Synthesis of MWCNTs doped sodium silicate based aerogels by ambient pressure drying

The successful incorporation of multiwalled carbon nanotubes (MWCNTs) into silica aerogels prepared by sol–gel method is reported herein. Pure silica aerogels prepared using sodium silicate precursor by ambient pressure drying are so fragile that they cannot be used easily. MWCNTs were used as reinforcements to improve the mechanical properties of silica aerogels. Results show that inserting small amounts of MWCNTs in the gels causes enhanced dimensional stability of silica aerogels. The silica aerogels were prepared by doping MWCNTs in silica matrix before gelation. The influence of MWCNTs on some microstructural aspects of silica matrix has been studied using nitrogen adsorption–desorption isotherms. From SEM study it is confirmed that the silica particles get capped on the surface of MWCNTs suggesting an enhanced toughness. Further, FTIR, Raman, EDAX, thermal conductivity and hydrophobicity studies of these doped aerogels were carried out. By addition of MWCNTs, silica aerogels were formed with 706 m²/g BET and 1,200 m²/g Langmuir surface areas and 149^o contact angle. Low density (0.052 g/cc) and low thermal conductivity (0.067 W/m K) MWCNTs doped silica aerogels were obtained for the molar ratio of Na₂SiO₃::H₂O::MWCNTs::citric acid::TMCS at 1::146.67::2.5 × 10⁻³::0.54::9.46 respectively with improved mechanical strength.     

快速制备高掺杂CuO/SiO2复合气凝胶

通过环氧丙烷预反应法, 以乙腈为溶剂快速制备了高掺杂的氧化铜/二氧化硅复合气凝胶. 在典型的合成过程中, 将正硅酸甲酯(TMOS)、乙腈、去离子水和环氧丙烷混合进行预反应, 然后将该溶液与氯化铜的乙腈-水溶液混合并添加环氧丙烷, 在35℃烘箱中静置0.5 h 后转化为湿凝胶, 再经过CO₂超临界流体干燥和热处理即可获得黑色块状CuO/SiO₂复合气凝胶. 最终气凝胶样品密度约为180 mg·cm^-3, 比表面积高达625 m2·g^-1, 平均掺杂比为19.91%±2.42% (Cu:Si 摩尔比), 压缩模量为1.639 MPa, 具有成型性好、分散均匀等优点,是良好的背光源靶材料. 本论文还通过对比实验对凝胶化过程的机理进行分析, 结果表明, 通过改变溶剂和采用环氧丙烷预催化均衡了两种不同前驱体的反应速率, 实现了共凝胶的目的. 此外, 该方法还有望为其它金属氧化物/二氧化硅复合气凝胶的制备提供新思路.     

HNTs/SiO<Subscript>2</Subscript> dual-network aerogels with improved strength and thermal insulation

Dual-network aerogels (HPSA) with improved mechanical property and thermal insulation were prepared by vacuum impregnation of HNTs/PVA aerogels (the first network aerogel, HPA) in tetraethoxysilane (TEOS). Scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, and N₂ adsorption–desorption analysis were used to study micromorphology and microstructure of HPSA, while compression tests and thermal conductivity tests were used to investigate related properties. The results showed that the dual-network frame was successfully constructed, this enabled HPSA to display enhanced compressive properties with increased HNTs content. The addition of silica sol improved the mesoporous characteristics including specific surface area and pore volume and also reduced the thermal conductivities. The first network made it possible for HPSA to possess good mechanical property, while SiO₂ aerogel allowed HPSA greater thermal insulation. The obtained aerogel samples exhibited a high compressive strength (i.e., 1.36?MPa) and a low thermal conductivity (i.e., 0.022?W/(m?K)). HNTs/SiO₂ dual-network aerogels with improved strength and thermal insulation could show great potential in a wide variety of applications.

Open image in new window

     

Influence of supercritical drying fluids on structures and properties of low-density Cu-doped SiO2 composite aerogels

The Cu-doped SiO₂ composite aerogels were successfully prepared by sol–gel process and subsequently supercritical drying with ethanol and CO₂. The Cu-doped SiO₂ composite aerogels had porous texture, low density (<100 mg cm^?3) and high specific surface area (>800 m² g^?1), which were investigated by FESEM and nitrogen adsorption desorption porosimetry. The FTIR spectra of the aerogels showed that the ethanol-dried aerogels had been modified by ethyl while the corresponding CO₂-dried aerogels had more Si–OH groups. The phase structure and thermal stability were investigated by XRD and TGA, respectively. Due to the reducibility of ethanol, the copper was crystalline in ethanol-dried sample. The Cu-doped SiO₂ composite aerogels dried with supercritical ethanol had larger pore diameter and better thermal stability under 400 °C in comparison with CO₂-dried composite aerogels. The structures and properties of Cu-doped SiO₂ composite aerogels are obviously affected by supercritical drying conditions. The effect research could instruct the synthesis of different state of Cu in composite aerogels.     

SiO<Subscript>2</Subscript>–TiO<Subscript>2</Subscript> binary aerogels: Synthesis in new supercritical fluids and study of thermal stability

A comparative analysis of properties of SiO₂–TiO₂ binary aerogels prepared by supercritical drying using different supercritical fluids (isopropanol, hexafluoroisopropanol, methyl tert-butyl ether, and CO₂) has been performed. The use of different supercritical fluids allows preparation of both homogeneous amorphous SiO₂–TiO₂ binary aerogels (by supercritical drying in hexafluoroisopropanol and CO₂) and composite aerogels containing nanocrystalline anatase (by supercritical drying in isopropanol and methyl tert-butyl ether). The thermal treatment of the aerogels at temperatures up to 600°C does not lead to considerable change in the porous structure and phase composition of the aerogels.     

Optically transparent silica aerogels based on sodium silicate by a two step sol–gel process and ambient pressure drying

Interest in improving the optical transmission of sodium silicate-based aerogels by ambient pressure drying led to the synthesis of aerogels using a two-step sol–gel process. To produce optically transparent silica aerogel granules, NH₄F (1 M) and HCl (4 M) were used as hydrolyzing and condensation catalysts, respectively. The silica aerogels were characterized by their bulk density, porosity (%), contact angle and thermal conductivity. Optical transmission of as synthesized aerogels was studied by comparing the photos of aerogel granules. Scanning electron microscopic study showed the presence of fractal structures in these aerogels. The degree of transparency in two step sol–gel process-based aerogels is higher than the conventional single step aerogels. The N₂ adsorption–desorption analysis depicts that the two step sol–gel based aerogels have large surface areas. Optically transparent silica aerogels with a low density of ∼0.125 g/cc, low thermal conductivity of ∼0.128 W/mK and higher Brunauer, Emmett, and Teller surface area of ∼425 m²/g were obtained by using NH₄F (1 M), HCl (4 M), and a molar ratio of Na₂SiO₃::H₂O::trimethylchlorosilane of 1::146.67::9.46. The aerogels retained their hydrophobicity up to 500 °C.     

About the synthesis and thermal stability of SiO2-aerogel

Aerogels are extremely porous high-tech materials based on inorganic oxides, especially silica. The paper describes synthesis and properties of SiO₂-aerogel, and changes occurring during heating of SiO₂-aerogel in the temperature range from 20 to 1000°C. Four thermoanalytical methods were used: Thermodilatometry, Differential thermal analysis, Thermogravimetry and Derivative thermogravimetry.     

Preparation and characterization of silica aerogels from diatomite via ambient pressure drying

The silica aerogels were successfully fabricated under ambient pressure from diatomite. The influence of different dilution ratios of diatomite filtrate on physical properties of aerogels were studied. The microstructure, surface functional groups, thermal stability, morphology and mechanical properties of silica aerogels based on diatomite were investigated by BET adsorption, FT-IR, DTA-TG, FESEM, TEM, and nanoindentation methods. The results indicate that the filtrate diluted with distilled water in a proportion of 1: 2 could give silica aerogels in the largest size with highest transparency. The obtained aerogels with density of 0.122–0.203 g/m³ and specific surface area of 655.5–790.7 m²/g are crack free amorphous solids and exhibited a sponge-like structure. Moreover, the peak pore size resided at 9 nm. The initial aerogels were hydrophobic, when being heat-treated around 400°C, the aerogels were transformed into hydrophilic ones. The obtained aerogel has good mechanical properties.     

Physico-chemical properties of ambiently dried sodium silicate based aerogels catalyzed with various acids

Experimental results on the physico-chemical properties of ambiently dried sodium silicate based aerogels catalyzed with various acids are reported. The aerogels were prepared by hydrolysis and polycondensation of sodium silicate followed by subsequent washings, surface chemical modification and ambient pressure drying using 10 various acid catalysts consisting of strong and weak acids. The strength and concentration of acids have the major effect on the gelation of sol and hence the physico-chemical properties of the silica aerogels. Strong acids such as HCl, HNO₃ and H₂SO₄ resulted in shrunk (70–95%) aerogels whereas weak acids such as citric and tartaric acids resulted in less shrunk (34–50%) aerogels. The physical properties of silica aerogels were studied by measuring bulk density, volume shrinkage (%), porosity (%), pore volume, thermal conductivity, contact angle with water, Transmission Electron Microscopy (TEM), Atomic Absorption Spectroscopy (AAS), Fourier Transform Infrared Spectroscopy (FTIR), Thermo Gravimetric-Differential Thermal (TG-DT) analyses and N₂ adsorption–desorption BET surface analyzer. The best quality silica aerogels in terms of low density (0.086 g/cm³), low volume shrinkage (34%), high porosity (95%), low thermal conductivity (0.09 W/m K) and hydrophobic (148°) were obtained for molar ratio of Na₂SiO₃:H₂O:citric acid:TMCS at 1:146.67:0.72:9.46 with 20 min gelation time. The resulting aerogels exhibited the thermal stability up to around 420 °C.     

Effect of iron acetylacetonate on physico-chemical properties of waterglass based aerogels by ambient pressure drying

The effect of iron acetylacetonate on the physico-chemical properties of waterglass based silica aerogels by ambient pressure drying has been investigated. Doping the gels with iron acetylacetonat (FeAA) facilitates in the diminution of the density of the aerogels. The well established silica network provides effective confinement of FeAA nanoparticles which resists the collapse of silica network during ambient pressure drying. Therefore, in the present paper, the effects of FeAA on the physico-chemical properties of the aerogels have been studied by varying the FeAA:Na₂SiO₃ molar ratio from 3 × 10⁻⁴ to 6 × 10⁻⁴. The aerogels were prepared via ambient pressure drying and characterized by the bulk density, thermal conductivity and water contact angle. The aerogel’s surface morphology, elemental analysis and pore structure were characterized by means of EDAX and FTIR, TEM and N₂ adsorption- desorption analyzer. The high temperature hydrophobicity of these aerogels was checked by heating them in temperature controlled furnace. Silica aerogels with low density ~0.050 g/cc have been obtained using the molar ratio of Na₂SiO₃:H₂O:FeAA:Citric acid:TMCS at 1:146.67:3 × 10⁻⁴:0.54:9.46, respectively. EDAX and FTIR studies show that the iron species are entrapped in the mesoporous framework and not took part in the bonding with silica.     

Elastic organic–inorganic hybrid aerogels and xerogels

Novel aerogels and xerogels with methylsilsesquioxane (MSQ, CH₃SiO_1.5) networks have been prepared by a modified sol–gel process using surfactant and urea as a phase-separation inhibitor and as an accelerator for the condensation reaction, respectively. Optimized aerogels dried under a supercritical condition not only showed the similar properties as conventional pure silica aerogels such as high transparency and porosity etc, but also demonstrated outstanding mechanical strength against compression; the aerogel drastically shrank upon loading and then recovered when unloaded, which is called a “spring-back” behavior. On ambient pressure drying, the wet gel also exhibited the similar response against compression stress originated from the capillary pressure, and thus xerogels with the comparative structure and properties to those of corresponding aerogels have also been obtained. This unusual mechanical behavior is attributed to the trifunctional flexible networks of MSQ, low silanol concentration which prevents the irreversible shrinkage, and high concentration of a hydrophobic methyl group directly attached to every silicon atom which helps re-expansion after the temporal shrinkage.     

Synthesis of transparent silica aerogels with low density and better hydrophobicity by controlled sol–gel route and subsequent atmospheric pressure drying

In the present paper, attempts have been made to produce transparent silica aerogels with low density and better hydrophobicity by controlled sol–gel route and subsequent atmospheric pressure drying. The hydrogels were prepared by hydrolysis and polycondensation of sodium silicate (Na₂SiO₃) in the presence of acetic acid catalyzed water followed by several washing steps with water, methanol and hexane, respectively. The surface modification of the wet gel was carried out using a mixture of hexamethyldisilazane (HMDS) in hexane. Since, the sol–gel chemistry provides a straightforward method to control the physical and optical properties of the aerogels, the influence of various sol–gel parameters viz. gel washing time, molar ratios of CH₃COOH/Na₂SiO₃ and HMDS/Na₂SiO₃ and silylation period on the physical and optical properties of the aerogels have been investigated. The aerogels have been characterized by bulk density, Fourier Transform Infrared Spectroscopy (FTIR), Thermogravimetric and Differential Thermal Analysis (TG-DTA), Atomic Absorption Spectroscopy (AAS), Scanning Electron Microscopy (SEM) studies and Contact angle measurements.     

Cyanate Ester/Functionalized Silica Nanocomposite: Synthesis,Characterization and Properties

In this paper silica nanoparticles with covalently grafted polymer chains were incorporated into bisphenol A dicyanate ester (BADCy) to prepare composites which resulted in improvements in the mechanical and thermal properties. Fourier‐transform infrared (FT‐IR) spectroscopy transmission electron microscopy (TEM) and thermogravimetric analysis (TGA) were employed to examine the surface functionalization of silica nanoparticles. The effects of functionalized SiO₂ (F‐SiO₂) on the curing reactivity mechanical and thermal properties of BADCy resin were investigated systematically. The curing reaction of the system was facilitated with the addition of F‐SiO₂. Meanwhile compared with the neat resin the incorporation of appropriate content of modified F‐SiO₂ can enhance the mechanical properties including impact flexural strengths and fracture toughness K_IC of BADCy resin. In addition the thermal stability of BADCy/F‐SiO₂ nanocomposites is also superior to that of pure BADCy resin.     

Morphology and Texture of Silica Prepared by Sol–Gel Synthesis on the Surface of Fibrous Carbon Materials

Silica materials are synthesized by the sol–gel method including the deposition of tetraethoxysilane on various micro- and nanocarbon fibers. The use of nanofibrous carbon as a template makes it possible to prepare thermally stable mesoporous SiO₂ samples with unusually high surface areas (up to 1255 m²/g) and high porosity (up to 5.6 cm³/g). These silica materials and aerogels prepared by supercritical drying have comparable pore volumes. It is found by high-resolution electron microscopy that a thin-wall matrix permeated by channels is a prevailing structure of silica materials. When some catalytic fibrous carbons are used as templates, silica nanotubes can be prepared.     

Thermal stability and flammability performance of polypropylene composites with silica pillared montmorillonites

In present work, silica pillared montmorillonite material (C‐SiO₂‐OMT) was prepared via the sol–gel method, and the influence of the powder on thermal stability and flammability performance of polypropylene (PP) composites was investigated. Characterization of C‐SiO₂‐OMT, elucidated with X‐ray diffraction, transmission electron microscopy, and N₂ adsorption–desorption, suggested that the powder had a mesoporous lamellar structure with high specific surface area and mesoporous volume. The formation of porous structure of C‐SiO₂‐OMT was more conducive than organically modified montmorillonite (OMT) to slowing the volatilization of pyrolytic products generated during thermal degradation process, which led to PP/C‐SiO₂‐OMT microcomposite show better thermal stability than PP/OMT nanocomposite at high temperature range. Flammability properties of these polymer materials evaluated by microscale combustion calorimetry, and cone calorimetry showed a contrary tendency, but C‐SiO₂‐OMT holds high promise to reduce the smoke yield. Copyright © 2013 John Wiley & Sons, Ltd.     

Physical Properties of Silica Aerogels Prepared with Polyethoxydisiloxanes

Silica aerogels were made by sol-gel techniques using industrial silicon derivatives (polyethoxydisiloxanes, E-40), followed by supercritical drying with ethanol. The morphology and microstructure of the silica aerogels were investigated by using specific surface area, S_BET, SEM, TEM and the pore size distribution techniques. The thermal conductivity was also measured as a function of air pressure. The results show that the diameter of the silica particles is about 13 nm and the pore size of the silica aerogels is 20–80 nm. The specific surface area of the silica aerogel is about 470 m²/g and the thermal conductivity of the silica aerogel prepared with E-40 is 0.014 w m^–1 K^–1 at room temperature and 1 atm.     

Hydrophobic Silica Aerogels Strengthened with Nonwoven Fibers

Hydrophobic silica aerogels were prepared via a sol‐gel process by surface modification at ambient pressure. Nonwoven fibers were distributed inside the silica aerogels as a composite to act as a supporting skeleton which increased the mechanical property of the silica aerogels. The morphology and pore structure of the composites were characterized by scanning electron microscopy (SEM) and N₂ adsorption analyzer. The contact angle and the adsorption capacities of the composites were also determined. The results show that silica aerogels dispersed uniformly and maintained high porosity in the aerogel‐fiber composites. They have excellent hydrophobic properties and are excellent adsorptive materials.     

Preparation and Characteristics of Porous Silica Films by a Modified Base-Catalyzed Sol-Gel Process Containing PVA: II. Film Preparation

Porous SiO₂ films were successfully deposited on silicon substrates by a modified base-catalyzed Sol-Gel process (MBCP) containing polyvinyl alcohol (PVA). The process conditions, such as the gelation time, the synthesis temperature, the stabilizing agent of the precursor solution and the spin coating speed, the heat-treatment, the annealing temperature of the film on the microstructure and porosity of porous SiO₂ films were systematically investigated by SEM, XRD and ellipsometry techniques. This study provides a novel preparation technique for the porous SiO₂ film. Using this process, the resultant film can reach a thickness of 3.6 m for one layer, a porosity of 25–50%, a low thermal conductivity of 0.11 W/m·K. This film will be used as a low dielectric layer, an thermal-insulating layer and a low refractive index layer.     

Infiltration of SiO<Subscript>2</Subscript>/SiOC Nanocomposites by a Multiple Sol Infiltration-Pyrolysis Process

SiO₂ containing hybrid inorganic-organic nanocomposites prepared by the sol-gel method from silica nanoparticles, tetraethylorthosilicate and silanol terminated polydimethylsiloxane were used as precursors for obtaining porous SiO₂/SiOC nanocomposites by pyrolysis in nitrogen atmosphere. A tetraethylorthosilicate sol and a triethoxysilane/methyldiethoxysilane sol, prepared by the sol-gel method and investigated by FT-IR, were used for a multiple sol infiltration-pyrolysis process in vacuum as precursors for a secondary SiO₂ and SiOC glassy phase respectively. As the density and porosity of these materials depends on the starting precursor composition, the sol infiltration-pyrolysis process was carried out in order to decrease the porosity and increase the density of such materials. This process was monitored using the sample weight gain and by a non-destructive method for measuring of the E modulus on each cycle. The initial and final material was also characterized by means of Hg porosimetry and the three-point bend test, at room temperature, of the nanocomposites was also examined.     

Shaping and Mechanical Reinforcement of Silica Aerogel Biocatalysts with Ceramic Fiber Felts

The synthesis of silica aerogels reinforced with either carbon or silica fibre felts and which encapsulate the lipase PS of Amano (LPS AB025407) obtained from Burkholderia cepacia is described. The materials were further shaped by moulding them in Teflon^® tubes. The silica aerogels were synthesized with various ratios of hydrophobic groups and dried according to the supercritical CO₂ method. Both types of reinforcements improve the catalytic activity of the material per mass of lipase. The fibre felts reinforcements also enable the encapsulation of higher concentrations of lipase. The materials were shaped into small moulded monoliths, which were readily washed and recycled without significant mechanical deterioration or loss of catalytic activity. In addition, hydrophobic carbon felts reinforce more efficiently silica aerogels that incorporate a high ratio of hydrophobic groups, while silica felts strengthen those aerogels that carry a low proportion of hydrophobic groups.