Heat transfer from rotating finned heat exchangers with different orientation angles

The local and average heat transfer characteristics of spoke like fins that extend outward from a rotating shaft have been determined experimentally. The experiments encompassed a number of geometrical parameters, including the length and chord of the fins, the number of fins deployed around the circumference of the shaft and the orientation angles of the fin. The experiments cover a wider range of rotational speeds, which varies from 25 up to 2,000 rpm. Three wire heat flux sensors have been used in conjunction with a slip ring apparatus to evaluate the local and average heat transfer coefficients. The output results indicated that, the heat transfer transition on rotating fins occurs at Reynolds number lower than encountered on the stationary rectangular fins in crossflow. In general, with non zero incidence angle, the rotating system acts as a fan and creates axial air motion, which enhance the heat transfer rate. However, the effect of orientation angle reduces with increasing the rotational speed. The Nusselt number data are independent of the number of fins in the circumferential array at high rotational speed and are weakly dependent at low Reynolds numbers. To facilitate the use of the results for design, correlations were developed which represent the fin heat transfer coefficient as a continuous function of the investigated independent parameters.     

An experimental investigation on performance of rectangular fins on a horizontal base in free convection heat transfer

This paper reports an experimental study of free convection heat transfer from rectangular fin-arrays on a horizontal base. An experimental set-up was constructed and calibrated, 15 sets of fin-arrays and a base plate without fins were tested in atmosphere. Fin height was varied from 6 mm to 26 mm, fin spacing was varied from 6.2 mm to 83 mm. The base-to-ambient temperature difference was also varied independently and systematically with the power supply to heater ranging from 8 W to 50 W. Fin length and fin thicknesses were fixed at 100 mm and 3 mm, respectively. The experimental program was conducted so as to clearly delineate the separate roles of fin height, fin spacing and base-to-ambient temperature difference. It was found that for a given base-to-ambient temperature difference the convection heat transfer rate from fin-arrays takes on a maximum value as a function of fin spacing and fin height. For a given base-to-ambient temperature difference the enhancement of the convection heat transfer rate of fin-arrays relative to that for base plate without fins is strongly dependent on the fin spacing to fin height ratio and number of fins. A correlation was also presented relating the convection heat transfer rate of fin-arrays relative to that for base plate without fins with the relevant non-dimensional parameters. Received on 7 August 1997     

Convective heat transfer and pressure loss in rectangular ducts with drop-shaped pin fins

It has been experimentally researched that convective heat transfer and pressure loss characteristics in rectangular channels with staggered arrays of drop-shaped pin fins in crossflow of air. The effects of arrangements of pin fins on heat transfer and resistance are discussed and the row-by-row variations of the mean Nusselt numbers are presented. By means of the heat/mass transfer analogy and the naphthalene sublimation technique, the heat transfer coefficients on pin fins and on endwall (base plate) of the channel have been achieved respectively. The total mean heat transfer coefficients of pin fin channels are calculated and the resistance coefficients are also investigated. The experimental results show that heat transfer of a channel with drop-shaped pin fins is higher than that with circular pin fins while the resistance of the former is much lower than that of the latter in the Reynolds number range from 900 to 9000. Received on 20 January 1997     

Experimental visualization of temperature fields and study of heat transfer enhancement in oscillatory flow in a grooved channel

An experimental study was conducted of incompressible, moderate Reynolds number flow of air over heated rectangular blocks in a two-dimensional, horizontal channel. Holographic interferometry combined with high-speed cinematography was used to visualize the unsteady temperature fields in self- sustained oscillatory flow. Experiments were conducted in the laminar, transitional and turbulent flow regimes for Reynolds numbers in the range from Re = 520 to Re = 6600. Interferometric measurements were obtained in the thermally and fluiddynamically periodically fully developed flow region on the ninth heated block. Flow oscillations were first observed between Re = 1054 and Re = 1318. The period of oscillations, wavelength and propagation speed of the Tollmien–Schlichting waves in the main channel were measured at two characteristic flow velocities, Re = 1580 and Re = 2370. For these Reynolds numbers it was observed that two to three waves span one geometric periodicity length. At Re = 1580 the dominant oscillation frequency was found to be around 26 Hz and at Re = 2370 the frequency distribution formed a band around 125 Hz. Results regarding heat transfer and pressure drop are presented as a function of the Reynolds number, in terms of the block-average Nusselt number and the local Nusselt number as well as the friction factor. Measurements of the local Nusselt number together with visual observations indicate that the lateral mixing caused by flow instabilities is most pronounced along the upstream vertical wall of the heated block in the groove region, and it is accompanied by high heat transfer coefficients. At Reynolds numbers beyond the onset of oscillations the heat transfer in the grooved channel exceeds the performance of the reference geometry, the asymmetrically heated parallel plate channel. Received on 26 April 2000     

Numerical analysis of turbulent convection heat transfer from an array of perforated fins

Numerical investigation is made for three-dimensional fluid flow and convective heat transfer from an array of solid and perforated fins that are mounted on a flat plate. Incompressible air as working fluid is modeled using Navier–Stokes equations and RNG based k ? ? turbulent model is used to predict turbulent flow parameters. Temperature field inside the fins is obtained by solving Fourier’s conduction equation. The conjugate differential equations for both solid and gas phase are solved simultaneously by finite volume procedure using SIMPLE algorithm. Perforations such as small channels with square cross section are arranged streamwise along the fin’s length and their numbers varied from 1 to 3. Flow and heat transfer characteristics are presented for Reynolds numbers from 2 × 10⁴ to 4 × 10⁴ based on the fin length and Prandtl number is taken Pr = 0.71. Numerical computations are validated with experimental studies of the previous investigators and good agreements were observed. Results show that fins with longitudinal pores, have remarkable heat transfer enhancement in addition to the considerable reduction in weight by comparison with solid fins.     

Experimental and numerical investigation on air-side performance of fin-and-tube heat exchangers with various fin patterns

Air-side heat transfer and friction characteristics of five kinds of fin-and-tube heat exchangers, with the number of tube rows (N = 12) and the diameter of tubes (D_o = 18 mm), have been experimentally investigated. The test samples consist of five types of fin configurations: crimped spiral fin, plain fin, slit fin, fin with delta-wing longitudinal vortex generators (VGs) and mixed fin with front 6-row vortex-generator fin and rear 6-row slit fin. The heat transfer and friction factor correlations for different types of heat exchangers were obtained with the Reynolds numbers ranging from 4000 to 10000. It was found that crimped spiral fin provides higher heat transfer and pressure drop than the other four fins. The air-side performance of heat exchangers with the above five fins has been evaluated under three sets of criteria and it was shown that the heat exchanger with mixed fin (front vortex-generator fin and rear slit fin) has better performance than that with fin with delta-wing vortex generators, and the slit fin offers best heat transfer performance at high Reynolds numbers. Based on the correlations of numerical data, Genetic Algorithm optimization was carried out, and the optimization results indicated that the increase of VG attack angle or length, or decrease of VG height may enhance the performance of vortex-generator fin. The heat transfer performances for optimized vortex-generator fin and slit fin at hand have been compared with numerical method.     

Air-side performance of louver-finned flat aluminum heat exchangers at a low velocity region

The heat transfer and pressure drop characteristics of heat exchangers having louver fins were experimentally investigated. The samples had small fin pitches (1.0–1.4 mm), and experiments were conducted up to a very low frontal air velocity (as low as 0.3 m/s). Below a certain Reynolds number (critical Reynolds number), the fall-off of the heat transfer coefficient curve was observed. The critical Reynolds number was insensitive to the louver angle, and decreased as the louver pitch to fin pitch ratio (L _p /F _p ) decreased. Existing correlations on the critical Reynolds number did not adequately predict the data. The heat transfer coefficient curves crossed over as the Reynolds number decreased. Possible explanation is provided considering the louver pattern between neighboring rows. Different from the heat transfer coefficient, the friction factor did not show the fall-off characteristic. The reason was attributed to the form drag by louvers, which offsets the decreased skin friction at low Reynolds numbers. The friction factor increased as the fin pitch decreased and the louver angle increased. A new correlation predicted 92% of the heat transfer coefficient and 94% of the friction factor within ±10%.     

Comparative evaluation of three heat transfer enhancement strategies in a grooved channel

 Results of a comparative evaluation of three heat transfer enhancement strategies for forced convection cooling of a parallel plate channel populated with heated blocks, representing electronic components mounted on printed circuit boards, are reported. Heat transfer in the reference geometry, the asymmetrically heated parallel plate channel, is compared with that for the basic grooved channel, and the same geometry enhanced by cylinders and vanes placed above the downstream edge of each heated block. In addition to conventional heat transfer and pressure drop measurements, holographic interferometry combined with high-speed cinematography was used to visualize the unsteady temperature fields in the self-sustained oscillatory flow. The locations of increased heat transfer within one channel periodicity depend on the enhancement technique applied, and were identified by analyzing the unsteady temperature distributions visualized by holographic interferometry. This approach allowed gaining insight into the mechanisms responsible for heat transfer enhancement. Experiments were conducted at moderate flow velocities in the laminar, transitional and turbulent flow regimes. Reynolds numbers were varied in the range Re = 200–6500, corresponding to flow velocities from 0.076 to 2.36 m/s. Flow oscillations were first observed between Re = 1050 and 1320 for the basic grooved channel, and around Re = 350 and 450 for the grooved channels equipped with cylinders and vanes, respectively. At Reynolds numbers above the onset of oscillations and in the transitional flow regime, heat transfer rates in the investigated grooved channels exceeded the performance of the reference geometry, the asymmetrically heated parallel plate channel. Heat transfer in the grooved channels enhanced with cylinders and vanes showed an increase by a factor of 1.2–1.8 and 1.5–3.5, respectively, when compared to data obtained for the basic grooved channel; however, the accompanying pressure drop penalties also increased significantly. Received on 5 April 2001     

Flow and heat transfer in a pipe with a fin attached to inner wall

Enhancement of heat transfer to the fluid can be done by turbulence promoters such as attached fins to the pipe walls. In this study, the flow field and the heat transfer rates were numerically investigated in a pipe with an internally attached fin. Numerical simulations were conducted for four different types of fluids and for different fin heights and locations, and as the Reynolds number was varied, the effects of the fin on Nusselt number and friction factors were investigated. For all the Reynolds numbers considered in this study, the effect of fin location on the heat transfer rate and friction factor was negligible. As the fin height was increased, the mean Nusselt number and the friction factor also increased in the turbulent flow regimes. For low Prandtl number fluids (Pr = 0.011), the main heat transfer mode is conduction, and hence the mean Nusselt number slightly affected the flow rates.     

Experimental study on the application of paraffin slurry to high density electronic package cooling

Experiments were performed by using water and paraffin slurry to investigate thermal characteristics from a test multichip module. The parameters were the mass fraction of paraffin slurry (0, 2.5, 5, 7.5%), heat flux (10, 20, 30, 40 W/cm²) and channel Reynolds numbers. The size of paraffin slurry particles was within 10–40 μm. The local heat transfer coefficients for the paraffin slurry were larger than those for water. Thermally fully developed conditions were observed after the third or fourth row. The paraffin slurry with a mass fraction of 5% showed the most efficient cooling performance when the heat transfer and the pressure drop in the test section were considered simultaneously. A new correlation for the water and the paraffin slurry with a mass fraction of 5% was obtained for a channel Reynolds number over 5300. Received on 25 January 1999     

The Use of Porous Fins for Heat Transfer Augmentation in Parallel-Plate Channels

In this study, a steady, fully developed laminar forced convection heat augmentation via porous fins in isothermal parallel-plate duct is numerically investigated. High-thermal conductivity porous fins are attached to the inner walls of two parallel-plate channels to enhance the heat transfer characteristics of the flow under consideration. The Darcy–Brinkman–Forchheimer model is used to model the flow inside the porous fins. This study reports the effect of several operating parameters on the flow hydrodynamics and thermal characteristics. This study demonstrates, mainly, the effects of porous fin thickness, Darcy number, thermal conductivity ratio, Reynolds number, and microscopic inertial coefficient on the thermal performance of the present flow. It is found that the highest Nusselt number is achieved at fully filled porous duct which requires the highest pumping pressure. The results show that using porous fins requires less pumping pressure with comparable high heat augmentation weight against fully filled porous duct. It is found that higher Nusselt numbers are achieved by increasing the microscopic inertial coefficient (A), the Reynolds number (Re), and the thermal conductivity of the porous substrate k ₂. The results show that heat transfer can be enhanced (1) with the use of high thermal conductivity fins, (2) by decreasing the Darcy number, and (3) by increasing microscopic inertial coefficient.     

Influence of humidity on the convective heat transfer from small cylinders

 The convective heat transfer from a cylinder to a humid air stream flowing normal to the cylinder was investigated experimentally at atmospheric pressure over a range of variables which is relevant to the use of hot‐wire anemometry: air temperatures between 30 °C and 70 °C and velocities between 12 and 37 m/s. For molar fractions of water vapour up to 0.27, the heat transfer increased with increasing humidity. The ratio of heat transfer rates in humid air and dry air is a unique function of the molar fraction of water vapour, independent of the air temperature and flow velocity. Received: 28 November 1996/Accepted: 5 July 1997     

3D numerical simulation on fluid flow and heat transfer characteristics in multistage heat exchanger with slit fins

In this paper, a numerical investigation is performed for three-stage heat exchangers with plain plate fins and slit fins respectively, with a three-dimensional laminar conjugated model. The tubes are arranged in a staggered way, and heat conduction in fins is considered. In order to save the computer resource and speed up the numerical simulation, the numerical modeling is carried out stage by stage. In order to avoid the large pressure drop penalty in enhancing heat transfer, a slit fin is presented with the strip arrangement of “front coarse and rear dense” along the flow direction. The numerical simulation shows that, compared to the plain plate fin heat exchanger, the increase in the heat transfer in the slit fin heat exchanger is higher than that of the pressure drop, which proves the excellent performance of this slit fin. The fluid flow and heat transfer performance along the stages is also provided.     

Numerical modeling of pin–fin micro heat exchangers

A micro heat exchanger (MHE) can effectively control the temperature of surfaces in high heat flux applications. In this study, several turbulence models are analyzed using a 3D finite element model of a MHE. The MHE consists of a narrow planar flow passage between flat parallel plates with small cylindrical pin fins spanning these walls. The pin fin array geometry investigated is staggered, with pin diameters of 0.5, 5.1 and 8.5 mm, height to diameter ratio of 1.0 and streamwise (longitudinal) and spanwise (transverse) to diameter ratios of 1.5 and 2.5, respectively. Pressure loss and heat transfer simulated results for 4,000 ≤ Re ≤ 50,000 are reported and compared with previously published numerical and experimental results. It was found that the flat micro pin fin overall thermal performance always exceeds that of the parallel plate counterpart (smooth channel) by a factor of as much as 2.2 for the 8.5 mm diameter pins, and by 4 for the 0.5 mm diameter pins in the investigated Reynolds number range. Further, among the six turbulence models investigated, the RNG model tends to be the best model to predict both the Nusselt number and the friction factor and capture the main feature of the flow field in MHE.     

Three-dimensional numerical investigation of heat transfer for plate fin heat exchangers

In the present study, the potential of rectangular fins with 30° and 90° angle and 10 mm offset from the horizontal direction for heat transfer enhancement in a plate fin heat exchanger is numerically evaluated with conjugated heat transfer approach. The rectangular fins are mounted on the flat plate channel. The numerical computations are performed by solving a steady, three-dimensional Navier–Stokes equation and an energy equation by using Fluent software program. Air is taken as working fluid. The study is carried out at Re = 400 and inlet temperatures, velocities of cold and hot air are fixed as 300, 600 K and 1.338, 0.69 m/s, respectively. Colburn factor j versus Re design data is presented by using Fluent. The results show that the heat transfer is increased by 10 % at the exit of channel with fin angle of 30° when compared to channel without fin for counter flow. The heat transfer enhancement with fins of 30° and 90° for different values of Reynolds number with 300, 500 and 800 and for varying fin heights, fin intervals and also temperature distributions of fluids on the top and bottom surface of the channel are investigated for parallel and counter flow.     

Velocity profile characterization in sub-millimeter diameter tubes using molecular tagging velocimetry

Fluid flow through microtubes is of interest to many industries and there exists a need for detailed measurements of the velocity field. Velocity profile data are critical for momentum, mass, and heat transport analysis, and thus the design of devices utilizing microgeometries. This paper outlines a measurement technique that has led to time-resolved measurements of velocity profiles in microtubes (less than 1,000 μm). The research program was experimental in nature and consisted of an extension of molecular tagging velocimetry to the microscale. Average velocity and rms profile data in the fully developed region, in addition to mass flow rate and pressure drop data, are presented for numerous Reynolds numbers ranging from 600 to 5,000 in a tube of diameter 705 μm. Received: 20 December 1999 / Accepted: 20 March 2001     

Mixed convection from upward flow of hot air to a cooled vertical pipe

An experimental study had been carried out to investigate the buoyancy-opposed mixed convection from an upward flow of hot air to a vertical pipe with a cooled surface. The investigation covered a wide range of flow regime, ranging from the “free convection significant” to the “forced convection significant” conditions. Reynolds number of the flow extended from 966 to 14780, whereas the Buoyancy parameter, Ω [=Gr_d/(Re_d)²], varied from 0.008 to 2.77. A steady stream of hot air at a moderate pressure and a Prandtl number of 0.707 was arranged to flow upward through a vertical steel pipe, whose external wall was cooled uniformly by ambient air at 20°C. Test section of the vertical pipe was 1625 mm long with an internal diameter of 156 mm and an external diameter of 166 mm. Air temperature at inlet of the test section was varied from 40°C to 70°C. Both radial temperature and velocity profiles of the airflow were measured at inlet and exit of the test section respectively. Temperatures along the pipe wall were also measured. Non-dimensional expression for the prediction of the average heat transfer coefficient of the mixed convection from an upward flow of hot air to a vertical pipe with a cooled surface was developed from the experimental results. Convection heat transfer was found to impair when the flow is laminar and was enhanced for turbulent flow condition. Received on 20 July 1998     

A study on heat transfer of the optimization in circular fins of parabolic profile with variable thermal parameters

Circular fins are used extensively in heat exchange devices to increase the heat transfer. For economic purposes, the traditional approach to the optimization of fins consists of minimizing the comsumption (investment) of fin material for the excution of a specified heat transfer task. The minimum weight cooling fin has optional profile to be a concave parabola. Therefore, the optimum geometric dimensions of circular fins of parabolic profile with variable thermal parameters are studied. The effect of the two pertinent physical parameters-thermal conductivity variation parameter α and the index of the heat transfer coefficient variationm upon the optimum geometric dimensions is also studied. The results pressented can be used as the design guideline for engineering practice.     

Heat transfer due to a round jet impinging normal to a circular cylinder

An experimental investigations of heat transfer for a stationary isothermal circular cylinder exposed normal to an impinging round air-jet has been reported. The circumferential heat transfer distributions as well as axial Nusselt number is measured. The measurements are taken as a function of the Reynolds number ranging from 3.8 × 10³ to 4 × 10⁴, the cylinder separation distance to the nozzle diameter (z/d) varying from 7 to 30, and the nozzle to cylinder diameter ratio (d/D) changing from 0.06 to 0.14. The output results indicated that the axial and radial distributions of the local heat transfer peaked at the impingement point. The heat transfer rate increases as the values of z decreases, for the same d and Re. The drop-off of the Nusselt number with increasing axial distance or radial angle from the impingement point was more pronounced for smaller z and d. The peripheral and surface average Nusselt numbers were determined by integration. The experimental data was used to produce correlations for both average and stagnation point heat transfer. Received on 4 January 1999     

Experimental study on heat transfer of thermally developing and developed, turbulent, horizontal pipe flow of dilute air-solids suspensions

Heat transfer characteristics of a turbulent, dilute air-solids suspension flow in thermally developing/developed regions were experimentally studied, using a uniformly heated, horizontal 54.5 mm-ID pipe and 43-μm-diameter glass beads. The local heat transfer was measured at 27 locations from the inlet to 120-dia downstream of the heated section over a range of Reynolds numbers 3×10⁴−1.2×10⁵ and solids loading ratio 0–3, and the fully developed profiles of air velocity/temperature and particle mass flux were measured at a location 140-dia downstream of the heated section using specially designed probes, inserted into the suspension flow. The effects of the Reynolds number, solids loading ratio, and azimuthal/longitudinal locations on the heat transfer characteristics and their interactions are discussed through comparison of the present results with the data obtained by other investigators. Received on 14 October 1996