometry (GC/MS) analysis indicated the formation of a number of radiolysis compounds while a number of compounds initially present in non-irradiated syringes were destroyed by the irradiation. The degradation on polymer properties caused by electron-beam irradiation was less severe than that caused by gamma irradiation.